Composite Surface Research Articles

Detecting and evaluating surface defects in additive manufacturing composite materials via image processing technique

Purpose This study aims to offer an image-based robust edge detection system that can estimate, identify, locate and label surface flaws during manufacturing for real-time surface issue diagnostics. Of great concern, this methodology extrapolates surface defect information from scanning electron microscopy (SEM) images of composite fracture surfaces. This study predicts changes in topological intensity of composite fracture surfaces and display them as real-time surface intensity values for the first time. Design/methodology/approach This work, however, introduces a novel robust edge detection method – based image processing – as it is shown to be effective in locating defects, as measured by SEM images of composite fracture surfaces created using additive manufacturing (AM). SEM images, obtained in this study, are related to previous study considering the fracture surfaces of reinforced thermoset composites created via the AM method. These SEM images are of two types: fracture surface of AM of carbon fiber reinforced thermoset composites and fracture surface of AM of syntactic foam reinforced thermoset composites. Initially, MATLAB environment is used for analyzing the SEM images; the technique used, as well as the validity are explained more in the methodology section. Findings The robust surface defect inspection approach used herein is found to be capable of predicting, identifying, localizing and labeling surface defects during production, allowing for real-time surface issue diagnosis. Further, this work makes it possible to use image processing and analysis of these surfaces to anticipate fluctuations in the topological intensity of the fracture surfaces of composites and represent them as values of surface intensity in real time. Originality/value Rising worldwide company rivalry requires a fast, accurate component failure diagnostic method. To create an efficient feature set, a surface defect inspection system must identify product flaws in real time. Thus, this study proposed an image-based robust edge detection system – based on MATLAB environment – that is capable of estimating, identifying, locating and labeling surface faults during production. This paves the way for an extensive set of high-quality tools for dealing with a wide range of problems associated with digital image processing in composites. As a result, the ability to define methodologies and rapidly prototype prospective solutions typically minimizes the cost and time required to implement a successful system during the design phase of an image processing system.

Influence of Silicon Carbide Incorporation on Thermal and Ablation Properties of Carbon Fabric-Phenolic Resin Composites

To shield re-entry spacecraft from the extreme heat experienced during hypersonic flight through a planet's or the earth's atmosphere, thermal protection systems (TPS) were developed. This work involved the fabrication of composites using a polyacrylonitrile (PAN) based carbon fabric (Cf)-phenolic resin matrix (PR) modified with different weight percentages (wt.%) of silicon carbide (SiC), namely 0 wt.% (Cf/PR), 1wt.%, 3wt.%, and 5wt.%. The composites were prepared using the hydraulic hot press method. The manufactured composites were analyzed for their thermal conductivity and resistance to ablation using an oxyacetylene torch test. Furthermore, the ablated composites underwent X-ray diffraction (XRD), revealing a SiO2 compound layer on the ablated composite surface. The experimental results demonstrated that the Cf/PR composites modified with 3wt.% of SiC exhibited superior characteristics. The composites consist of 3wt.% Cf/PR-SiC exhibited a thermal conductivity value of 0.57 W/m K. Additionally, these composites showed a noticeable decrease in the mass ablation rate (MAR) at 0.0052 mm/sec and linear ablation rates (LAR) at 0.025061 gm/sec. This study proposed an effective way to improve the thermal and ablation characteristics of TPS materials.

Photocurable Thiol-Ene/Nanocellulose Elastomeric Composites for Bioinspired and Fluorine-Free Superhydrophobic Surfaces.

