Surface Modification Of Fibers Research Articles

Surface modification of fibres with silane for enhancing the durability of FRP composites as reinforcement for seawater sea sand concrete (SWSSC): A review

This review discusses the necessity of surface modification to effectively use fibre-reinforced polymers (FRPs) as reinforcements for seawater and sea sand concrete (SWSSC). FRPs can be a viable reinforcement material for SWSSC as an alternative to the traditional carbon steel reinforcement that will suffer unacceptably high rates of corrosion due to the very high chloride content of the SWSSC environment. FRPs exhibit mechanical properties similar to steels but suffer insignificant degradation/corrosion due to chloride. However, the fibres in certain FRPs (such as basalt FRPs and glass FRPs) suffer degradation due to attack by the alkaline environment of concrete, causing degradation in fibre-matrix interfacial strength and loss of FRPs’s overall mechanical strength and durability. Therefore, fibres used in such FRPs require suitable surface modification to ameliorate their degradation, enabling their practical use as reinforcements of SWSSC. While carbon fibre-reinforced polymers (CFRPs) demonstrate superior resistance to alkali-induced degradation, their widespread use in large-scale civil engineering is hindered by high costs. In this review, more economic alternatives, i.e., basalt fibre-reinforced polymers (BFRPs) and glass fibre-reinforced polymers (GFRPs) are critically reviewed. To enhance the durability of FRPs and mitigate alkali-induced degradation of the basalt/glass fibres, suitable surface modifications are necessary to safeguard the mechanical properties of FRPs. Underpinned by a comprehensive discussion on the necessity of surface modification of fibres for the use of FRPs in SWSSC environment, this review focuses on the potential of advanced approaches for surface modifications of the fibres, i.e., coatings of silanes, and silanes impregnated with graphene nanoplatelets (GNPs), graphene oxide (GO) and its functionalised derivatives or metal oxides (such as SiO2, ZrO2, Al2O3, TiO2 and CeO2). This review critically discusses the opportunities for suitable surface modification of basalt and glass fibres for enabling the durable use of FRPs as reinforcements for sweater sea sand concrete.

Surface Modification of Kosa Silk Fiber by Graft Copolymerization with Vinyl Benzyl Trimethylammonium Chloride (VBT) and Its Antibacterial Study

Surface Modification of Kosa Silk Fiber by Graft Copolymerization with Vinyl Benzyl Trimethylammonium Chloride (VBT) and Its Antibacterial Study

Surface modification of Cu-coated carbon fiber for improved mechanical performance of Acrylonitrile Butadiene Styrene composites using 3-Aminopropyl triethoxy silane

This study investigates the use of 3-Aminopropyl triethoxy silane as a surface modifier for Cu-coated Carbon Fibers. The modified fibers were subsequently incorporated into Acrylonitrile Butadiene Styrene matrix composites through melt blending and high-temperature compression molding. The research evaluates the effect of 3-Aminopropyl triethoxy silane on the interfacial structure and mechanical performance of these composites. Results demonstrate a substantial enhancement in the wettability and surface energy of Cu-coated Carbon Fibers, with the static contact angle reduced from 111.2° to 84.5° and surface energy increased from 44.67 mN·m−1 to 56.66 mN·m−1. These surface modifications contributed to an 82.7 % increase in tensile strength and a 76.4 % improvement in tensile modulus of the resultant composites.

Investigation of plasma treatments on surface modification and thermal behaviour of Ceiba pentandra fibres

Investigation of plasma treatments on surface modification and thermal behaviour of Ceiba pentandra fibres

