Surface Treatment Research Articles

Mutual examination of corrosion and wear resistance of sandblasting and etching surface treatments applied to AISI 316L stainless steel

Mutual examination of corrosion and wear resistance of sandblasting and etching surface treatments applied to AISI 316L stainless steel

The effect of temperature during plasma nitriding on the properties of IN718 additively manufactured by laser beam powder bed fusion

The IN718 superalloy has become a strategic alloy for applications in critical components in aerospace, oil, and gas, or power generation. Commercially, IN718 is produced by conventional casting processes. However, manufacturing is evolving towards 3D printing, which allows the manufacturing of near-net-shape parts and complex designs, thus optimizing manufacturing steps, reducing production costs, and adding other advantages to the final product. However, high corrosion resistance and mechanical strength are required in applications such as oil and gas, whereas IN718 superalloys have limitations. Surface hardening by applying plasma nitriding can protect against corrosion by increasing mechanical strength and wear resistance. For this, plasma nitriding has been widely applied for surface hardening of IN718; however, little is found on the effects of surface treatments (coating or nitriding) of additively manufactured alloys. The effects of temperature during plasma nitriding on the surface properties of IN718 superalloy 3D printed by the Laser Beam Powder Bed Fusion (LB-PBF) method are reported here. Samples of IN718 fabricated by 3D printing were plasma nitrided at fixed temperatures between 500 and 650 °C in a semi-industrial reactor, their effects are analyzed and correlated with their microstructural characteristics, the mechanical properties at the micro- and nanoscale, and the tribological responses in a pin-on-disk configuration.

Comparative Strength Study of Indirect Permanent Restorations: 3D-Printed, Milled, and Conventional Dental Composites.

Background/Objectives: Limited research has been performed to assess the strength of resin-bonded 3D-printed restorations. Based on that, this study investigates the impact of different manufacturing methods on the fracture load of indirect composite restorations (ICRs) following an aging process. Methods: Three manufacturing techniques-conventional (CRC), milled (MRC), and printed (PRC)-were evaluated using 60 specimens, each with a diameter of 10 mm and a thickness of 1.0 mm. Sandblasting with Al2O3 particles was employed to optimize the bonding process, significantly influencing surface roughness parameters (Ra, Rz, RSm). All specimens were bonded to the dentin analog using composite resin cement and subjected to either 10,000 thermocycles (TC) or storage (ST) at 37 °C in distilled water. Fracture load assessments were performed using a universal testing machine. A finite element analysis was conducted to assess stress distribution. Results: Two-way ANOVA results indicated that the manufacturing method significantly affected mean fracture load values (p < 0.001), with PRC showing the highest mean fracture load (4185 ± 914 N), followed by MRC (2495 ± 941 N) and CRC (599 ± 292 N). The aging protocol did not have a significant impact on fracture load. Conclusions: This study revealed that 3D-printed resin composite exhibited comparable strength to milled resin composite when adhesively cemented, suggesting it is a promising option for indirect composite restorations based on its mechanical performance. However, further research is needed to evaluate its bond strength and optimal surface treatment methods to prevent early debonding.

Aluminum Foil Surface Etching and Anodization Processes for Polymer 3D-Printing Applications

Extrusion-based polymer three-dimensional (3D) printing, specifically fused deposition modeling (FDM), has been garnering increasing interest from industry, as well as from the research and academic communities, due to its low cost, high speed, and process simplicity. However, bed adhesion failure remains an obstacle to diversifying the materials and expanding the industrial applications of the FDM 3D-printing process. Therefore, this study focused on an investigation of the surface treatment methods for aluminum (Al) foil and their applications to 3D printer beds to enhance the bed adhesion of a 3D-printed polymer filament. Two methods of etching with sodium hydroxide and anodization with phosphoric acid were individually used for the surface treatment of the Al foil beds and then compared with an untreated foil. The etching process removed the oxide layer from the Al foil and increased its surface roughness, while the anodizing process enhanced the amount of hydroxide functional groups and contributed to the formation of nano-holes. As a result, the surface-anodized aluminum foil exhibited a higher affinity and bonding strength with the 3D-printed polymers compared with the etched and pristine foils. Through the increase in the success rate in 3D printing with various polymers, it became evident that utilizing surface-treated Al foil as a 3D printer bed presents an economical solution to addressing bed adhesion failure.