Artificially prepared superhydrophobic surfaces toward a self-cleaning "lotus effect" and anticontamination performance have become critically important in the past few years. However, most approaches to create the required topology with a hierarchical roughness comprise several manufacturing steps of varying practicality. Moreover, the desired low surface energy is in most cases achieved with fluorinated moieties that are currently criticized due to biological and environmental hazards. In this work, rapidly photocuring but weak thiol-ene resins were reinforced with cellulose nanofibrils (CNFs) to replicate lotus leaves via one-step UV nanoimprint lithography. The CNFs were surface-modified using countercation exchange of carboxyl groups and grafting of thiol and methacrylate functionalities. The formulation methodology resulted in free-flowing, shear-thinning composite resins without surfactants or dispersants. The rheological and photo-cross-linking behavior of the resins, the thermal stability, the mechanical performance, and the hydrophobicity of the cured composites were characterized. Notably, the surface modifications increased the as received fibril diameter (1.9 ± 0.6 nm) by 1.6-2.3 nm and raised the fibril-resin compatibility. The resins underwent rapid polymerization and the high thermal stability of thiol-enes was retained. The methacrylated nanofibrils (10 vol %) significantly strengthened the rubbery network, outperforming the neat thiol-ene polymer in terms of hardness (3.4×), reduced modulus (5.8×), and wear resistance (>100×). Moreover, the surface of lotus-texturized composites was superhydrophobic with a water contact angle of 155°, higher than that of the neat polymer (147°), and was self-cleaning. These CNF composite resins are compatible with fast-cure processes such as 3D printing and roll-to-roll processing, are exempt of fluorine or any other hydrophobization treatment, and are extremely wear-resistant.

The effect of different treatment protocols on shear bond strength in resin composite restoration repair

BackgroundIt was aimed to investigate the effect of sandblasting and laser surface treatment on shear bond strength in composite restoration repair in vitro.MethodsA micro-hybrid composite (Filtek Z250, 3 M-ESPE, USA) was used to prepare 120 samples. The samples were subjected to a thermal cycle test 5,000 times between 5 and 55 0C, and they were randomly divided into 12 groups (n = 10). No surface treatment was performed in Groups 1 to 4, which were designed as control groups. The surfaces of the samples in Groups 5 to 8 were sandblasted with a Cojet device, and the surfaces of the samples in Groups 9 to 12 were applied Er, Cr: YSGG laser. After the sample surfaces were divided into groups with and without acid etching, universal adhesive was applied, and the repair process was performed using Filtek Z250 or nano-filled resin composite (Filtek Ultimate, 3 M-ESPE, USA). The thermal cycle test was repeated 5,000 times between 5 and 55 0C on all repaired samples. The repair shear bond strength of the samples was measured using a universal testing device (Shimadzu IG-IS, Kyoto, Japan). The fracture types were evaluated by optical microscopy and scanning electron microscopy (SEM). Statistical analyses of the findings were evaluated by the Kruskal Wallis test and Mann Whitney U test at 0.05 significance degree.ResultsThe highest mean shear bond strength values were obtained from the samples sandblasted with CoJet, followed by Er, Cr: YSGG laser, and the control group. It was determined that there was a significant difference between the mean shear bond strength values obtained from the control group and the other surface treatment groups (p < 0.05). In general, significantly higher mean shear bond strength values were obtained when the universal adhesive was applied in total-etch mode compared to the application in self-etch mode (p < 0.05). Additionally, it was determined that higher shear bond strength values were obtained with Filtek Ultimate compared to Filtek Z250 (p < 0.05).ConclusionWithin the limitations of this study, it can be concluded that the use of universal adhesive in total-etch mode, in addition to surface treatments on the resin composite surface in the repair protocol and the use of nano-filled resin composite as repair material can increase the mean shear bond values in repair.

Construction of a prototype of the basic module of a scalable robotic system for simulation of composite surfaces for dynamic tests

The authors of the article developed a mathematical model of Stewart platform management. The angles of rotation of the servo shafts were obtained when setting various laws of motion of the mobile platform, in matrix mode. The hardware part of the prototype of the basic module of a scalable robotics system for modeling composite surfaces for dynamic tests was developed. The results of calculations of the maximum permissible load on the shafts of servos are presented. The CubeIDE settings for programming the STM32 microcontroller are given. The results of software development for the control of this prototype were obtained, namely, a library for controlling 6 servo drives under driver control was written. The problems that may arise during the above-described developments by future developers are considered, solutions to these problems are obtained. Detailed design features of this prototype are described, the control code of the servo drive is given; steps for further development of the final robotic system are considered

Scraper Point Attitude Optimization in the Scraping Process of Aviation Composite Curved Surface