Characterization of alkali treated and untreated Abutilon indicum FIBERS

The primary objective of this study is to characterize Abutilon indicum stem Fibres (AIF) obtained through the water retting method. The fundamental attributes were investigated for untreated and alkali-treated AIFs, including physical and chemical properties, thermal stability as determined by thermogravimetric analysis, functional groups as identified by Fourier transform infrared spectroscopy (FTIR), crystalline properties as determined by X-ray diffraction (XRD) analysis, surface roughness as assessed by atomic force microscopy (AFM), and surface textures as determined by scanning electron microscopy (SEM) images. Results convey that, the surface-modified fibers upon alkali treatment exhibit an increase in cellulose composition from 56.12 % to 65.43 % and a reduction in hemi-cellulose, lignin, moisture and wax content. Such a higher composition of cellulose content in the fibers influenced the surface roughness, crystalline size and crystalline index (CI) which thereby indicates the presence of Cellulose III1 and other crystallites arranged in order over the alkali-treated AIFs. Alkali treatment increased the degradation temperature and thermal stability from 1750 C to 2020 C and 302.60 C to 3400 C, respectively. From the above-mentioned test results, it is evident that the surface-modified AIFs from alkali treatment provided more desired results than the untreated counterparts.

Surface modification of carbon fibres via plasma-activated water for mitigating burnout risk from direct plasma treatment

This study presents a novel plasma jet discharge device designed to indirectly treat carbon fibre materials with plasma-activated water. This innovative method effectively mitigates issues related to carbon fibre conduction and combustion, which are common challenges encountered when directly modifying fibres using a plasma jet. Specifically, the atmospheric composition is adjusted to modulate the active particles in the liquid phase. The experimental results demonstrate that this technique significantly increases the surface wettability of carbon fibres without damaging their structure. Under the conditions of argon/oxygen cascade discharge, oxygen-containing substances generate ionomers that activate the water, which in turn introduces oxygen-containing groups (e.g., C−O, C=O, O−C=O) onto the carbon fibre surface. These groups catalyse monomer polymerisation on the material surface, which increases the wettability of the carbon fibres, as evidenced by a significant reduction in the water contact angle from 80.12° to 55.31°. This in turn improves the bonding strength with epoxy resin and slightly increases the monofilament strength. Furthermore, composites produced by this method exhibit 21% higher interlaminar shear strength than the untreated sample and an increased O/C ratio of up to 24.55%. In summary, these findings provide a valuable theoretical basis for enhancing the surface properties of carbon fibre composites through plasma–liquid interactions and open new possibilities for high-performance carbon fibre–resin matrix composites.

Antibacterial and mothproofing wool fabrics modified by M-Arg/PHMG and ZnO

The increasing focus on sustainable and eco-friendly materials has sparked a growing interest in wool as a natural fiber for sustainable fashion, thanks to its skin-friendly properties, warmth, breathability, renewability and biodegradability. The advancement of wool fabrics with durable antimicrobial and moth-resistant qualities could significantly enhance the utilization of wool in the production of high-quality textiles. This study investigates the synthesis of M−Arg and polyhexamethylene guanidine hydrochloride (PHMG) and their application in the surface modification of wool fibers, with an evaluation of the antimicrobial properties of the treated fabrics. Initially, plasma was used to pre-treat the wool fibers, followed by the adsorption of M−Arg and PHMG and ZnO in situ on the fiber’s surface. The antibacterial effectiveness against gram-positive (Staphylococcus aureus) and gram-negative (Escherichia coli) microorganisms was assessed through antibacterial testing of the M−Arg/PHMG/ZnO-Fiber (MPN-Fiber). Results showed that the MPN-Fiber exhibited a significantly higher antimicrobial rate compared to untreated wool fiber. The prepared MPN-Fiber inhibited E. coli and S. aureus by 99.64 ± 1.04 % and 96.47 ± 2.14 %, respectively. Additionally, the MPN-fiber has good washing resistance (20 times, lose only 10 %). The experimental results clearly demonstrated that the MPN-Fiber exhibited exemplary antibacterial and moth-proof properties, confirming the success of the innovative surface modification approach.

In situ growth of graphene on carbon fibers to enhance the mechanical and thermal conductivity of epoxy composites

High-strength and high-thermal-conductivity composite materials have become crucial requirements for thermal control systems in various field. Carbon fiber-reinforced polymer (CFRP) has demonstrated potential superior performance. However, the application of CFRP is limited by the chemical inertness of the carbon fiber surface and the shortness of low surface energy. Therefore, surface modification of carbon fibers is necessary. This research employs a pulse plasma discharge method, to in-situ grow graphene on the surface of carbon fibers by disrupting some polymer structures on the carbon fiber surface in a “bottom-up” approach. This method offers advantages such as rapid, simple, convenient, economical, and environmentally friendly preparation process., the modified carbon fibers used in CFRP exhibit superior mechanical and thermal conductivity properties. The flexural strength increased by 218 % to reach 109.5 MPa, and the thermal conductivity increased by 251 % to achieve 1.153 W/(m*K).