Ultrasonic surface treatment techniques based on cold working: a review

Ultrasonic surface treatment techniques based on cold working: a review

Superhydrophobic Surface Modification of a Co-Ru/SiO2 Catalyst for Enhanced Fischer-Tropsch Synthesis

Commercial silica support pellets were impregnated and calcined to contain cobalt oxide and ruthenium oxide for Fischer-Tropsch synthesis (FTS). The precatalyst pellets were split evenly into two groups, the control precatalyst (c-precat) and silylated precatalyst (s-precat), which were treated with 1H,1H, 2H, 2H-perfluorooctyltriethoxysilane (PFOS) in toluene. The samples of powderized s-precat were superhydrophobic, as determined by the water droplet contact angle (&gt;150°) and sliding angle (&lt;1°). Thermal analysis revealed the PFOS groups to be thermally stable up to 400 °C and temperature programmed reduction (TPR) studies showed that H2 reduction of the cobalt oxide to cobalt was enhanced at lower temperatures relative to the untreated c-precat. The two active catalysts were examined for their FTS performance in a tubular fixed-bed reactor after in situ reduction at 400 °C for 16 h in flowing H2 to give the active catalysts c-cat and s-cat. The FTS runs were performed under identical conditions (255 °C, 2.1 MPa, H2/CO = 2.0, gas hourly space velocity (GHSV) 510 h–1) for 5 days. Each catalyst was examined in three runs (n = 3) and the mean values with error data are reported. S-cat showed a higher selectivity for C5+ products (64 vs. 54%) and lower selectivity for CH4 (11 vs. 17%), CO2 (2 % vs. 4 %), and olefins (8% vs. 15%) than c-cat. S-cat also showed higher CO conversion, at 37% compared to 26%, leading to a 64% increase in the C5+ productivity measured as g C5+ products per g catalyst per hour. An analysis of the temperature differential between the catalyst bed and external furnace temperature showed that s-cat was substantially more active (DTinitial = 29 °C) and stable over the 5-day run (DTfinal = 22 °C), whereas the attenuated activity of c-cat (DTinitial = 16 °C) decayed steadily over 3 days until it was barely active (DTfinal &lt; 5 °C). A post-run surface analysis of s-cat revealed no change in the water contact angle or sliding angle, indicating that the FTS operation did not degrade the PFOS surface treatment.

Research on the bonding performance and mechanism of hot-rolled Ti/steel clad plates based on surface state

The interfacial bonding strength of Ti/steel clad plates is a crucial factor that affects their application. However, the effect of the surface state, which is a significant determinant, is often neglected. In this study, various surface treatment processes were employed to create different surface states based on the hot-rolling of double-layer steel billets, and the effects and mechanisms of these surface states on the bonding performance of hot-rolled Ti/steel clad plates were systematically examined. The results showed that the Ti/steel clad plates pretreated with a louver wheel exhibited the highest bonding performance, with the average bonding strength peaking at 328.67 MPa and stabilising at approximately 300 MPa. This strength was approximately 50 % greater than that achieved with wire brush treatment and significantly surpassed the results obtained with sanding belts and diamond grinding discs. The analysis of the surface properties and microstructural characteristics revealed that various surface treatments led to different levels of work hardening and lattice distortion at the surface, and the interface bonding strength depended on the degree of matching between these factors. Proper surface hardening can promote the transformation of lattice distortion energy into a diffusion-driving force of elements on both sides of the interface during rolling, enabling sufficient diffusion of elements on both sides of the interface and obtaining good interface bonding performance. A phenomenological prediction mechanism-based model was established to quantify the relationship between the surface state and the bonding strength. This study elucidats the mechanism by which the surface state of materials influences the interfacial bonding performance of hot-rolled Ti/steel clad plates. These findings have significant implications for enhancing the interfacial properties of these composite plates and for selecting suitable pre-rolling surface treatment processes.