Aiming at the interference problem between the tool and the surface during the contact between the blade position and the composite material during the off-line programming scraping process of aviation composite parts, the contact effect of the blade during the scraping process of the composite surface is discussed, and a rotation projection attitude optimization strategy is proposed. Firstly, by constructing the mathematical model of the contact between the scraper and the surface, the geometric properties of the scraper and its contact on the surface are analyzed. Then, the non-uniform rational B-spline (NURBS) surface is used to reconstruct the surface, and the position information of the local area of the contact point is obtained to obtain the normal direction and curvature. In order to evaluate the contact effect of the scraper, an objective function is defined to minimize the contact error between the scraper linear trajectory and its projection on the surface, thereby quantifying the contact accuracy. By comparing the position and attitude of the scraper before and after optimization, the effectiveness of the proposed optimization method is verified. The optimized scraper posture significantly improves the contact accuracy with the composite surface, better adapts to the geometric characteristics of the complex surface, and ensures the efficiency and consistency of the scraping process. The research results provide a new perspective and method for the future development of automatic scraping process, and also provide an effective solution and technical means for other industries in the application scenario of curved scraping.

Modification Of a Screen-Printed Carbon Electrode with Nanoporous Gold by Electrodeposition and Dealloying of a Gold-Copper Alloy

In this study, a three-dimensional structure of nanoporous gold (NPG) was made by selectively corroding copper (Cu) from gold-copper (Au-Cu) alloys using a two-step electrochemical method. Given its large surface area and interconnected porous network, nanoporous gold is a suitable material for the advancement of electrochemical sensors. The screen-printed carbon electrode (SPCE) modified with nanoporous gold (NPG/SPCE) was fabricated by electrodepositing a gold-copper alloy from gold ion (Au3+) and copper ion (Cu2+) solution via cyclic voltammetry (CV) by scanning from -0.3 V to -0.8 V for 80 cycles. The copper is then removed via a dealloying process in 3M HNO3 using the cyclic voltammogram (CV) method by scanning potential from 0 V to +1.0 V for 100 cycles at 100 mV/s. The morphology, elemental composition, and electrochemical active surface area (ECSA) of NPG/SPCE electrodes were characterized using FESEM, EDX, and CV analysis, respectively. The electrochemical performance of the NPG/SPCE was compared with bare SPCE in a 10 mM potassium ferrocyanide (K4FeCN6) solution using cyclic voltammetry. The morphological study using FESEM revealed that the NPG/SPCE had an average pore diameter of 53 nm. The quantification of elements using EDX shows that 84 % of the copper in the electrodeposited gold-copper alloy electrode was successfully removed by the dealloying process. The higher number of cycles during the dealloying process led to producing NPG with higher ECSA electrodes. The ECSA of NPG/SPCE is 12 times greater than that of bare or unmodified SPCE in an equivalent geometrical area. NPG/SPCE has a much better electron transfer surface than bare SPCE due to its high surface area and gold surface properties, making it a potential sensing material for biosensing applications.

Analysis of Interface Bonding Mechanism of Babbit Alloy/Steel Compound Castings with Different Surface Treatments

Tin-based Babbitt alloy/steel bimetallic castings were prepared by compound casting with different coating surface modification treatment. The defects of modified coating surface are effectively controlled, while the unmodified interface has a considerable number of micropores. In consequence, the additional composite surface modifier greatly increased the integrity of the bimetal interface and led to a significant improvement of shear strength to ~55.61 MPa, in comparison to its counterpart with no surface modifier of ~7.04 MPa. Based on extensive experimental investigation and theoretical analysis, the role of coating surface modifiers in the interfacial strengthening was revealed. Meanwhile, the diffusion behavior of the bimetal interface connection was analyzed by first-principles calculations. These results will shed new light on the understanding of the liquid–solid connection of bimetallic composites and improve defect control at the interface.

