Suspension Polymerization Research Articles

Poly(butylene succinate) Microparticles Prepared Through Green Suspension Polycondensations

AbstractThe demand for sustainable polymer particles production is growing, driven by the need for efficient, biocompatible, and biodegradable materials. In this context, the present study explores the production of poly(butylene succinate) (PBS) particles in a single step using a green heterogeneous suspension process, using vegetable oil as the suspending medium. Particularly, the effects of oil type (soybean, corn, sunflower), dispersed phase holdup (10–30 wt.%), stabilizers (Span 20, Span 80, Tween 80, Brij 52, Brij 93, Igepal‐co‐520, Polyglycerol polyricinoleate (PGPR)), reaction time (1–5 h), and temperature (100–160 °C) on the suspension polymerization are investigated. Results indicate that particle size and shape are influenced by the vegetable oil and stabilizer. Additionally, it is shown that the particle size distribution is affected by the use of a sonicator, allowing the manufacture of even smaller microsized particles. Based on the results, a 30 wt.% holdup in corn oil with a blend of surfactants can be recommended, producing spherical particles with an average diameter of 100 µm. Moreover, higher reaction temperatures (160 °C) and longer reaction times (5 h) positively impacted the molar mass of the obtained particles. Finally, cytotoxicity tests using Bone Marrow‐Derived Macrophages cells confirmed the safe use of PBS microparticles at concentrations up to 1000 µg mL⁻¹

Wood treatment by inorganic alumino-silicate polymers

AbstractThis work assesses the effectiveness of dilute inorganic alumino-silicate polymer suspensions in enhancing wood’s durability, fire resistance, and mechanical properties. Alumino-silicate polymer-treated wood exposed to Coniophora puteana lost less than 3% mass on average, compared to 20% for controls. The moduli of elasticity and rupture of treated specimens were nearly twice as high as those of the controls. Coating with the inorganic polymer was also effective as a fire retardant. Results indicate that inorganic alumino-silicate polymers are a very promising wood treatment.

Designing of a proficient macro porous metallo-polymer of iron with anion functionality: A sustainable approach for arsenic remediation from water

In this study, a novel porous metallo-polymeric network named poly(Ferric trimethacrylate-co-4-Vinyl benzyl chloride), incorporating an iron moiety, was developed for arsenic remediation from water. The synthesis of crosslinked q(pFeVBC) was carried out via suspension polymerization and functionalizing it with hexamethylenetetramine, resulting in a porous three-dimensional structure. Characterization using FTIR, FESEM, XPS, XRD, and BET-SA analysis confirmed its properties. Various monomer ratios were tested to optimize q(pFeVBC) for arsenic removal. The q(pFeVBC) exhibited significant adsorption capacities (qe max exp) of 8.33 mg g−1 for As(V) and 7.9 mg g−1 for As (III), owe to its unique architecture (integrated iron moiety and anion functionality) and porous texture (SA: 112 m2 g−1, pore size: 1.27–2.07 µm), which is close to the capacity calculated by Langmuir model (qe max theo) 8.719 mg g−1 for As (V) and 8.463 mg g−1 for As (III). The PSO kinetic model showed excellent fitting for both arsenic forms. Thermodynamic studies indicated a spontaneous and endothermic adsorption process. Additionally, a 4:10:1 ANN model accurately predicted adsorption behavior.

Bio-Sprayed/Threaded Microalgae Remain Viable and Indistinguishable from Controls.

Microalgae are increasingly playing a significant role in many areas of research and development. Recent studies have demonstrated their ability to aid wound healing by their ability to generate oxygen, aiding the healing process. Bearing this in mind, the capability to spray/spin deposit microalgae in suspension (solution) or compartmentalize living microalgae within architectures such as fibers/scaffolds and beads, would have significance as healing mechanisms for addressing a wide range of wounds. Reconstructing microalgae-bearing architectures as either scaffolds or beads could be generated via electric field (bio-electrospraying and cell electrospinning) and non-electric field (aerodynamically assisted bio-jetting/threading) driven technologies. However, before studying the biomechanical properties of the generated living architectures, the microalgae exposed to these techniques must be interrogated from a molecular level upward first, to establish these techniques, have no negative effects brought on the processed microalgae. Therefore these studies, demonstrate the ability of both these jetting and threading technologies to directly handle living microalgae, in suspension or within a polymeric suspension, safely, and form algae-bearing architectures such as beads and fibers/scaffolds.