Improved interfacial properties of carbon fiber reinforced epoxy resin composite by in‐situ self‐assembled mental‐phenolic networks

AbstractThe chemical modification of carbon fiber surface often uses toxic reagents and harsh reaction conditions, while the preparation process of metal‐phenol networks (MPNs) is simple, rapid, non‐toxic and harmless, which provides a direction for alleviating environmental problems. In this study, tannic acid (TA) was coordinated with Fe3+ to form MPNs, which was coated on the surface of carbon fibers through π‐π interaction. The results indicated that oxygen functionalities on the surface of the MPN coating can facilitate better adhesion between the carbon fiber and the epoxy resin, when the molar ratio of TA to Fe3+ is 1:3 and the pH is 4, the interlaminar shear strength (ILSS) performance of the composite material reaches its optimal level. In addition, a green and non‐destructive method is provided for the surface modification of carbon fiber, which can effectively optimize the interfacial properties of carbon fiber reinforced polymer (CFRP) composites.

Supercritical carbon dioxide–activated copper/bacterial cellulose aerogels for the capture of hydrophobic organic liquids

In this study, bacterial cellulose was derived from coconut water via fermentative production of nata de coco, a common food in Southeast Asia. Bacterial cellulose offers distinct advantages over plant cellulose resources, including three-dimensional structure, high porosity, high cellulose purity, and the absence of required polluting treatments, making it an ideal candidate for the facile preparation of various functional aerogel materials. Surface modification of nata de coco-derived cellulose fibers was obtained by incorporating Cu species (approximately 15 wt%) through an aqueous reaction of Cu(CH3COO)2 with N2H4 at room temperature. The Cu-coated bacterial cellulose aerogels were fabricated via supercritical carbon dioxide drying to maintain the natural three-dimensional matrix and subsequently characterized by various techniques confirming high porosity and crystallinity and successful Cu coating onto the cellulose fiber surface. The Cu-containing aerogel showed a significantly improved adsorption uptake for n-hexane (12.6 g g−1) in comparison with pure bacterial cellulose–based aerogel (3.2 g g−1). Furthermore, notable adsorption performances of 13.6–19.9 g g−1 were found for cyclohexane, ethyl acetate, and soybean oil, indicating the high efficiency of the supercritical carbon dioxide–activated bacterial cellulose aerogel containing Cu species in the adsorption of water-insoluble liquids. Notably, applying supercritical carbon dioxide drying afforded the stable aerogel structure for reusing over several cycles with almost unchanged trapping capacity.

Rapidly synthesizing magneto-thermal adjustable high entropy alloy nanoparticles on carbon fiber surface for enhancing electromagnetic wave absorption, thermal conductivity and interface compatibility of composites

It is a significant challenge to develop a fast carbon fiber (CF) surface modification method that could generate a simple multifunctional CF surface, especially in the field of electromagnetic wave (EMW) and thermal regulation. Herein, the FeCoNiAlMn high-entropy alloy (HEA) nanoparticles modified CF (HEA-CF) was successfully prepared by microwave induced carbon thermal shock (MCTS) in a few seconds. The HEA-CF possessed magneto-thermal adjustability by controlling the elemental composition and crystal structures of HEA nanoparticles. It exhibited outstanding dielectric-magnetic loss and phonon heat transfer capability. Moreover, HEA nanoparticles and cellulose nanofibers on CF surface also formed multiscale interfacial reinforced structure. Consequently, HEA-CF/Polyamide 6 (PA6) composites demonstrated extraordinary versatility. MCTS5s-CF/PA6 exhibited the strongest absorption with minimum reflection loss value of −63.6 dB at 2.4 mm thickness. The maximum effective absorption bandwidth reached 6.67 GHz with thickness of only 1.9 mm. Compared with that of untreated-CF/PA6 composite, the thermal conductivities of MCTS4s-CF and MCTS5s-CF/PA6 composites increased by 45.2 % and 19.1 %. Simultaneously, the tensile strength of MCTS4s-CF/PA6 and MCTS5s-CF/PA6 composites increased by 19.5 % and 16.1 %. This new approach provided an effective way to realize multifunctional composites. Its low-cost, efficient and environmentally friendly process had great potential for large-scale production.