Alginate-modified graphene oxide anchored with lactoperoxidase as a novel bioactive nanocombination for colorectal cancer therapy

It is imperative to explore new biocompatible drugs with low toxicity for use in medicinal fields such as fighting tumors. Bovine lactoperoxidase (BLPO) stems from the most important enzymes in the bovine whey that provide a proper pattern for nano-formulation with nanomaterials. LPO is a suitable protein to be coated or adsorbed to alginate modified graphene oxide (GO-SA), which forms the modified GO-SA-LPO hybrid structure. This novel combination provides LPO stability with strong anticancer effects and boosts immunity response. The characterization results obtained from different techniques confirmed a successful LPO adsorption on the GO-SA composite surface. Moreover, nano-formulation of LPO with GO-SA composite exhibited a reduction in its size and overall charge. In addition, the experimental results showed greater LPO activity stability in the modified GO-SA-LPO nanocombination than free LPO after storage for 10 weeks at 4 °C. The in vitro study, a crucial step in the validation of our approach, demonstrated that the modified GO-SA-LPO nanocombination showed a potent anticancer selectivity toward colon cancer cell lines more than GO-SA composite or free form of LPO, which enhanced in a dose-dependent manner with high safety manner against normal cells. The apoptotic effect of this novel nanocombination was confirmed by the greatest variations in the expression of both well-known apoptosis genes (p53 and Bcl-2), severe changes in the cellular morphology, DNA fragmentation, and nuclear staining with fluorescence yellow and orange of the target cancer cells. Also, this superior efficacy of the modified GO-SA-LPO nanocombination was induced by suppressing some pro-inflammatory cytokines, including tumor necrosis factor-alpha (TNF-α), interleukin (IL-6), and necrosis factor-kappa B (NF-ĸB). Our observations presented that the modified nanocombination of LPO may offer a novel remedy for treating colon tumors via induced apoptosis pathway, inflammation reduction, and immune response improvement.

Research on the Mechanism of Femtosecond Laser Ablation Concave-Convex Microstructure Transformation.

The phenomenon of femtosecond laser ablation of convex structures from the bottom to the top is interesting. In this study, AZ31B magnesium alloy was used as the substrate to analyze the impact of the laser pulse energy and scanning speed on the morphology of concave-convex microstructures. Subsequently, a unified two-dimensional numerical model incorporating solid, liquid, and gas phases was established, and combined with experimental data, the mechanism and formation process of concave-convex transformation in magnesium alloy under laser ablation were revealed. The results indicate that the transition from concave to convex structures is significantly influenced by the laser scanning speed, whereas the laser pulse energy primarily affects the shape and size of the convex structures. During the ablation process, molten material is expelled and gradually accumulates on both sides of the ablation groove under the action of the recoil pressure. During cooling, the molten material at both ends of the groove merges to form protrusions under the combined effects of internal negative pressure, gravity, and Marangoni forces. Moreover, this method of femtosecond laser ablation for generating convex structures deviates from the traditional single-texture approach to concave structures, potentially broadening the application of laser composite processing surfaces.

Functional properties of expanded austenite generated on AISI 316L by plasma nitrocarburizing using different active screen materials

Abstract This study investigates the functional properties of the expanded austenite layers generated on AISI 316L austenitic stainless steel resulting from active screen plasma nitrocarburizing using different active screen materials, i.e. steel or solid carbon. Treatments were conducted at 460 °C for 5 hours in a nitrogen-hydrogen feed gas, whereas for the treatments using a steel active screen, methane was added as carbon precursor. Additionally, the bias plasma conditions applied at the samples were varied between 0 kW and 1.25 kW. Samples were characterized by complementary microstructural and compositional investigations, surface roughness and hardness measurements, pin-on-disk tribological tests as well as potentiodynamic polarization tests in H2SO4 and NaCl electrolytes. The functional properties of the case are discussed based on the contents of nitrogen and carbon in the expanded austenite and on their effective diffusion depths. The results show that the usage of a carbon screen generally produces surfaces with uniform layer thickness, high hardness, improved wear resistance and a delayed tendency to pitting corrosion independent of the bias condition applied to the samples. When applying both screen materials at non-biased condition, the general corrosion resistance is slightly reduced under the conditions used, however, the layers generated using the carbon screen have a wear rate that is 3 times lower. It can be concluded that the carbon screen represents a robust treatment variant for austenitic stainless steels to produce sufficiently thick and wear-resistant surface layers in a short treatment duration, which still have the potential to maintain the corrosion resistance in different environments.

