Surface Mechanical Properties Research Articles

A method for determining efficiency parameters based on efficiency-quality graph in incremental sheet forming

This study reveals the mechanisms by which efficiency parameters affect surface quality, mechanical properties, and configuration offset in incremental sheet forming (ISF), focusing on surface morphology and microstructural evolution. By constructing an efficiency-quality graph, a method is developed to determine efficiency parameters that balance quality and efficiency synergistically. The results show that increasing Z and decreasing v intensify plowing and adhesion effects at the interface, degrading surface quality and enriching the presence of {001}<100> Cube and {112}<111> Copper textures, while the cross-sectional crystal orientation remains unaffected. Additionally, increasing Z enlarges grain size and reduces high-angle grain boundaries (HAGBs), amplifying micro-stress and defects, which deteriorates mechanical properties and increases configuration offset. Conversely, increasing v has minimal impact on mechanical properties but significantly increases configuration offset due to the rise in HAGBs, micro-stress, and defects. The efficiency-quality graph elucidates the complex synergistic relationship between forming efficiency and comprehensive quality of the formed parts, and the optimal efficiency parameters are identified by considering the priority order of different quality dimensions. Specifically, when prioritizing surface quality and hardness, the optimal parameters are Z=0.1mm and v=5000mm/min; when prioritizing configuration offset, the optimal parameters are Z=0.1mm and v=1000mm/min. Therefore, this study provides a comprehensive method for evaluating efficiency parameters in incremental sheet forming, emphasizing the importance of balancing efficiency with quality.

Surface Mechanical Property Prediction and Process Optimization of 18CrNiMo7-6 Carburized Steel Stator Guide Based on Radial Basis Function Neural Network and NSGA-II Algorithm

The carburizing process is a key technology that affects the mechanical properties of the surface of the hydraulic motor stator guide rail, and the related process parameters have an important influence on surface hardness, the thickness of the carburized layer, and the deformation of the guide rail. However, at present, the relationship between the carburizing process parameters and the surface mechanical properties of the target is not clear. This paper proposes a “hardness prediction and process parameter optimization” method. Firstly, a finite element model is established, with carburizing time, temperature, and carbon potential as the three input factors; the optimal Latin hypercubic experimental design and sensitivity analysis are applied. Secondly, surface hardness, carburized layer thickness, and deformation are taken as the output values, and an RBF neural network is used to construct the prediction model. The results show that the RBF neural network can be accurately used for the prediction of surface hardness, the thickness of the carburized layer, and deformation, and for the optimization of process parameters. The optimized parameters of surface hardness and the thickness of the carburized layer were increased by 4.2% and 5.1%, respectively, and the deformation amount was reduced to 0.31 mm, achieving the goal of optimal design.

Surface modification of high-speed steel (HSS) drills by plasma nitriding and cathodic cage tin deposition

Cutting tools made of high-speed steel have significant economic and technological importance. To enhance their productivity, thermochemical treatments are sought to improve both surface mechanical and tribological properties. Plasma nitriding and thin film deposition are widely employed for this purpose. In this study, modifications were made to M2 high-speed steel drills through plasma nitriding at temperatures of 400°C and 450°C. Cathodic cage TiN plasma deposition was also performed, varying the dwell time at a fixed temperature of 450°C. Characterization techniques included optical microscopy, X-ray diffraction (XRD), Vickers microhardness testing, and scanning electron microscopy (SEM). Performance tests were carried out to evaluate the behavior of the drills in relation to wear when machining AISI 1020 steel. It was observed that longer deposition times promote more uniform and thicker layers, and higher nitriding temperatures result in thicker nitride layers. An increase in hardness was noticeable in all deposition and nitriding treatments, with the nitrided samples exhibiting the highest hardness. During performance tests, the cathodic cage plasma TiN deposition demonstrated greater potential for application in HSS drills, with a treatment lasting 4 h providing the best results.

Mechanical and Corrosion Behaviour in Simulated Body Fluid of As-Fabricated 3D Porous L-PBF 316L Stainless Steel Structures for Biomedical Implants.