Air-microwave simultaneously induced carbon fiber surface oxidation and magnetism adjustment by CoOx nanoparticles rapid assembly for interface enhancement and electromagnetic wave absorption of its composites

It is a significant challenge to develop a fast carbon fiber (CF) surface modification method, especially for the high strength electromagnetic wave (EMW) absorption materials. Herein, magnetic CoOx nanoparticles are successfully synthesized and uniformly assembled on CF surface with high oxygen-containing groups by rapid ambient microwave carbon thermal shock (MCTS). The presence of oxygen defect sites on CF surface promotes CoOx nanoparticles nucleation. The number of oxygen defects and the types of magnetic nanoparticles on the CF surface effectively adjust the surface chemical activity and the electromagnetic properties of CF, which is conducive to improving the EMW absorption performance and interface compatibility of the CoOx nanoparticles modified CF reinforced polyamide 6 (CO@CF/PA6) composites. Compared with CO@CF-0 s/PA6, the tensile strength and modulus of CO@CF-3.5 s/PA6 composite are increased by 18.1 % and 18.6 %, respectively. It also displays a minimum reflection loss value (−59.9 dB) at a thinner thickness of 1.9 mm while the maximum effective absorption bandwidth reaches 5.02 GHz with a thickness of 1.8 mm. Its radar cross-section values exhibit less than −10 dBm2 at all tested detection angles. This rapid MCTS shows great potential for large-scale production of CF modification with low-cost, efficient and environmentally friendly process.

Surface modification of fibres using bipolar pulsed driven DBD plasma based KrCl* and XeI* exciplex sources

This work demonstrates the application of DBD plasma-based exciplex UV technology for surface modification of natural fibres. KrCl* (222 nm) and XeI* (253 nm) exciplex lamps have been developed and characterized in terms of the applied voltage, applied frequency, gas pressure, and absolute UV light intensity. The measured radiated intensities are 2.45 mW/cm2 and 1.91 mW/cm2 for 222 nm and 253 nm exciplex lamps, respectively. The change in physicochemical properties such as tensile strength, weight loss, wettability, surface morphology, and chemical composition, are evaluated using different characterization techniques ̶ like Contact Angle Goniometry, Thermogravimetric Analysis (TGA), Attenuated Total Reflectance-Fourier Transform Infrared Spectroscopy (ATR-FTIR), Field Emission Scanning Electron Microscopy (FE-SEM), and Energy Dispersive X-ray (EDX) analysis, etc. The results are compared with untreated fibres to see the effect of different doses of UV222 and UV253 on the different properties of fibres. It is inferred that the exciplex UV222 treated fibres have a higher concentration of different polar groups (− OH, − COOH, etc.). Much improvement in the dyebath ability of the natural fibre is achieved using a 222 nm exciplex light source, which reduces the dye concentration in the textile effluents and improves the dye adhesion to the fibre. It has been found that the fibre's hydrophilicity and dye bath capabilities have improved significantly.

Mechanical Properties of Ultra-High-Performance Concrete with Amorphous Alloy Fiber: Surface Modification by Silane Coupling Agent KH-550.

Amorphous alloy fiber has the advantages of high tensile strength and high corrosion resistance compared with steel fiber, but its interfacial bonding with cement matrix is poor and requires surface modification treatment. In this study, the surface modification of amorphous alloy fiber was carried out by using silane coupling agent KH-550 solution, and its effect on the mechanical properties of ultra-high-performance concrete was investigated. The results showed that the amorphous alloy fibers modified with 15% concentration silane coupling agent KH-550 solution can effectively improve the mechanical properties of the ultra-high-performance concrete, where the interfacial bond strength with the cement matrix reached 3.29 MPa and the roughness reached 3.85. The compressive strength, flexural strength, tensile strength, and peak stress of the ultra-high-performance concrete mixed with modified amorphous alloy fibers could reach up to 133.6 MPa, 25.5 MPa, 8.32 MPa, and 114.26 MPa, respectively, which were 2.9%, 6.3%, 10.9%, and 4.3% higher than those of the ultra-high-performance concrete with unmodified amorphous alloy fibers. As the surface of the fiber was modified, its properties changed and the bonding effect with the cement matrix was better, which in turn improved the mechanical properties of the ultra-high-performance concrete.