Catalytic synthesis of DHHB using solid acids

Abstract DHHB (Diethylamino hydroxybenzoyl hexyl benzoate) is a widely regarded UV absorber with a high degree of safety, excellent efficiency and good solubility characteristics. In the conventional method of DHHB synthesis, H2SO4 is not effective as a catalyst. To address this drawback, we synthesized solid acid (sulfonic acid group-modified ion exchange resin) catalysts to replace H2SO4 by suspension polymerization modification and optimized the process. The experimental results showed that the yield of DHHB could reach 85% at 110 °C for 10 h, and the conversion of DHHB could be maintained above 90% after 10 cycles of the catalyst. SEM, FT-IR characterization and analysis of the solid acid catalysts before and after use revealed that the catalysts did not show any significant changes. The use of solid acid not only improves the yield of DHHB and reduces the energy consumption in the experimental process, but also the solid acid is simple to recover, recycled and has less waste acid. This experiment successfully explored a green and economic synthesis method for synthesizing DHHB.

Magnetic Phase-Change Microcapsules with High Encapsulation Efficiency, Enhancement of Infrared Stealth, and Thermal Stability

Due to energy shortages and the greenhouse effect, the efficient use of energy through phase-change materials (PCMs) is gaining increased attention. In this study, magnetic phase-change microcapsules (Mag-mc) were prepared by suspension polymerization. The shell layer of the microcapsules was formed by copolymerizing methyl methacrylate and triethoxyethylene silane, with the latter enhancing the compatibility of the shell layer with the magnetic additive. Ferric ferrous oxide modified by oleic acid (Fe3O4(m)) was added as the magnetic additive. Differential scanning calorimetry (DSC) testing revealed that the content of phase-change materials in microcapsules without and with ferric ferrous oxide were 79.77% and 96.63%, respectively, demonstrating that the addition of Fe3O4(m) improved the encapsulation efficiency and enhanced the energy storage ability of the microcapsules. Laser particle size analysis showed that the overall average particle sizes for the microcapsules without and with ferric ferrous oxide were 3.48 μm and 2.09 μm, respectively, indicating that the incorporation of magnetic materials reduced the size and distribution of the microcapsules. Thermogravimetric analysis indicated that the thermal stability of the microcapsules was enhanced by the addition of Fe3O4(m). Moreover, the infrared emissivity of the microcapsule-containing film decreased from 0.77 to 0.72 with the addition of Fe3O4(m) to the shell of microcapsules.

Development and Evaluation of Insulation Materials for Deepwater Cementing.

Marine oil and gas resources are abundant in deepwater regions, where the shallow seabed harbors natural gas hydrate layers due to the cold temperature and high-pressure environment. Hydrates are prone to thermal decomposition, which can compromise the integrity of cement sealing and even lead to accidents like blowouts. While current low-hydrated heat cement systems mitigate hydrate decomposition from cement hydration heat during the waiting period for cementing, they do not address heat transfer from deep strata to shallow hydrate layers through fluid circulation in the tubing during deep oil and gas development. Rather than utilizing costly pipe insulation technology, adjusting the thermal conductivity of well cement emerges as a cost-effective approach to prevent heat loss in the wellbore to the hydrate layer and thus inhibit hydrate decomposition. The critical aspect lies in utilizing insulation functional materials. This study delves into the functional and structural design of insulation materials suitable for cement slurry systems in well cementing, outlining the preparation methods and processes for two insulation materials (SDBW and SDBW-II) tailored for deepwater well cementing. SDBW and SDBW-II are both nuclear shell structural materials. The core is made of high-strength hollow microspheres, produced by using a reverse suspension polymerization method to form spheres followed by high-temperature sintering. The shell consists of a wear-resistant BPA epoxy resin layer, with the surface of SDBW-II also containing highly reflective glass microspheres. Incorporating 20% of material SDBW into the cement reduces the thermal conductivity of the cement stone from 0.8 to 0.31 W·(m·K)-1 while achieving a compressive strength of 6 MPa after 24 h at 20 °C. Material SDBW-II offers both thermal resistance and reflection functions, increasing reflectivity (R) from 0.3 to 0.5. By adding 20% of this material to the cement, under the same conditions, although the compressive strength decreases to 4.2 MPa, the thermal conductivity can be reduced to 0.27 W·(m·K)-1. Furthermore, there is no significant change within 180 days, demonstrating long-term thermal insulation stability. These developed insulation materials can effectively improve the thermal insulation performance of the cement sheath, thereby maintaining the stability of the upper natural gas hydrate layer in the oil and gas production process of deepwater wells, providing an innovative solution for the long-term operation of deepwater oil and gas wells.