The effect of silane‐modified carbon black and nano‐silica, individually and in combination, on the performance of ethylene–propylene–diene monomer rubber

AbstractThis study assesses the effectiveness of a specially developed surface‐modified carbon black, both on its own and in combination with nano‐silica, as a hybrid filler for ethylene–propylene–diene monomer (EPDM) rubber compounds. The modification process, which included treatment with a silane coupling agent, resulted in enhanced curing characteristics. The ∆Torque values for compounds incorporating the modified carbon black exceeded those of other formulations by 25.85%. Scanning electron microscopy (SEM) analysis demonstrated improved filler dispersion and better compatibility between rubber and filler due to the surface modification. The silane‐modified carbon black showed considerable enhancements in mechanical properties, particularly in tear resistance, with increases in tensile and tear strength of 22.46% and 34.86%, respectively, following surface treatment. Dynamic mechanical analysis (DMA) indicated the influence of both surface modification and filler type, revealing that the combination of modified carbon black and nano‐silica achieved a reduction in rolling resistance of 20.41% and enhanced ice and wet grip performance by 7.95%. Additionally, modified carbon black displayed varying effects on the glass transition temperature. Thermal gravimetric analysis (TGA) confirmed that the thermal stability of the compounds was consistent, while solvent resistance improved with surface modification, as shown by swelling ratios. Thermodynamic analysis indicated that the surface modification of carbon black positively influences the elasticity and chain mobility of the rubber compounds studied. In conclusion, the careful selection and optimization of filler materials and their modifications are essential for customizing the properties of rubber compounds to satisfy specific performance criteria and applications.Highlights Promising EPDM compounds were prepared with Silane‐Modified CB and Nano‐Silica. Silane‐modified CB effectively improved the curing properties of the EPDM compound. The ΔTorque and cross‐link density of modified CB/EPDM show the highest value. Modified CB/Nano‐Silica/EPDM exhibited significant improvement in tear strength. Modified CB/Nano‐silica/EPDM have lower rolling resistance and higher wet grip.

Rapid surface modification of PEEK by ambient temperature sulfonation for high shelf-life biomedical applications

The aim of this study is to develop a rapid, simple, and economical surface treatment process for Poly (ether-ether-ketone) (PEEK) using concentrated sulfuric acid. PEEK is a biocompatible material, with a bonelike elastic modulus and is mechanically superior to other implant materials like titanium, stainless steel etc. This property brings PEEK to limelight as a promising alternative for bone implants. However, a strong challenge is observed of osseointegration mainly due to its inert surface behavior and poor hydrophilicity. Chemical surface modification is considered as one of the best ways to bioactivate the PEEK surface. In this work, two different sulfonation treatment methodologies have been designed and the effect of reaction time is systematically studied over its changing surface properties and favorable cellular growth. In one treatment, only rapid sulfonation is implemented while in other treatment processes, scaffolds are treated with NaOH solution to terminate the sulfonation process. The modified PEEK surface is next evaluated using Fourier transform infra-red spectroscopy (FTIR), contact angle, optical profilometer and scanning electron microscopy to ascertain its behavior. The modified surface is observed to possess higher hydrophilicity, higher surface roughness and high porosity. No significant difference in hydrophilicity is observed for over a month once treated, showing permanency in modification. A 90 second treatment is observed to have the highest hydrophilicity and thus selected for cellular integration studies. No sign of cell toxicity was observed in the modified surfaces, which also showed improved protein adsorption, cell viability, cell adhesion, and proliferation compared to untreated PEEK.The proposed chemical modifications are promising techniques for a rapid, easy, and economical bioactivation of PEEK polymer for improved cellular activity.

Histological and scanning electron microscopy investigation of the effects of titanium surface modifications on osseointegration in rabbits.