Impact of plasma-modified pretreatment on the tensile properties of carbon fiber-reinforced epoxy composites

Abstract Low-temperature jet plasma modification technology is a surface treatment method designed to enhance the surface properties of materials without causing severe thermal damage. This technique modifies surface characteristics by creating plasma and utilizing ions and reactive groups within the plasma to chemically interact with the material’s surface. In this study, surface modification of carbon fibers was carried out by using low-temperature jet mixed oxygen plasma technology at treatment speeds of 25 mm/s, 50 mm/s, 100 mm/s, and 200 mm/s. Following the modification process, carbon fiber-reinforced epoxy composites were fabricated by using a hand-lay-up technique. Subsequently, the tensile properties of the carbon fiber composites were tested to evaluate the impact of the plasma treatment on their mechanical performance. The experimental results demonstrated a significant enhancement in the tensile properties of the composites when the carbon fibers were pretreated at a rate of 50 mm/s. This enhancement was evidenced by an impressive increase of 82.38% in tensile strength and 30.96% in tensile modulus compared to untreated samples. This signifies that low-temperature plasma treatment has a beneficial effect on enhancing the surface properties of carbon fibers and improving the performance of composites. This finding provides substantial support for the extensive application of carbon fiber composites.

Enhancing the mechanical properties of CF-reinforced epoxy composites through chemically surface modification of carbon fibers via novel two-step approach by addition of epichlorohydrin

The chemical surface modification was carried out in this study to improve the interface connection between carbon fiber (CF) and epoxy matrix to study the mechanical and fracture behavior of CF-reinforced epoxy composites. Finite element analysis was carried out by using ABAQUS software to simulate the variation of the tensile strength (TS), interfacial shear strength (IFSS), and interlaminar shear strength (ILSS). The chemical surface modification was carried out by the chemical oxidation by nitric acid and subsequently, addition of monomer resin of epichlorohydrin in a solution at 80 °C. The Raman spectroscopy, Fourier transform infrared spectroscopy, and scanning electron microscopy were carried out to ensure the successful surface modification of CFs. Subsequently, surface-modified CF-reinforced epoxy composites were prepared through the hand lay-up method with the volume fraction of 20 wt.%, and curing was carried out at 80 °C for 4 h. The TS, IFSS, and ILSS values equaled 462.82 MPa, 156 MPa, and 4.1 MPa for modified CF/epoxy composites were achieved, respectively, which are improved remarkably compared to unmodified ones (380, 81, and 2.9 MPa). These improvements are attributed to the successful surface modification of CFs by epichlorohydrin. The surface modification causes the increase in wettability of CFs and the formation of mechanical interlocking and interaction between CFs and epoxy matrix was achieved through uniform and homogenous distribution of epichlorohydrin on the surface of CFs. Fractography was carried out, which indicated the sound and uniform adhesion between CF and epoxy matrix. Achieved results are consistent with simulated results.

Development, Testing, and Thermoforming of Thermoplastics Reinforced with Surface-Modified Aramid Fibers for Cover of Electronic Parts in Small Unmanned Aerial Vehicles Using 3D-Printed Molds.

This paper presents the development, characterization, and testing of PP/PE-g-MA composites with 10 and 15 wt% surface-modified aramid fibers, and aluminum-based pigment, as covers for a small drone body for collision protection. The successful fiber surface modification with SiO2 by the sol-gel method using TEOS was confirmed by FTIR, SEM, and EDS analyses. The composites were characterized by FTIR and SEM analyses and surface energy and water contact angle measurements and tested in terms of tensile, flexural, impact, and thermal properties. The materials exhibited hydrophobic character and compact and uniform morphostructures, with increased surface energy with fiber content owed to improved adhesion between modified fibers and the matrix. Compared to the control sample, composites with modified fibers showed an increase by 20% in tensile strength, and 36-52% in the modulus, and an increase by 26-33% in flexural strength and 30-47% in the modulus, with higher values at room temperature. Impact resistance of modified fiber composites showed an increase by 20-40% compared to the control sample, due to improved interaction between SiO2-modified fibers and maleic anhydride, which inhibits crack formation, allowing higher energies' absorption. The composites were vacuum-thermoformed on 3D-printed molds as a two-part cover for the body of a drone, successfully withstanding the flight test.