Synthesis and Porous Structure Characteristics of Allyl Methacrylate/Divinylbenzene Polymers

A set of six porous copolymers of allyl methacrylate (AllMeth) and divinylbenzene (DVB), containing 5 to 50 wt% of the latter crosslinker, are synthesized by suspension polymerization method in the presence of inert diluents. Obtained polymers have various specific surface areas—those with 20 to 50 wt% of DVB have a high surface area in the range of 410–480 m2/g, depending only slightly on the amount of the aromatic crosslinker. Specific surface area decreases strongly only when DVB content is 15 and 5 wt%. That is the feature that is unusual for crosslinked polymers and indicates the participation of allyl groups in making a novel polymeric network of high porosity. All polymers contain polar carbonyl groups, with an electron pair able to interact with polar sorbates. Polymers are characterized using elemental analysis, FTIR, and their porous structure is characterized by nitrogen adsorption at 77 K. All polymers contain residual allyl groups, which possibly can serve as convenient points for chemical modification, allowing for the future synthesis of specialty polymers (such as ion-exchangers and coordinating resins).

Analyzing Homogeneity of Highly Viscous Polymer Suspensions in Change Can Mixers.

The mixing of highly viscous non-Newtonian suspensions is a critical process in various industrial applications. This computational fluid dynamics (CFD) study presents an in-depth analysis of non-isothermal mixing performance in change can mixers. The aim of the study was to identify parameters that significantly influence both distributive and dispersive mixing in these mixers, which are essential for optimizing industrial mixing processes. The study employed a numerical design of experiments (DOE) approach to identify the parameters that most significantly influence both distributive and dispersive mixing, as measured by the Kramer mixing index (MKramer) and the Ica Manas-Zloczower mixing index λMZ¯. The investigated parameters included mixing time, number of arms, arm size ratio, revolutions per minute (RPM), z-axis rotation, z-axis movement, and initial and mixing temperatures. The methodology involved employing the bootstrap forest algorithm for predicting the mixing indices, achieving an R2 of 0.949 for MKramer and an R2 of 0.836 for λMZ¯. The results indicate that the z-axis rotation has the greatest impact on both distributive and dispersive mixing. An increased number of arms negatively impacted λMZ, but had a small positive effect on MKramer. Surprisingly, in this study, neither the initial temperature of the material nor the mixing temperature significantly impacted the mixing performance. These findings highlight the relative importance of operational parameters over traditional temperature factors and provide a new perspective on mixing science.

N/NiO-ornated graphitic fiber-engrained micro-carbon beads: Innovative packed bed type capacitive electrodes for microbial fuel cells

Nitrogen-doped nickel oxide-catalyzed carbon nanofiber-decorated micro-activated carbon beads (NiO-N-CNF/ACB) were synthesized through suspension polymerization and employed as capacitive fixed-packed bed electrodes in microbial fuel cell (MFC-) for wastewater treatment and byproduct electricity generation. The capacitive electrode was meticulously designed to manifest enhanced characteristics crucial for MFC applications. The large specific surface area of NiO-N-CNF/ACB offers advantages in terms of catalytic sites and stored charge produced by electrogenic bacteria to form an electrochemical double-layer on the electrode, thereby enhancing power generation. The incorporation of NiO, coupled with graphitic contents, biocompatibility, and the formation of three-dimensional structures, contributes to the excellent performance of the NiO-N-CNF/ACB electrodes. The NiO-N-CNF/ACB electrodes-based MFC operated in batch mode demonstrated an open-circuit potential of 0.8 V, an impressive maximum power density of 2900 mW/m3, and a noteworthy 74 % reduction in chemical oxygen demand. Additionally, the synthesized NiO-N-CNF/ACB exhibited a remarkable specific capacitance 754 F/g and a cumulative total charge of 255 C/g, surpassing the corresponding values for plain NiO-ACB and ACB. This study positions NiO-N-CNF/ACB as a promising capacitive packed bed electrode material, offering enhanced power generation, efficient wastewater treatment, and superior biofilm formation, thereby advancing the potential for sustainable and efficient MFC systems.