Laser powder bed fusion (L-PBF) is one of the most promising additive manufacturing technologies for creating customised 316L Stainless Steel (SS) implants with biomimetic characteristics, controlled porosity, and optimal structural and functional properties. However, the behaviour of as-fabricated 3D 316L SS structures without any surface finishing in environments that simulate body fluids remains largely unknown. To address this knowledge gap, the present study investigates the surface characteristics, the internal porosity, the corrosion in simulated body fluid (SBF), and the mechanical properties of as-fabricated 316L SS structures manufactured by L-PBF with rhombitruncated cuboctahedron (RTCO) unit cells with two distinct relative densities (10 and 35%). The microstructural analysis confirmed that the RTCO structure has a pure austenitic phase with a roughness of ~20 µm and a fine cellular morphology. The micro-CT revealed the presence of keyholes and a lack of fusion pores in both RTCO structures. Despite the difference in the internal porosity, the mechanical properties of both structures remain within the range of bone tissue and in line with the Gibson and Ashby model. Additionally, the as-fabricated RTCO structures demonstrated passive corrosion behaviour in the SBF solution. Thus, as-fabricated porous structures are promising biomaterials for implants due to their suitable surface roughness, mechanical properties, and corrosion resistance, facilitating bone tissue growth.

Controlled Construction of Surface Hybrid Structures of Zirconium Powder Assisted by Microdroplets and Photopolymerization Collaboration.

The controlled construction of hybrid material structures can effectively regulate the physical, chemical, and functional properties of materials. This work explores the feasibility of coupling microdroplets technology and photopolymerization methods to achieve controllable construction of hybrid structures on the surface of ultrafine zirconium (Zr) powder, and investigates the effects of different hybrid structures on the surface mechanical properties, thermal oxidation performance, and electrostatic safety of Zr powder. The photopolymerization reaction process of PMMA on the surface of Zr powder was analyzed, revealing the principle of accelerated photopolymerization reactions within microdroplets, which was experimentally validated. Furthermore, by altering the polymerization reaction conditions and with the assistance of hydrofluoric acid (HF), a mechanism for controlling the hybrid structures on the surface of Zr powder was proposed. The results demonstrated that the collaborative effect of microdroplets and photopolymerization methods efficiently controlled the content and structural characteristics of the PMMA coating on the surface of Zr powder. The further introduction of HF was found to adjust the morphology of the surface hybrid structures and significantly improve the thermal oxidation performance and electrostatic safety of the Zr powder. These findings provided insights into the surface property regulation of active energetic materials and paved the way for the controlled preparation of inorganic-organic hybrid materials.

Improved Biocompatibility in Laser-Polished Implants.

This research aims to enhance the surface quality, mechanical properties, and biocompatibility of PEEK (polyether-ether-ketone) biomimetic dental implants through laser polishing. The objective is to improve osseointegration and implant durability by reducing surface roughness, increasing hydrophilicity, and enhancing mechanical strength. The methodology involved fabricating PEEK implants via FDM and applying laser polishing. The significant findings showed a 66.7% reduction in surface roughness, Ra reduced from 2.4 µm to 0.8 µm, and a 25.3% improvement in hydrophilicity, water contact angle decreased from 87° to 65°. Mechanical tests revealed a 6.3% increase in tensile strength (96 MPa to 102 MPa) and a 50% improvement in fatigue resistance (100,000 to 150,000 cycles). The strength analysis result showed a 10% increase in stiffness storage modulus from 1400 MPa to 1500 MPa. Error analysis showed a standard deviation of ±3% across all tests. In conclusion, laser polishing significantly improves the surface, mechanical, and biological performance of PEEK implants, making it a promising approach for advancing biomimetic dental implant technology.

Amelioration of experimental autoimmune encephalomyelitis by exogenous soluble PD-L1 is associated with restraining dendritic cell maturation and CCR7-mediated migration