Structural Engineering of Cationic Block Copolymer Architectures for Selective Breaching of Prokaryotic and Eukaryotic Biological Species.

Positively charged antimicrobial polymers are known to cause severe damage to biological systems, and thus synthetic strategies are urgently required to design next-generation nontoxic cationic macromolecular architectures for healthcare applications. Here, we report a structural-engineering strategy to build cationic linear and star-block copolymer nanoarchitectures having identical chemical composition, molar mass, nanoparticle size, and positive surface charge, yet they differ distinctly in their biological action in breaching prokaryotic species such as E. coli (Gram-negative bacteria) without affecting eukaryotic species like red-blood and mammalian cells. For this purpose, linear and star-block structures are built on a polycaprolactone biodegradable platform having an imidazolium positive handle. Under physiological conditions, the linear architecture exhibits toxicity indiscriminately to all biological species, whereas its star counterpart is remarkably selective in membrane breaching action toward bacteria while maintaining inertness toward eukaryotic species. Confocal microscopy analysis of HPTS fluorescent dye-loaded star-polymer nanoparticles substantiated their antimicrobial action in E. coli. Tissue-penetrable near-infrared fluorescent dye (IR-780) loaded NP aided the in vivo biodistribution analysis and ex vivo quantification of cationic species' accumulations in vital organs in mice. Azithromycin, a clinical water-insoluble macrolide, is delivered from the star platform to accomplish synergistic antimicrobial activity by the combination of bactericidal-bacteriostatic action of the polymer carrier and drug together in a single system.

Investigation on the performances of thrust ball bearing with a novel oil self-transportation biomimetic composite guiding surface

Improving the lubrication condition of oil-starved rolling bearings is a proven method to improve their reliability and service life. In this study, a composite surface texture was designed inspired by the microscopic structure of cactus spine, pitcher plant and blood clam. Superhydrophobic surface coating technology was also employed. An oil self-transportation biomimetic composite surface was developed on the guiding surface of a thrust ball bearing. Experimental results show that the biomimetic composite surface effectively drives oil for high-speed directional transport. The biomimetic composite guiding surface bearing demonstrated excellent best vibration and friction torque performance. Compared to conventional bearing, it has an overall vibration performance improvement of 37.4 %, as well as a significant reduction in friction torque of 43.3 % and wear of 72.2 %. We conclude that oil self-transportation biomimetic composite surfaces on rolling bearings can significantly improve the lubrication condition.

Influence of multi-stress factors on the growth of Chlorella pyrenoidosa and Scenedesmus abundans using response surface methodology.

This study evaluated the biofuel production potential of two algal species, Chlorella pyrenoidosa and Scenedesmus abundans, under stress conditions induced by nutrient supplementation or starvation at varying light intensities. Central composite face-centered design response surface methodology (CCFD-RSM) was employed to optimize stress conditions by varying the sodium nitrate (NaNO3), potassium dihydrogen phosphate (KH2PO4), dipotassium hydrogen phosphate (K2HPO4), cultivation time, and light intensity. The study included both C. pyrenoidosa and S. abundans, which presented increased biomass yields when subjected to nutrient starvation. Under the optimized conditions, the dry biomass yield was 98.26mg/L for C. pyrenoidosa and 110mg/L for S. abundans. Lipid yields were approximately 22.47% for C. pyrenoidosa and 29.06% for S. abundans under these optimized growth conditions. The optimized parameters for maximum biomass and lipid production were identified as C. pyrenoidosa, and the optimized conditions required 0.805g/L NaNO3, 0.052g/L K2HPO4, 0.099g/L KH2PO4, 17days of culture, and 5168.39lx of light intensity. For S. abundans, the optimal conditions were 1.065g/L NaNO3, 0.071g/L K2HPO4, 0.058g/L KH2PO4, 22days of cultivation, and 2897lx of light intensity. Overall, both C. pyrenoidosa and S. abundans have emerged as promising candidates for sustainable biodiesel production, highlighting their potential under stress conditions induced by nutrient modulation and variable light intensities.