Dual-Functional TiO2/SiO2@Poly(Hexadecyl Methacrylate-co-Butyl Methacrylate-co-Methyl Acrylate) Composites: Nanointegrated Enhancements in Oil Absorption and High-Efficiency Emulsion Interface Demulsification

Our research described in this report introduces a multifunctional composite resin, TiO2/SiO2@poly(hexadecyl methacrylate-co-butyl methacrylate-co-methyl acrylate), synthesized to enhance oil absorption and demulsification for oily wastewater treatment. By incorporating hydrophobically modified nano-titanium dioxide (nano-TiO2) and nano-silicon dioxide (nano-SiO2) into a polyacrylate resin through suspension polymerization, we aimed to overcome the limitations of traditional oil absorbent resins. The resin’s formulation included hexadecyl methacrylate, butyl methacrylate, and methyl acrylate. Characterization was conducted through measurements of contact angle, Fourier-transform infrared spectroscopy, scanning electron microscopy, and Brunauer–Emmett–Teller surface area analyses. The study meticulously optimized the chemical synthesis conditions, focusing on the amount of monomer, initiator and crosslinker, which are crucial for the polymerization reaction. Additionally, the physical parameters, such as the particle size and quantity of the nano-materials, were carefully controlled to achieve the desired material properties. The inclusion of nano-TiO2 and nano-SiO2 significantly enriched the resin’s porous structure, boosting its oil absorption ratios for oil in various solvents, notably enhancing stability and recyclability. The resin exhibited superior oil absorption capacities (e.g. 54.7 g/g for trichloromethane) and improved emulsion separation efficiency (e.g. 98.10% for trichloromethane emulsions), marking a substantial advancement in materials for environmental remediation applications.

Synthesis and performance study of amphoteric polymer suspension stabilizer for cementing slurry at ultra-high temperature

As the number of ultra-deep wells increases, maintaining the suspension stability of cement slurry at ultra-high temperatures becomes increasingly challenging; the development of a suspension stabilizer suitable for ultra-high temperature environments is imperative. Therefore, this study synthesized a temperature-resistant polymer suspension stabilizer (LHAP) using 2-acrylamide-2-methylpropanesulfonic acid (AMPS), N, N-dimethyl acrylamide (DMAA), 4-acryloylmorpholine (ACMO), and quaternary ammonium cationic hydrophobic long-chain monomer hexadecyl dimethylallyl ammonium chloride (DMAAC-16) as raw materials. It was applied to maintain the suspension stability of cement slurry at ultra-high temperatures. The molecular structure and molecular weight of LHAP were characterized and tested using infrared spectroscopy, nuclear magnetic hydrogen spectroscopy, and Ubbelohde viscometer. The thermal stability and viscosity-temperature performance of LHAP were measured using thermogravimetric analysis and rheometer, respectively. Through the segmented density difference testing of cement stone columns, the suspension stability effect of LHAP on cement slurry under high temperature was evaluated. The suspension stabilization mechanism of LHAP was studied through fluorescence probe testing, variable temperature UV visible light testing, variable temperature particle size distribution testing, Zeta potential analysis, Environmental Scanning Electron Microscopy (ESEM) analysis, and scanning electron microscopy (SEM) analysis. The results indicated that the polymer suspension agent LHAP had excellent temperature resistance, and the molecules didn’t undergo significant thermal degradation below 302 ℃. At high temperatures of 220 ℃, LHAP could maintain the suspension stability of cement slurry, and the segmented density difference of cement columns was less than 0.01 g/cm3. Mechanism analysis revealed that in addition to enhancing temperature resistance by introducing sulfonic acid groups and rigid rings, LHAP also effectively maintains the stability of the slurry suspension at ultra-high temperatures by coordinating electrostatic interactions and molecular associations. LHAP can effectively solve the settlement instability problem of cement slurry under ultra-high temperature, which is beneficial for improving the safety and quality of cementing construction in ultra-deep wells.

