Sustainable Corrosion Inhibitor Research Articles

Experimental study of the impacts of sustainable corrosion inhibitor on aluminum in diesel biodiesel ethanol blends

This study investigates the effectiveness of Tea Tree Oil (TTO) in preventing aluminum corrosion in diesel-biodiesel–ethanol blends and identifies its optimal concentration for corrosion inhibition. Aluminum corrosion in these fuel blends presents a significant challenge for the automotive and transportation industries. To address this, aluminum specimens were immersed in fuel blends containing varying TTO concentrations (0–5%) for 600 and 900 h. Corrosion rates were measured through weight loss, and surface morphology was examined using scanning electron microscopy (SEM). The results showed that TTO significantly inhibited corrosion, with its effectiveness increasing proportionally to its concentration. At a 5% TTO concentration, weight loss reduction reached 90.5%, and the corrosion rate decreased by 90.9% over 600 h. Inhibition efficiency peaked at 90.48% for the same concentration and duration. SEM analysis confirmed these findings, revealing improved surface preservation with increasing TTO concentration, with the 5% sample exhibiting an almost pristine surface. This study demonstrates that TTO is a highly effective and sustainable corrosion inhibitor for aluminum in diesel–biodiesel–ethanol blends. Its performance suggests that it could be a viable alternative to traditional corrosion inhibitors, with significant implications for enhancing the durability of aluminum components in biofuel systems and promoting environmentally friendly fuel alternatives.

Mango leaves extract as sustainable corrosion inhibitor for X70 steel in HCl medium: Integrated experimental analysis and computational electronic/atomic-scale simulation

Mangoes are one of the most abundant fruit tree crops in most countries. Unfortunately, mango leaves are generally dumped as agricultural waste due to their abundance, resulting in significant waste and environmental pollution. In this study, electrochemical and weight loss techniques were utilized to investigate the inhibitory mechanism of mango leaves extract (MLE) on the corrosion of X70 steel in 1 M HCl. The results indicated that MLE was an excellent corrosion inhibitor for X70 steel to resist corrosion in an acidic environment, and the inhibition efficiency was effectively improved by increasing the inhibitor concentration and decreasing the temperature. Electrochemical tests have shown that MLE functions as a corrosion inhibitor with a mixed-type mechanism. Fitting the adsorption isotherm with electrochemical data, confirmed that MLE demonstrates corrosion resistance on metal surfaces through adsorption, and this adsorption conforms to the Langmuir isotherm. The adsorption phenomenon was deeply investigated by using atomic force microscopy (AFM) and scanning electron microscopy (SEM). MLE is further proven to interact with the steel surface to generate an adsorption layer that prevents steel corrosion in an acidic environment. In particular, the density-functional tight-binding (DFTB) calculations results also suggest that the π electron and lone-pair electrons in the main components of MLE are conducive to enhancing the adsorption of corrosion inhibitor molecules on the iron surface, to achieve a more effective inhibition effect. Furthermore, the toxicity prediction indicates that the MLE components are nearly non-toxic, which complies with environmental protection regulations. MLE has excellent corrosion resistance, with a corrosion inhibition efficiency of nearly 90 % at a concentration of 400 mg/L, while also helping to solve agricultural waste management challenges.

Sweet Orange Peel Extract as Green Sustainable Corrosion Inhibitor for Al in 1 M HCl Solution

Sweet Orange Peel Extract as Green Sustainable Corrosion Inhibitor for Al in 1 M HCl Solution

A study on the properties of chloroquine and hydroxychloroquine derivatives as biomass corrosion inhibitors

Since corrosion causes significant economic and environmental damage, sustainable corrosion inhibitors are essential. This work examined the corrosion prevention properties of a series of closely related compounds with names: Chloroquine (S1) Hydroxychloroquine (S2) Desethylchloroquine (S3) Desethylhydroxychloeoquine (S4) Bisdesethylchloroquine (S5). With applying DFT/B3LYP/6-31+G(d,p) foundation, also Monte Carlo simulations showed compound adsorption on Fe(1 1 0). The HOMO-LUMO, refractive index, dielectric constant, and electrical conductivity, the results for S1 and S2 indicate that all inhibitors were bound to Fe (1 1 0), as predicted by the Monte Carlo simulation.