This study aimed to compare the novel Estaş Medical Anodization (EMA) surface treatment technique with the techniques commonly used in the literature and to examine their effects on osteointegration in the rabbit tibia. A total of 24 rabbits used in this study were divided into 3 groups, with 8 rabbits in each group. Using both tibias of all rabbits in the study, screws belonging to the control group were placed in the left tibia, and the right tibia belonging to the experimental group were placed. In the first 8 rabbits, a single experimental group in the right tibia were used; in the second 8 rabbits, 2 different experimental groups in the right tibia were used; and in the last 8 rabbits, 2 different experimental groups in the right tibia were used. Thus, 5 different experimental groups with 8 screws in each group and a separate control group were formed for each of them. EMA-treated surfaces were named 200-800 nm iris oxidation and 800-1200 nm gray oxidation according to the TiO2 layer thickness. Group 1 was implanted with mini-screws prepared with chemical etching+EMA iris oxidation, while group 2 was implanted with sandblasted, large-grit and acid-etched (SLA) mini screws treated with EMA gray oxidation. Group 3 was implanted with mini-screws treated with EMA gray oxidation, group 4 was implanted with mini-screws treated with chemical etching+micro-arc oxidation, and group 5 was implanted with mini-screws treated with chemical etching+EMA gray oxidation. The control group was implanted with mini-screws prepared with pure titanium. At the end of 6 weeks, osseointegration percentages were calculated and compared using histological and scanning electron microscope (SEM) analyses. The histological results confirmed the increase in osseointegration percentages in all experimental groups compared to those that received pure titanium implants (P values control group vs group 1=.005, control group vs group 2, 3, 4, 5=.001). The comparison between the groups revealed that the chemical etching+EMA gray oxidation modification technique (group 5) significantly increased osseointegration compared to the SLA+EMA gray oxidation technique (group 5 vs group 2 P=.016) and the chemical etching+EMA iris oxidation technique (group 5 vs group 1 Pp=.001). The EMA gray oxidation technique (group 3) significantly increased osseointegration compared to the chemical etching+EMA iris oxidation technique (group 1) (group 3 vs group 1 P=.043). The results of the SEM analysis showed that osseointegration was significantly increased in all experimental groups compared to that in the pure titanium (control) group (P values control group vs group 1, 2, 3=.001, control group vs Group 4,5=.006). The mean osseointegration percentage in the experimental groups was the highest in group 5, followed by group 4, group 3 and group 1 equally, and group 2. However, the differences among the experimental were not significant (group 1, group 2, group 3, group 4 vs group 5 P=.408). The EMA titanium surface modification techniques we developed significantly increased osseointegration compared to the pure titanium surface. The EMA gray oxidation technique seems to result in higher osseointegration rates than the EMA iris oxidation technique, and similar rates can be found with the SLA and chemical etching techniques. N/A.

Parameters Tailoring on the Deposition of Hydroxyapatite by Pulsed Electrical Discharge.

The creation of strong adhesive layers of hydroxyapatite-based bioceramics (with or without bioinert metals, such as Ta, Ag, and Ti) on biocompatible metallic supports enhances the local biofunctionalization of surfaces. The processing of electroconductive materials using electrical impulse discharges is versatile, enabling precise coating of selected areas with perfectly adherent layers of varying thicknesses. This study aims to quantify the effects of varying the electrical power from the source generating the impulse discharge and the specific processing time per unit area of the cathode (made of titanium alloy) on the relative mass increase of the cathode. The anode comprised a mixture of hydroxyapatite powder and a self-polymerizing electroconductive acrylic resin in a tantalum sheath. The effects of the parameter adjustments on single-layer deposition adherence were quantified using a central composite design to build a second-order orthogonal model. The most significant difference in relative mass was observed with a low-power source (5 W) ensuring the electrical discharge impulse, combined with the longest specified surface treatment time (17.5 s/cm2 on a 4 cm2 surface) for a single layer presenting the largest mass increase of 0.153% of the original mass. This study aimed to enhance the performance of medical implants by optimizing surface biofunctionalization through robust hydroxyapatite-based bioceramic adhesive layers on metallic supports, determining the optimal electrical power and processing time for cathode mass increase during deposition processes, and analyzing parameter adjustments using second-order statistical orthogonal central composite programming, with a focus on single-layer deposition to identify significant differences in relative mass under specific conditions.