Molecularly Imprinted Microspheres in Active Compound Separation from Natural Product.

Molecularly Imprinted Microspheres (MIMs) or Microsphere Molecularly Imprinted Polymers represent an innovative design for the selective extraction of active compounds from natural products, showcasing effectiveness and cost-efficiency. MIMs, crosslinked polymers with specific binding sites for template molecules, overcome irregularities observed in traditional Molecularly Imprinted Polymers (MIPs). Their adaptability to the shape and size of target molecules allows for the capture of compounds from complex mixtures. This review article delves into exploring the potential practical applications of MIMs, particularly in the extraction of active compounds from natural products. Additionally, it provides insights into the broader development of MIM technology for the purification of active compounds. The synthesis of MIMs encompasses various methods, including precipitation polymerization, suspension polymerization, Pickering emulsion polymerization, and Controlled/Living Radical Precipitation Polymerization. These methods enable the formation of MIPs with controlled particle sizes suitable for diverse analytical applications. Control over the template-to-monomer ratio, solvent type, reaction temperature, and polymerization time is crucial to ensure the successful synthesis of MIPs effective in isolating active compounds from natural products. MIMs have been utilized to isolate various active compounds from natural products, such as aristolochic acids from Aristolochia manshuriensis and flavonoids from Rhododendron species, among others. Based on the review, suspension polymerization deposition, which is one of the techniques used in creating MIPs, can be classified under the MIM method. This is due to its ability to produce polymers that are more homogeneous and exhibit better selectivity compared to traditional MIP techniques. Additionally, this method can achieve recovery rates ranging from 94.91% to 113.53% and purities between 86.3% and 122%. The suspension polymerization process is relatively straightforward, allowing for the effective control of viscosity and temperature. Moreover, it is cost-effective as it utilizes water as the solvent.

Synthesis of suspension stabilizers for isolation fluids by response surface methodology and study of their properties

In order to solve the problem of unstable settling of isolation fluid at high temperatures, high-temperature-resistant suspension stabilizers for isolation fluids were prepared. Using the free radical aqueous solution method with 2-acrylamido-2-methylpropanesulfonic acid (AMPS), YX-1 (a monomer containing an amide group) as the main chain of the molecule, and N-Vinylpyrrolidone (NVP) and DX-2 (monomer containing hydrophobic groups) as the side chains of the molecule. We innovate the suspension stabilizer synthesis process, the synthesis conditions of the suspension stabilizer were optimized by using the one-factor experimental design and response surface analysis. The elemental composition and structure of the polymer suspension stabilizers were tested and analyzed by using X-ray spectroscopy (XPS), infrared spectroscopy (FTIR) and nuclear magnetic resonance hydrogen spectroscopy (H NMR). The hydrophobic aggregation behaviour of the polymer molecular chains was demonstrated from a microscopic point of view using fluorescence spectroscopy tests and size analysis of polymer molecular aggregates. Oscillation experiments on the isolation solution with suspension stabiliser showed that the hydrophobic groups contained in the polymers can undergo the effect of joining and bridging, and can also form a strong spatial network structure at 220°C, leading to the enhanced elasticity of the isolation fluid, which helps to alleviate the sedimentation of barite. Sedimentation stability and compatibility were evaluated for the isolation fluid containing suspension stabilizers. It was found that the isolation solution suspension performance is good under the condition of 90–220℃, its density difference is less than 0.10 g/cm3. It can also effectively prevent the contact contamination of the drilling fluid cement slurry, which is conducive to the improvement of the quality of the deep well cementing.

Preparation of Magnetic Spongy Porous Carbon Skeleton Materials for Efficient Removal of BTEX.