Eco-friendly Chlorella vulgaris extracts for corrosion protection of steel in acidic environments

This study evaluates the potential of Chlorella vulgaris sp. extracts as eco-friendly corrosion inhibitors for API 5L 42 Steel in a 1M HCl acidic environment, offering sustainable alternatives for industrial applications. Two corrosion inhibitors were obtained through solvent extraction methods: M1 (methanol) and M2 (methanol/chloroform). The extracts were characterized using infrared spectroscopy, the analysis revealed hydroxyl, methyl and vinyl groups as the most representative. The effect of corrosion inhibition was study by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. The results show significant reductions in corrosion current density and increases in charge transfer resistance, with M2 achieving the highest protection efficiency of 91.20 % and a charge transfer resistance of 501.80 Ω at a 120 ppm concentration, while M1 reached 88.22 % efficiency with a charge transfer resistance of 102.30 Ω. Uv–Vis measurements were performed to determine the electronic transitions of the metal-inhibitor system for each of the extracts. ANOVA highlighted the significant influence of biomass concentration on corrosion resistance. The adsorption of M1 and M2 extracts on the carbon steel surface obeyed the Langmuir isotherm and Gibbs free energy calculations indicated a physisorption mechanism for both extracts. Surface morphology analysis by Scanning electron microscope (SEM) revealed less pitting and reduced surface roughness as inhibitor concentration increased. These findings underscore the potential of Chlorella vulgaris extracts, particularly M2 at 120 ppm, as effective and sustainable corrosion inhibitors for steel in acidic environments.

Unlocking the power of Dryopteris filix mas extract: A green solution for corrosion inhibition in A210Gr carbon steel in acidified 3% wt. NaCl environment

This study investigates the corrosion inhibition effectiveness of Dryopteris filix-mas L. (DFM) extract for A210Gr carbon steel in a 3 % NaCl solution. The DFM ethanolic extract was successfully prepared and comprehensively characterized using a combination of spectroscopic and physicochemical techniques, including HPLC, FTIR, and NMR (1H and 13C). These analyses confirmed the presence of key phenolic compounds, with Quercetin-3-O-diglucoside (Q3ODG) being the major component, comprising 82.14 % peak area as identified by HPLC. The extract, obtained via an economical ethanol extraction method, exhibited a maximum inhibition efficiency up to 88 % at a concentration of 400 ppm, as determined through electrochemical impedance spectroscopy (EIS), open circuit potential (OCP), potentiodynamic polarization (PDP), and weight loss measurements. Temperature studies revealed a drop in efficiency to 70.14 % at 323 K, indicating a temperature-sensitive inhibition mechanism. Extended immersion times led to a slight decrease in efficiency due to partial desorption, though significant protection remained after 72 h. The primary corrosion inhibition mechanism was determined to be physisorption, following the Langmuir isotherm model, with a ΔGads0 value of − 24.02 kJ/mol, indicating a spontaneous adsorption process. Thermodynamic analysis revealed an increase in Ea from 22.11 kJ/mol (blank) to 56.61 kJ/mol (400 ppm), confirming the formation of a strong protective barrier. Surface characterization techniques, including FTIR, XRD, SEM, and AFM, further confirmed the presence of a protective film rich in polar organic compounds. Complementary Density Functional Theory (DFT) and Quantum Theory of Atoms in Molecules (QTAIM) studies provided detailed insights into the molecular interactions, highlighting the key role of hydrogen bonding and van der Waals forces in the adsorption of Q3ODG onto the steel surface. These findings underscore the potential of DFM extract as an effective and sustainable corrosion inhibitor, advancing the application of biocompounds in corrosion control and encouraging further exploration of their industrial applications and environmental benefits.