Effect of Surface Treatment on Tensile Strength of Steel Single Lap Joints Bonded with Double-Sided Acrylic Foam Tapes for Naval Applications

This study investigated single lap joints in steel used for naval carpentry. The surface was mechanically treated, and then a double-sided acrylic foam tape was applied with varying surface preparation conditions. Specifically, three different conditions were examined. Tensile tests revealed that changing the type of surface preparation significantly affects the mechanical strength of the joints. The best mechanical properties were achieved when a primer was used. Our results demonstrate that this method can be effectively employed in naval applications as an alternative to welding for non-structural applications, such as the installation of brackets for mounting electrical devices (e.g., sockets).

Surface treatments on 3D printed Ti6Al4V biomedical plates to enhance corrosion resistance in simulated physiological solutions and under inflammatory conditions

Ti6Al4V biomedical plates were fabricated by Laser Powder Bed Fusion using different process parameters. A slight influence of the laser energy density on mechanical properties and microstructure was revealed. Chemical etching allowed to make the surface of 3D samples uniform removing also spheres of unfused material. After etching some samples were anodized in calcium acetate and β-glycerolphosphate containing solution to grow a Ca and P containing porous TiO2 layers. The chemical etching improved the corrosion resistance of the alloy in simulated body fluid, while only after anodizing the alloys resulted to be corrosion resistant under inflammatory and severe inflammatory conditions.

Сорбиновая кислота в сыроделии

The domestic food industry is currently focusing on food products with long shelf life. Extended storage is usually a result of various aseptic packaging techniques. However, preservatives also prolong shelf-life. Such food additives can be applied only after a comprehensive and multifaceted study of their safety and possible impact on consumer health. New studies on negative effects of certain additives make it necessary to review their safety status. Sorbic acid and its salt E202 are common preservatives to be found in sauces, canned food, chocolate, jam, sausages, fruit juices, fish, bakery, confectionery, margarine, oil, butter, wine, carbonated drinks, etc. In Russian cheese production, sorbic acid and potassium sorbate serve as a surface treatment of long-maturing cheeses: they protect cheese wheels from mold, thus reducing product losses. These preservatives can be part of protective coatings, packaging matrix, and smart packaging, especially in flavored cheeses and particular wrapping types. Food preservatives require a strict qualitative and quantitative control to prevent adverse effects on consumer health, as well as elaborate labelling rules.

One-Bath One-Step Dyeing of Polyester/Cotton Blend Fabrics Through Lipase Enzyme Surface Modification

ABSTRACT In this study, based on lipase enzyme surface modification, low-temperature dyeing of polyester/cotton fabric with reactive dyes was researched to achieve a one-bath one-step dyeing method. The Box-Behnken method was used to conduct the experiment and determine factors. For surface modification, lipase concentration, reaction time, and treatment temperature were considered, whereas for the dyeing process, reactive dye concentration, dyeing time, and dyeing temperature were taken into account to measure color strength. A treatment temperature of 30°C, a lipase enzyme concentration of 14 w/v %, and a treatment time of 50 min were shown to be ideal or optimum surface treatment parameters for lipase enzyme surface modification. The optimal or ideal conditions for the dyeing process were a reactive dye concentration of 2.13 w/v%, dyeing time of 50 min, and dyeing temperature of 66°C, giving a color strength value of 3.02. Lipase enzyme-modified polyester/cotton (p/c) blend fabrics provide color fastness that is all over grades 3–4, including washing fastness, rubbing fastness, perspiration fastness, and light fastness. The outcomes raise the prospect of developing a new technique for dying polyester/cotton blend fabric in a single bath using a single dye class that is typically employed for dying textiles made of cellulosic material.