Magnetic polymer microspheres have been extensively utilized as separable and highly efficient adsorbents in wastewater treatment. In this study, a series of novel magnetic spongy porous carbon skeleton materials (Mag-SPCS) have been designed and synthesized by acetonitrile suspension precipitation polymerization, which combines the advantages of the acetonitrile precipitation method and the suspension polymerization method. It was demonstrated that the transformation of the material morphology from microspheres to a porous sponge was achieved by a gradual decrease in the usage amount of ethylene glycol. After N,N-dimethyloctadecylamine (C18) was grafted onto the Mag-SPCS materials, the C18-Mag-SPCS materials with a superhigh saturation adsorption capacity and superfast adsorption efficiency were used for the removal of BTEX (toluene, benzene, and para-xylene) in wastewater. Subsequently, the adsorption properties of the composites with different morphologies were evaluated, and the effect of the usage amount of C18 on the adsorption properties of the C18-Mag-SPCS was further investigated. The maximum adsorption capacities of C18-Mag-SPCS for benzene, toluene, and para-xylene were 714.84, 564.32, and 394.48 mg/g, respectively. The adsorption process was conducted in accordance with the proposed secondary and Langmuir models. Finally, the FTIR, XPS, and XRD characterization results before and after adsorption demonstrated that the adsorption mechanism of toluene onto C18-Mag-SPCS was primarily hydrogen bonding, π-π stacking, and van der Waals forces. These findings of the study indicate that the composite material exhibits an ultrahigh saturation adsorption capacity and ultrafast adsorption efficiency, thereby confirming its considerable potential for application in wastewater treatment.

The Influence of Pore-Forming Diluents on Porous Structure, Thermal and Sorption Properties of the Divinylbenzene and Glycidyl Methacrylate Copolymers.

The aim of this work was the characterization of polymer microspheres obtained by the suspension polymerization of divinylbenzene (DVB) and glycidyl methacrylate (GMA), depending on the pore-forming diluents and molar ratio of monomers. The assessed properties included the chemical and porous structure, thermal stability, and sorption capacity of the obtained polymers towards methylene blue. The abovementioned characteristic was carried out for two series of copolymers with molar ratios of monomers of 1:2, 1:1 and 2:1, synthetized with toluene and a mixture of decanol and benzyl alcohol. The structure of the polymers was confirmed by FTIR and elemental analysis. The results of TGA demonstrated the main influence on thermal stability was the composition of polymers, whereas the impact of porogens was negligible. The SBET varied in the range of 12-534 m2g-1 for polymers obtained with toluene and 0-396 m2g-1 with the mixture of alcohols. Toluene enhanced the formation of micro- and mesopores, while the mixture of alcohols enhanced the creation of meso- and macropores. For the polymers prepared with toluene, their effectiveness in water purification decreases in the following order: DVB-GMA 2:1 > DVB-GMA 1:1 > DVB-GMA 1:2, according to the decreasing values of porous structure parameters. In the case of a series obtained with a mixture of alcohols, such correlation was not observed.

Synthesis of acrylate copolymer‐based super oil adsorption resins and their performances

AbstractIn this paper, an acrylate copolymer‐based oil adsorption resin was designed and synthesized by a suspension polymerization with octadecyl acrylate (SA) and butyl acrylate (BA) as monomers, divinylbenzene (DVB) as a cross‐linking agent, and toluene as a pore‐forming agent. By studying the synthesis conditions, the copolymer “SA‐BA‐DVB” (PSBA) with the best adsorption capacity was obtained, when the molar ratio between SA and BA was about 0.9, the content of the DVB and PVA 1788 was about 0.107 wt% and 1.0 wt%, respectively, accounting for the total mass amount of the monomers. Furthermore, by introducing 2% reactive silica nanoparticles (R‐SiO2), the performances of the PSBA were improved due to its increased hydrophobicity and activity space. The equilibrium adsorption capacity of the resulted R‐SiO2/PSBA to kerosene, diesel oil, benzene, and p‐xylene was 31.90, 34.13, 39.44, and 41.81 mL/g, respectively, which is about 1.12 to 1.21 times higher than that of the PSBA. Also, the R‐SiO2/PSBA show brilliant oil retention rate of about 99% after centrifugation at 3000 rpm for 5 min and recycling ability which can be reusable for at least 10 absorption‐desorption cycles without capacity change, demonstrating that the obtained R‐SiO2/PSBA resin can be used as oil removing agents in the field of oil spill applications.Highlights R‐SiO2 modified acrylate copolymer as an oil adsorption resin was designed and synthesized. The influence of the monomers, cross‐linking agent, and others on the adsorption resin was systematically studied. The adsorption kinetics and performances of the adsorption resin were studied.