Synthesis of new binary trimethoxyphenylfuran pyrimidinones as proficient and sustainable corrosion inhibitors for carbon steel in acidic medium: experimental, surface morphology analysis, and theoretical studies

In this study, synthesis and assessment of the corrosion inhibition of four new binary heterocyclic pyrimidinones on CS in 1.0 M hydrochloric acid solutions at various temperatures (30–50 °C) were investigated. The synthesized molecules were designed and synthesized through Suzuki coupling reaction, the products were identified as 5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)pyrimidine-2,4,6(1H,3H,5H)-trione (HM-1221), 2-thioxo-5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)dihydropyrimidine-4,6(1H,5H)-dione (HM-1222), 1,3-diethyl-2-thioxo-5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)dihydropyrimidine-4,6(1H,5H)-dione (HM-1223) and 1,3-dimethyl-5-((5-(3,4,5-trimethoxyphenyl)furan-2-yl)methylene)pyrimidine-2,4,6(1H,3H,5H)-trione (HM-1224). The experiments include weight loss measurements (WL), electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (PDP). From the measurements, it can be shown that the inhibition efficiency (η) of these organic derivatives increases with increasing the doses of inhibitors. The highest η recorded from EIS technique were 89.3%, 90.0%, 92.9% and 89.7% at a concentration of 11 × 10−6 M and 298 K for HM-1221, HM-1222, HM-1223, and HM-1224, respectively. The adsorption of the considered derivatives fit to the Langmuir adsorption isotherm. Since the ΔGoads values were found to be between − 20.1 and − 26.1 kJ mol−1, the analyzed isotherm plots demonstrated that the adsorption process for these derivatives on CS surface is a mixed-type inhibitors. Scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), atomic force microscope (AFM) and Fourier- transform infrared spectroscopy (FTIR) were utilized to study the surface morphology, whereby, quantum chemical analysis can support the mechanism of inhibition. DFT data and experimental findings were found in consistent agreement.Graphical

The effect of alkyl chain on the corrosion inhibition of benzyldimethylammonium chloride in acidic environments

Incorporating quaternary ammonium salts (QAS) during pickling is an efficient and eco-friendly approach to mitigating metal corrosion. This study investigated the effectiveness of Benzyldimethylhexadecylammonium chloride (HDBAC) and Benzyldimethyltetradecylammonium chloride (TDBAC) in inhibiting the corrosion of Q235 steel in H2SO4, utilizing electrochemical methods, atomic force microscopy (AFM), scanning electron microscopy (SEM), and theoretical calculations. The electrochemical results demonstrated that compared with the blank impedance value of 40.68Ω cm2, HDBAC and TDBAC at 5 mM concentration showed impedance values of 997.69Ω cm2 and 676.17 Ω cm2 at 298 K, indicating that they can effectively prevent the corrosion of Q235. SEM and AFM further showed the formation of a protective barrier film by HDBAC and TDBAC on the steel surface, effectively isolating it from the corrosive medium. Theoretical calculations further elucidated the mechanism by which these inhibitors create this protective barrier. The experiment also verified the hypothesis that the length of the hydrophobic chain of surfactants affects the adsorption behavior and the inhibition efficiency. When comparing their inhibitory effects at 5 mM concentrations, HDBAC exhibited superior performance (95.92 %) against Q235 in 0.5 M H2SO4, compared to TDBAC (94.09 %). These findings provide valuable insights for developing more effective and sustainable corrosion inhibitors for industrial applications.

Syzygium polyanthum (Wight) Walp. leaf extract as a sustainable corrosion inhibitor for carbon steel in hydrochloric acidic environment

This study focuses on an investigation of the corrosion inhibition behavior of Syzygium polyanthum (Wight) Walp. leaf extract (SPWE) of carbon steel in 1.0 M hydrochloric acid medium. Electrochemical methods demonstrated a corrosion inhibition efficiency of 94.65 ± 0.94 % when 2000 ppm extract is added to the corrosive solution. Furthermore, surface analysis results indicated that with the absence of an inhibitor, the steel surface suffered severe corrosion, while the corrosion density was slow, and a film was observed on the surface after applying the SPWE into a corrosive environment. The film formed by the chemical and physical adsorption of compounds such as polyphenol, flavonoid, alkaloid, and tannin onto the carbon steel surface has been qualitatively and quantitatively analyzed in this study. Notably, increased immersion time and reaction temperature led to significant desorption of molecules, reflecting characteristic of physical adsorption. However, the corrosion inhibition efficiency of SPWE remained effective, particularly within the temperature range of 25–35 °C. Therefore, this study provides an efficient inhibitor for carbon steel corrosion in 1.0 M hydrochloric acidic environment that could be possibly added to the corrosion inhibitor system.