Selenocyanate removal using combined system of TiO2- photocatalysis and Fe(III)/SiO2 adsorption {UV-TiO2/[Fe(III)/SiO2]}: Complex destruction and simultaneous selenium species adsorption

Selenocyanate (SeCN‾) species, commonly found in industrial effluents from crude oil refineries and mining operations, present substantial health risks to humans and animals. This study investigates the treatment of selenocyanate-contaminated streams using a combination of TiO2 photocatalysis and Fe(III)/SiO2 binary oxide adsorption {UV-TiO2/[Fe(III)/SiO2]}. The Fe(III)/SiO2 binary oxide was synthesized and characterized using X-ray diffraction (XRD) and Fourier Transform Infrared (FTIR) spectroscopy. XRD analysis revealed non-crystalline Fe-oxide phases, while FTIR indicated the presence of various Fe and O functional groups on the Fe(III)/SiO2 surface. Adsorption studies using Fe(III)/SiO2 showed its selenocyanate uptake capacity ∼ 2.1 mg/g, with the respective data closely aligning with the Langmuir isotherm model. This Fe(III)/SiO2 adsorption feature was successfully combined in the {UV-TiO2/[Fe(III)/SiO2]} system in which the hydroxyl radicals (●OH) generated by the UV-TiO2 facilitated the breakdown of the selenocyanate complex, while the resulting selenite and selenate were simultaneously adsorbed by the Fe(III)/SiO2 within a 240-min reaction time. A mathematical model developed using a face-centered central composite design-response surface methodology (FCD-RSM) showed significant predictive capability with an insignificant lack of fit. Optimal conditions for selenium removal were determined to be 20 mg/L selenocyanate, 1 g/L TiO2, and 1 g/L Fe(III)/SiO2, at pH 5, within a 240-min reaction time. Kinetic analysis demonstrated that selenocyanate degradation followed pseudo-first-order kinetics, while total selenium removal adhered to pseudo-second-order kinetics, confirming the proposed selenium species removal mechanism. Overall, this integrated approach offers a promising solution for effective selenocyanate remediation in industrial wastewater.

Thermal cycling and steam corrosion behavior of Yb3Al5O12‐based multilayered environmental barrier coatings for SiCf/SiC

AbstractTo alleviate thermal mismatch problem of environmental barrier coatings (EBCs) on SiC fiber‐reinforced SiC ceramic matrix composites (SiCf/SiC CMCs) surface and improve their high‐temperature durability for aircraft engines, by fully utilizing the appropriate thermal expansion coefficient, low oxygen transmittance, low thermal conductivity, and other advantages of ytterbium aluminum garnet (Yb3Al5O12), the double ceramic layered Yb3Al5O12/Yb2Si2O7 (DCL‐Yb3Al5O12) and the triple ceramic layered Yb3Al5O12/Yb2SiO5/Yb2Si2O7 (TCL‐Yb3Al5O12) EBC systems were prepared on SiCf/SiC CMCs by atmospheric plasma spraying (APS). Their phase composition and microstructures were investigated comparatively. The thermal cycling and water vapor/oxygen corrosion behavior of these coating systems were compared at 1300°C. The results showed that the thermal cycling life of the DCL‐Yb3Al5O12 and TCL‐Yb3Al5O12 EBC systems were 295 and 320 times, respectively. The failure of both the coating systems occurred between the Yb2Si2O7 layer and Si bond coat. The strength retention rate of DCL‐Yb3Al5O12 and TCL‐Yb3Al5O12 EBC systems after water vapor/oxygen corrosion for 70 h was 12.8% and 23.1%, respectively, and the fracture modes of both the systems exhibited “pseudoplastic” characteristic. TCL‐Yb3Al5O12 EBC systems with a gradient structure of more layers exhibit more excellent high‐temperature durability than DCL‐Yb3Al5O12 EBCs.