A Study on the Surface Oxidation Pretreatment and Nickel Plating Mechanism of Carbon Fiber.

This study explores the effects of various temperatures on the surface modification of carbon fibers, as well as the effect of differing voltages and currents on the morphology, deposition rate, and thickness of the Ni plating layers. Post-treatment characterization of the samples was conducted utilizing scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) methods, thus facilitating a discussion on the mechanism of Ni plating. The findings demonstrate that at a temperature of 500 °C, the carbon fiber surface exhibits the highest concentration of functional groups, including hydroxyl (-OH), carboxyl (-COOH), and carbonyl (-C=O), resulting in the most efficacious modification. Specifically, exceeding 500 °C leads to significant carbon fiber mass loss, compromising the reinforcement effect. Under a stable voltage of 7.5 V, the Ni-plated layer on the carbon fibers appear smooth, fine, uniform, and complete. Conversely, at a voltage of 15 V, the instantaneous high voltage induces the continuous growth of Ni2+ ions along a singular deposition point, forming a spherical Ni-plated layer. In addition, a current of 0.6 A yields a comparatively uniform and dense carbon fiber coating. Nickel-plated layers on a carbon fiber surface with different morphologies have certain innovative significance for the structural design of composite reinforcements.

Effect of wettability on the void formation during liquid infusion into fibers

AbstractLiquid composite molding (LCM) is a promising option for low‐cost manufacturing of high‐performance composites compared to traditional prepreg‐autoclave methods. Void formation may be the most significant roadblock to such adaptation of LCM. In this article, the hypothesis that higher wettability, that is, lower contact angles of liquid on solids, would lead to lower void content for LCM is tested. First, a theory that calculates the energy required to form a bubble with varying contact angles is formulated by considering interfacial energy differences of a system with and without it. To experimentally prove this hypothesis, six different carbon fiber reinforcement samples were prepared each with a different fiber surface treatment. The wettability from the surface treatments was evaluated with contact angle measurements based on capillary rise between two fiber yarns. Void formation in situ during infusion was evaluated by a series of 1D infusion experiments using the same six surface modifications. Of the six samples, the reinforcements coated with fluorinated alkane and aminosilane showed the highest wettability and lowest void content, confirming that a lower contact angle can reduce the formation of voids during the infusion process.Highlights Higher wettability was correlated with less bubble (void) formation. Theoretical model and LCM experimental confirmation. Various surface modifications of carbon fibers tested. Potential application: enhancement of properties from LCM manufactured parts.

Optimisation of nitrogen plasma exposure time for surface modification of cotton fibre

Surface modification via plasma treatment is useful in improving textile-based wound dressing functionality. This study was conducted to optimise the nitrogen plasma exposure time and its effect on the cotton surface (CS) properties at a constant nitrogen flow rate of 20 sccm for 5 to 30 min. The optimisation was done by analysing the alteration in morphology, functional group composition, crystallinity phase, electrokinetic potential, and colour of CS as subjected to nitrogen plasma. CS experienced an etching effect due to the presence of microcracks on its surface, with its electrokinetic potential becoming less negative, ranging from -5.51 to –8.05 mV. Then, the nitrogen functional group was detected on CS ranging from 2.9% to 4.5%, with its whiteness index reduced to 8.67% compared to the pristine cotton. As a result, 20 min was selected as the optimum exposure time for surface treatment. An exposure time of 30 min showed an early sign of degradation, which reduced its crystallinity index by 11.1%. Apparently, the CS is activated as exposed to the nitrogen plasma and experiences slight changes in its molecular structure without affecting its bulk properties.