Combined DFT and Monte Carlo simulation studies of potential corrosion inhibition properties of coumarin derivatives.

Corrosion, the degradation of materials due to chemical reactions with their environment presents significant challenges both economically and environmentally. It affects various industries, including construction, transportation, and manufacturing, leading to equipment failures, safety hazards, and increased maintenance costs. Coumarin derivatives have shown promise due to their inherent chemical properties and potential for biodegradability. In this study, a series of the coumarin derivatives were examined in silico to reveal their potential corrosion inhibition properties toward the Fe(110) and Cu(111) surfaces. The compounds investigated include coumarin (2H-chromen-2-one, 1), furanocoumarin (7H-furo[3,2-g]chromen-7-one, 2), dihydrofurano coumarin (2,3-dihydro-7H-furo[3,2-g]chromen-7-one, 3), pyrano coumarin-linear type (8,8-dimethyl-2H,8H-pyrano[3,2-g]chromen-2-one, 4), pyrano coumarin-angular type (8,8-dimethyl-2H,8H-pyrano[2,3-f]chromen-2-one, 5), bicoumarin (3,3'-methylenebis(2H-chromen-2-one), 6), and phenyl coumarin (4-phenyl-2H-chromen-2-one, 7). The findings suggest that the bicoumarin derivative 6 exhibits the lowest adsorption energy with the Fe(110) surface, while the same energy absolute value is about two times lower for the Cu(111) surface. This is due to the formation of a planar configuration of a molecule of 6 on the metal surfaces with the participation of both coumarin fragments upon interacting with the Fe(110) surface, while one coumarin fragment interacts with the Cu(111) surface. Density functional theory (DFT) calculations were employed to study the electronic properties of the coumarin derivatives. The specific computational method used was B3LYP, a hybrid functional that combines with the 6-311 + + G(d,p) basis set. Each coumarin derivative was first subjected to a geometry optimization to find the most stable molecular structure. Electronic properties, dipole moments, and molecular electrostatic potential surfaces were calculated. The Monte Carlo simulations were used to model the adsorption behavior of the coumarin derivatives on metal surfaces, namely, Fe(110) and Cu(111). These simulations allowed to visualize interaction of the studied molecules with the metal surfaces, which is crucial for their function as corrosion inhibitors. The present study provides a comprehensive understanding of the corrosion inhibition potential of the applied coumarin derivatives. The insights gained from these methods can inform the development of effective, sustainable corrosion inhibitors that are both environmentally friendly and highly efficient.

DATACORTECH: artificial intelligence platform for the virtual screen of aluminum corrosion inhibitors

The machine learning framework reported herein can greatly accelerate the development of more effective and sustainable corrosion inhibitors for aluminum alloys, which still rely mostly on the experience of corrosion scientists, and trial and error laboratory testing. It can be used to design inhibitors for specific applications, which can be immobilized into nanocontainers or included directly into coatings in the search for less hazardous corrosion protective technologies. Therefore, a machine learning (ML) classification model that allows to identify promising compounds ( > 70% inhibitor efficiency) among less promising ones, and an online application (https://datacor.shinyapps.io/datacortech/) were developed for the virtual screen (simulation) of potential inhibitors for aluminum alloys, capable of considering the molecular structure and the influence of pH as an input.

Experimental accompanied with computational (atomic/electronic)-level simulation investigations of Polygonum cuspidatum root extract as sustainable corrosion inhibitor for mild steel in aggressive corrosive media.