Dynamic damage behavior of auxetic textile reinforced concrete under impact loading

To investigate the dynamic compression behavior of Textile-reinforced concrete (TRC) under impact load, low speed and high speed impact tests were performed using a ball drop test and a split Hopkinson pressure bar (SHPB) with ϕ50mm, respectively. In view of the advantages of auxetic materials in impact resistance and energy absorption, the auxetic fiber preforms with negative Poisson's ratio effect were woven into meshes and added to the cement-based materials to obtain the auxetic textile-reinforced concrete. Thus, the auxetic textile reinforced cement-based material is obtained. In this paper, TRC with different textile types, laying layers and surface treatments were prepared, and impact tests with different impact speeds were carried out to evaluate the impact resistance of TRC. The impact damage behavior of TRC was analyzed through the method of digital scattering analysis, and then the impact damage mechanism of TRC was investigated. The results show that the auxetic effect of auxetic textiles can still be stabilized under impact loads of different velocities, which provides better control of deformation and energy consumption in the matrix material. Under different impact heights of falling balls, the impact fracture energy of cementitious materials reinforced with auxetic textiles was increased by up to 22.5 and 20 times, respectively, compared with that of blank samples.

Boosting the photoelectrochemical performance of BiVO4 by borate buffer activation: the role of trace iron impurities.

BiVO4 is an attractive photoanode material for water oxidation, but requires surface treatment to improve the energy efficiency and stability. Herein, we investigate the role of borate buffer in activating the BiVO4 photoanode. We found that trace iron impurities in the borate buffer play a critical role in activating the photoanode. By optimizing the activation conditions, the photocurrent density attains 4.5 mA cm-2 at 1.23 VRHE without any cocatalysts, alongside a high ABPE value of 1.5% at 0.7 VRHE. Our study discloses the role of iron in the activation effect of borate buffer on the BiVO4 photoanode, which has implications for other catalytic systems.

A semi-analytical model for low-density impact-based surface treatments: Application to the abrasive waterjet texturing of thermoplastic polymers

Surface roughness is critical for bonding applications, as it directly influences the mechanisms occurring at the adhesive interface. Abrasive Waterjet texturing has emerged as a promising technique for functionalizing surfaces, but predicting the surface characteristics from stochastic impact-based processes remains a challenge. This study aimed to develop a numerical model capable of forecasting key morphological parameters for AWJ-textured surfaces with pilotable treatment coverage. The proposed model was optimized through theoretical analysis and confronted to topographical data from polymer samples treated with low-density AWJ using standard parameters. Profilometry measurements were supported by a custom post-treatment algorithm to remove artefacts and assess the characteristics of individual particle impacts (number, repartition, dimensions). The predicted roughness showed a 94 % concordance to the measured values.

Comparison of Shear Bond Strength of Self-Adhesive Resin Cement and Conventional Resin Cement Bonded to Lithium Disilicate Glass Ceramic with Different Surface Treatments: In Vitro Study

Comparison of Shear Bond Strength of Self-Adhesive Resin Cement and Conventional Resin Cement Bonded to Lithium Disilicate Glass Ceramic with Different Surface Treatments: In Vitro Study

Innovative PEEK in Dentistry of Enhanced Adhesion and Sustainability through AI-Driven Surface Treatments.

This research investigates using Polyether ether ketone (PEEK) in dental prosthetics, focusing on enhancing the mechanical properties, adhesion capabilities, and environmental sustainability through AI-driven data analysis and advanced surface treatments. The objectives include improving PEEK's adhesion to dental types of cement, assessing its biocompatibility, and evaluating its environmental impact compared to traditional materials. The methodologies employed involve surface treatments such as plasma treatment and chemical etching, mechanical testing under ASTM standards, biocompatibility assessments, and lifecycle analysis. AI models predict and optimize mechanical properties based on extensive data. Significant findings indicate that surface-treated PEEK exhibits superior adhesion properties, maintaining robust mechanical integrity with no cytotoxic effects and supporting its use in direct contact with human tissues. Lifecycle analysis suggests PEEK offers a reduced environmental footprint due to lower energy-intensive production processes and recyclability. AI-driven analysis further enhances the material's performance prediction and optimization, ensuring better clinical outcomes. The study concludes that with improved surface treatments and AI optimization, PEEK is a promising alternative to conventional dental materials, combining enhanced performance with environmental sustainability, paving the way for broader acceptance in dental applications.