Assessing the external atmospheric input of microplastics: Two strategies based on polymer composition and aging characteristics

Microplastics (MPs) can be transported over long distances in the environment, hence, distinguishing between MPs generated locally and those introduced from external sources is necessary for regional MP pollution management. In this study, MPs pollution in the dust of Siziwang banner (Sizi), a sparsely populated area on the Mongolian Plateau, and Hohhot, a city with large populations, was observed. The high proportion of small MPs in Sizi (<25 μm), combined with the fact that most air masses reaching the area have undergone long-distance transport, supports the presence of external input through atmosphere. Based on the significantly different composition distributions and surface characteristics of the small sized MPs in Sizi and Hohhot, a composition-based Bray-Curtis similarity index (Comp-BCs) and a carbonyl index-based BCs index (CI-BCs) were established. Contributions of the external MPs input to small MPs in Sizi were estimated as 23–36 %, indicating that the role of atmospheric input on MPs pollution in sparsely populated areas should not be overlooked.

An in situ prepared fiber-based piezoresistive film for ultrasonic wave detection on nonplanar carbon fiber-reinforced composites

Owing to the flexibility and high-frequency responsiveness, nanocomposite piezoresistive sensors are suitable for Lamb wave detection on composite materials. Various types of nanocomposite films have been developed for this purpose. However, the inelasticity trait of commonly used electrodes for the nanocomposite films impedes their application on the nonplanar surface of composites. Herein, an in situ prepared piezoresistive film based on graphene and polymethyl methacrylate nanocomposite has been proposed for ultrasonic wave detection on nonplanar carbon fiber-reinforced composites. Electrospinning method is employed to fabricate piezoresistive fiber film onto carbon fiber-reinforced polymer (CFRP) composites, and the sensitivity along the thickness direction is utilized via employing the CFRP layer as one electrode. The fabricated sensitive films exhibit the capability to detect up to 150 kHz ultrasonic signals on curved surfaces. With the help of Hilbert energy spectrum, the precise damage localization on CFRP is achieved by the sensitive film array with a relative error of only 1%. This innovation provides a new in situ preparation method for ultrasonic sensitive film on nonplanar-shaped CFRP components for nondestructive evaluation task.

Oxidation and ablation resistance of (TiZrHf)C medium-entropy ceramic coating on C/C composite constructed in-situ at low temperature down to 900°C

The low-cost construction of ultra-high temperature high/medium-entropy ceramic coatings is pivotal for advancing their engineering applications. The study successfully prepared (TiZrHf)C medium-entropy ceramic coatings on C/C composite surfaces using an in-situ molten salt disproportionation reaction at temperatures as low as 900°C. The (TiZrHf)C coatings, approximately 20 μm thick, showed uniform distribution of Ti, Zr, and Hf, typical of medium-entropy ceramics. The process entails Hf reducing Zr⁴⁺ and Ti⁴⁺ to divalent states, which then disproportionate and react with carbon to form the coatings. High-temperature oxidation tests revealed larger oxide grain sizes and dense boundaries in coatings with higher Ti content, indicating superior oxidation resistance. Additionally, ablation tests demonstrated that a suitable amount of liquid-phase TiO₂ formed on the composite surface improves ablation resistance by stabilizing the oxide layer. This cost-effective, highly designable method promotes medium/high-entropy ultra-high temperature ceramics' engineering application.

Fabrication of black metal surface for high solar energy absorption by femtosecond laser hybrid technology

Metals are crucial for solar energy applications, but their highly reflective surfaces limit solar energy absorption. The difficulty in manufacturing an ideal light-absorbing structure limits the incorporation of anti-reflective characteristics in metals. In this study, a femtosecond laser method was introduced to form micro-nano structures in metals, enhancing absorption by the application of silver nanoparticles and resulting in solar absorption rates of 97.2%, 98.3%, and 98.9% for aluminum, titanium, and steel, respectively. The solar reflectance was reduced by 82.3%, 62.6%, and 79.2%, respectively, compared to bare metal. Photothermal conversion and deicing tests verified a more efficient photothermal conversion ability in the composite micro-nanostructure surface. Compared to bare metal, the structure has more than twice the solar absorption efficiency and improves the deicing efficiency by 132%. The resultant material exhibits high photothermal conversion and deicing efficiencies, enhancing its potential for solar energy applications, particularly in photothermal, photovoltaic, and thermal solar technologies.