This study investigates the corrosion inhibition potential of Polygonum cuspidatum root extract (PCRE) on mild steel in a 0.5M HCl acidic environment. Herein, various techniques including electrochemical and gravimetric measurements were employed, along with scanning electron microscopy (SEM) and contact angle (CA) measurements for surface morphology analysis. The impedance study revealed a concentration-dependent enhancement in corrosion resistance, classifying PCRE as a mixed-type inhibitor (i.e., inhibits both anodic and cathodic reactions). The highest efficiency, 96.71% at 298K, was observed at a 1000-ppm PCRE concentration. Langmuir model computations suggested chemisorption and physisorption of PCRE on the electrode substrate. Increased Rp (from 28.648 to 174.01 Ω) and Rct (185.74 Ω cm2) at 1000ppm demonstrated improved corrosion resistance. Additionally, SEM analysis displayed a uniform, protective surface, reducing metal degradation. Theoretical calculations highlighted strong interactions between PCRE and mild steel, with a low energy gap (ΔE), as follows: 1-O-methylemodin (2.267eV) < emodin (2.288eV) < emodin-1-O-glucoside (2.343eV) < piceid (2.931eV) < resveratrol (2.952eV), confirming PCRE's excellent micro-level anti-corrosion capabilities. This eco-benign corrosion inhibitor offers sustainable, low-toxicity protection, cost-effectiveness, and versatile performance, surpassing commercial counterparts while aligning with sustainability goals.

Evaluating Eriobotrya Japonica Seeds as a Sustainable Corrosion Inhibitor for Carbon Steel in Diprotic Acid Medium: Insights from Electrochemical and Computational Analysis

Evaluating Eriobotrya Japonica Seeds as a Sustainable Corrosion Inhibitor for Carbon Steel in Diprotic Acid Medium: Insights from Electrochemical and Computational Analysis

Yellow Oleander Extract as Green Sustainable Corrosion Inhibitor for Aluminum in Hydrochloric Acid Solution

Yellow Oleander Extract as Green Sustainable Corrosion Inhibitor for Aluminum in Hydrochloric Acid Solution

Electrochemical, thermodynamic and computational investigation of the use of an expired drug as a sustainable corrosion inhibitor for copper in 0.5 M H2SO4

Inappropriate disposal of unwanted, damaged, or expired medications poses a significant environmental threat, prompting scientists to look for greener solutions. Repurposing these medications as corrosion inhibitors is a viable strategy that has been investigated in the instance of the anti-inflammatory medication Fenoprofen (PPPA). Experiments on electrochemistry and weight loss showed that PPPA is a more potent corrosion inhibitor for copper in sulphuric acid solution than other medications. Higher concentrations of PPPA were found to increase polarization resistance and decrease double-layer capacitance, respectively, according to the results of electrochemical impedance spectroscopy, suggesting that PPPA can prevent copper from corroding. In addition, PPPA acts as a mixed-type inhibitor, affecting both anodic and cathodic processes. Thermodynamic and activation analyses confirmed the physico-chemical adsorption of PPPA on the metal surface, forming a protective barrier against acid attack. Experimental and computational results corroborate each other, underlining PPPA's potential as an effective and environmentally-friendly corrosion inhibitor.

Novel sustainable corrosion inhibitors for enhancing carbon steel corrosion resistance based on clay and lignin biopolymer extracted from raw Alfa fibers

Novel sustainable corrosion inhibitors for enhancing carbon steel corrosion resistance based on clay and lignin biopolymer extracted from raw Alfa fibers

Unlocking the power of Inula Viscosa essential oil: A green solution for corrosion inhibition in XC48 steel within acidic environments

A sustainable corrosion inhibitor for XC48 steel in a 1 M HCl environment was effectively formulated using the essential oil of Inula viscosa (IVEO), as corroborated by gas chromatography-mass spectrometry (GC-MS) results. This novel application was assessed via multiple techniques: mass loss, electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PDP), Fourier-transform infrared spectroscopy with an attenuated total reflectance accessory (FT-IR/ATR), X-ray diffraction (XRD) and scanning electron microscopy/energy-dispersive X-ray spectroscopy (SEM/EDS) and Atomic Force Microscopy (AFM) for surface examination. The plant extract’s inhibitory capacity raised in proportion to its concentration, as confirmed by both mass loss and electrochemical investigations. This trend reached a high point at a 97% inhibitory efficiency at a concentration of 400 ppm at 298 K. FTIR, XRD, SEM/EDS, and AFM analyses further validated the binding of this eco-friendly inhibitor onto the steel surface, which exhibited mixed-type characteristics, thus elucidating its exceptional inhibitory performance. The Langmuir isotherm model aptly fitted the adsorption analysis, indicating the development of an organic protective layer. Advances computational calculations of various quantum chemical parameters for the key ingredients of the essential oil added to the understanding of the link between adsorption and corrosion inhibition.