Polymer Microspheres Carrying Schiff-Base Ligands for Metal Ion Adsorption Obtained via Pickering Emulsion Polymerization

Several traditional methods for producing polymer microparticle adsorbents for metal ions exist, such as bulk polymerization followed by milling and crushing the material to micron-size particles, precipitation from organic solvents, and suspension polymerization utilizing surfactants. Alternative methods that are easily scalable and are environmentally friendly are in high demand. This study employs Pickering Emulsion Polymerization Technology (PEmPTech) to synthesize nanostructured polymer microspheres that incorporate Schiff-base ligands, which can be utilized for metal ion adsorption, and specifically Cu(II) ions. Our innovative approach makes use of nanoparticle-stabilized, surfactant-free emulsions/suspensions, enabling the straightforward production of ligand-bearing microspheres while allowing for the precise modulation of the polymer matrix chemistry to maximize adsorption capacities. Through this method, we demonstrate notable enhancements in Cu(II) ion adsorption, which correlates with both the polarity of the monomers used and the concentration of Schiff-base ligands within the microspheres. Notably, our results offer insights into the structure–activity relationships essential for designing tailored adsorbents. This work provides a scalable method to produce high-performance adsorbents and also contributes to sustainable methodologies by excluding harmful surfactants and solvents.

Performance investigations on fluorine-rubber-tube-laying pumping wet shotcrete filled with microencapsulated phase change materials

The challenge of mitigating adverse climatic conditions is a critical issue that affects worker safety and operational efficiency in underground engineering. This study introduces an innovative approach using pumping wet shotcrete as an insulating material, incorporated with microencapsulated phase change materials (MPCMs) and filled within fluorine rubber tubes to address this concern. The MPCMs were synthesized via suspension polymerization, utilizing paraffin as the core material and modified SiO2-poly (lauryl methacrylate) as the shell material. To determine the optimal composition for practical application, an orthogonal experimental design was employed, complemented by comprehensive performance testing. The results indicated that a mix of 1375 kg/m3 of sand, 120 kg/m3 of ceramsite, and 1 g/cm of SiO2-MPCMs in each fluorine rubber tube having an inner diameter of 13 mm, provided the best balance between multiple properties. Notably, the insulation performance improved by 60–75 % compared to traditional pumping wet shotcrete, demonstrating a significant enhancement in thermal management capabilities. The findings contribute substantially to the field of thermal management in mines, presenting a novel technique that could be instrumental in improving safety and efficiency in deep underground operations.

Micron-Sized Thiol-Functional Polysilsesquioxane Microspheres with Open and Interconnected Macropores: Effects of the System Composition on the Porous Structure and Particle Size of the Microspheres.

Control of the porous structure and particle size is essential for improving the properties of polysilsesquioxane (PSQ) microspheres. Herein, using the strategy combining inverse suspension polymerization, two-step sol-gel- and polymerization-induced phase separation processes, micron-sized thiol-containing macroporous PSQ (TMPSQ) microspheres with controllable morphologies, adjustable particle diameters (4.9-17.3 μm), and pore sizes (40-3774 nm) were prepared. The morphology and size of the TMPSQ microspheres were characterized by SEM. The mercury intrusion method was employed to analyze the porous structure of the microspheres. The effects of the composition of the sol-gel disperse phase, the mass ratio of the sol-gel disperse phase to the oil continuous phase (WRW/O), and the Span 80 mass content in the oil continuous phase on the morphology, particle diameter and pore size of the TMPSQ microspheres were investigated. Results indicated that the composition of the sol-gel disperse phase determines the morphology and porous structure of the microspheres, and WRW/O and Span 80 content have remarkable impacts on the morphology and particle size of the microspheres. This study is beneficial to the design and fabrication of functional PSQ microspheres with desired properties and promising application prospects.