Valorizing the potential of saffron petals extract for aluminium corrosion control: An integrated approach involving extraction, experimental and computational analysis

Our study focuses on enhancing the antioxidant potential of saffron petals extract (SPE) as a sustainable corrosion inhibitor for aluminium (Al) in a 3.5% NaCl solution. The phytochemical screening and antioxidant activity are identified. Various investigative methodologies, including experimental techniques such as Electrochemical Impedance Spectroscopy (EIS) and Potentiodynamic Polarization (PDP), were employed to evaluate the effectiveness of this compound in inhibiting corrosion. Computational analysis, involving Density Functional Theory (DFT) and Molecular Dynamics (MD) simulations, were utilized to carry out a Theoretical study on the main constituents of SPE. The surface characteristics and composition of the corroded Al were examined using a combination of Scanning Electron Microscopy (SEM), Energy-Dispersive X-ray Spectroscopy (EDX) and Fourier Transform Infrared Spectroscopy (FT-IR). The Electrochemical results suggest that the effectiveness of the inhibitor was dependent on its concentration, reaching 95.11% at 500 ppm of SPE. The PDP indicates that mixed inhibition control effectively slowed down the corrosion of Al. Furthermore, the adsorption behaviour of SPE onto Al follows to the Langmuir isotherm model. SEM, EDX and FT-IR analyses further verified significant alterations in the surface morphology and roughness of Al and confirming the successful formation of a protective layer on the Al surface. Ultraviolet-Visible spectroscopy (UV-Vis) reveals evidence of interaction between Al and the SPE molecules. Computational studies substantiated these observations, demonstrating the reactivity and adsorption patterns of the evaluated major bioactive molecules of SPE on the Al surface.

Celastrus paniculatus seeds as a green corrosion inhibitor for stainless steel in H2SO4 acidic solution

Corrosion poses a significant threat to the durability and safety of metallic structures, particularly in aggressive environments such as sulfuric acid solutions. In this study, the corrosion inhibition performance of Celastrus paniculatus for steel in 0.5 M H2SO4 is investigated. Celastrus paniculatus, a natural plant extract known for its potential corrosion-inhibitive properties, is explored as a green alternative to synthetic inhibitors.The experimental methodology involves the immersion of steel specimens in 0.5 M H2SO4 solutions containing various concentrations of Celastrus paniculatus extract. Electrochemical techniques, such as potentiodynamic polarization and electrochemical impedance spectroscopy, assess corrosion inhibition efficiency. Surface analysis techniques, i.e., scanning electron microscopy (SEM), were employed to investigate the steel surfaces' morphological changes and elemental composition also Quantum Chemical Computations were conducted to find the energy levels of the Lowest Unoccupied Molecular Orbital (ELUMO) and Highest Occupied Molecular Orbital (EHOMO) and the energy gap (ΔE) between HUMO and LUMO from the optimized structure to find of which phytochemical absorb on the surface of the metal and this, we can clear that lower energy containing phytochemical will absorb more on the metal surface and have their greater efficiency. The study contributes to the development of environmentally friendly and sustainable corrosion inhibitors for steel in corrosive media, with potential applications in various industrial sectors. In metallic industries during acid cleaning or pickling processes metal undergoes acidic corrosion. This acidic corrosion can be prevented by many ways including alloying or dealloying of metals, anodic and cathodic protection or application of inhibitors. In this study, we have used the Celastrus paniculatus seed extract. Although its medicinal applications were explored but it was not used as a anticorrosive agent. So here we have determined the anticorrosive effects of Celastrus paniculatus seed in 0.5 M H2SO4 and used this as a novel and highly effective during acid cleaning.

An appropriate approach and computational studies for evaluating metal shielding features using diazenyl naphthalen analogues as sustainable corrosion inhibitors

An appropriate approach and computational studies for evaluating metal shielding features using diazenyl naphthalen analogues as sustainable corrosion inhibitors