Dendritic cells (DCs) orchestrate both immune activation and immune tolerance in multiple sclerosis (MS). Manipulating the phenotypes and functions of DCs to boost their tolerogenic potential is an appealing strategy for treating MS and its animal model experimental autoimmune encephalomyelitis (EAE). Programmed cell death 1 (PD-1) delivers the immunoinhibitory signals by interacting with PD-1 ligand 1 (PD-L1), which plays a critical role in maintaining immune tolerance. So far, the effects of PD-1/PD-L1 signalling activation on DCs in EAE are poorly understood. Here, the administration of soluble PD-L1 (sPD-L1) protein significantly alleviated the clinical symptoms of myelin oligodendrocyte glycoprotein (MOG)-induced EAE, and inhibited the expression of cluster of differentiation (CD)86, C-C motif chemokine receptor 7 (CCR7) as well as CCR7-mediated trafficking of splenic DCs, accompanied by enhancing their phagocytosis. The impact of sPD-L1 on the surface morphology and mechanical properties of DCs was investigated at the nanoscale, using scanning electron microscope and atomic force microscope. The treatment of sPD-L1 was found to mitigate morphological maturation and biomechanical alterations, specifically in terms of adhesion and elasticity, in bone marrow-derived DCs from EAE. Taken together, our findings suggest that application of exogenous sPD-L1 has a marked suppressive effect on the maturation and migration of DCs in EAE. PD-L1 administration may be a promising therapy for EAE and for MS in the future.

Improved Synchronous Characterization Theory for Surface and Interface Mechanical Properties of Thin-Film/Substrate Systems: A Theoretical Study on Shaft-Loaded Blister Test Technique

In this paper, the previously proposed shaft-loaded blister test technique for the synchronous characterization of the surface and interface mechanical properties of a thin-film/substrate system is further studied theoretically. The large deflection problem of the steady shaft-loaded blistering thin film is reformulated by surrendering the small-rotation-angle assumption of the membrane, which was previously adopted in the out-of-plane and in-plane equilibrium and radial geometric equations. A new and more accurate analytical solution to this large deflection problem is presented and is used to improve the previously presented synchronous characterization theory. The new analytical solution is numerically compared with the previous analytical solution to confirm the superiority of the new analytical solution over the previous analytical solution. An experiment is conducted to verify the beneficial effect of the improved synchronous characterization theory on improving the characterization accuracy.

Influence of substrate temperature on plasma-enhanced chemical vapor deposition to improve the surface flashover performance of epoxy resin

Abstract Epoxy resin composites are widely used as insulating and supporting materials in high-voltage power systems due to their excellent mechanical and electrical properties. However, long-term operation under high-voltage direct current (HVDC) induces surface flashover. Plasma enhanced chemical vapor deposition (PECVD) has been shown to effectively improve the surface insulation properties of epoxy resin. However, the influence of substrate temperature on the film composition, stress, morphology, and surface flashover performance remains unclear. This study uses PECVD to treat epoxy resin, enhancing its surface flashover performance. Tetraethoxysilane (TEOS) is used as the precursor to deposit nano-scale SiOx films on the epoxy resin surface. The effects of different substrate temperatures on the surface flashover voltage, physicochemical properties, and mechanical properties of epoxy resin are characterized. The results show that the surface flashover voltage increases and then saturates with increasing substrate temperature, improving by 27.4% at 60°C compared to untreated samples. The surface roughness of epoxy resin decreases after plasma deposition, while highly oxidized silicon-containing functional groups are introduced. When the substrate temperature increases from 20°C to 60°C, the interfacial bonding strength improves by 25.9%. This study provides a simple, efficient, and controllable method to enhance the surface flashover performance of epoxy resin, promoting the application of this technology in engineering practice.&amp;#xD;

Effects of atmospheric pressure plasma treatment and its aging behaviors on interfacial strength of PI/PEEK composite film

AbstractSince the properties of surface roughness with time and the wettability pattern of polymer surfaces transformed by plasma remain unclear. In order to understand the mechanism of aging effect on film properties, this paper analyzes the aging of plasma‐treated PI films. The optimal treatment conditions were first explored by adjusting the plasma treatment power. Based on the effect of plasma treatment power on the surface physicochemical properties and mechanical properties of PI films. It was found that the content of oxygen‐containing functional groups on the surface of the film was highest at a plasma treatment power of 800 W, and the surface energy reached a maximum value of 67.71 mJ/m2. As the treatment power increases, the surface etching of the PI film increases significantly, as does the roughness. However, if the power is too high, it can cause excessive etching, resulting in peeling of the film surface. In addition, the mechanical properties of the films decreased with increasing plasma treatment power. Based on the effect of plasma treatment power on the surface physicochemical and mechanical properties of PI films, the best overall modification effect of PI films was determined when the treatment power was 800 W and the speed was 6 mm/s. And at 800 W, the peel strength of the PI/PEEK composite film reached a maximum value of 9.55 N/cm, which was 77.84% higher than that of the untreated composite film. However, plasma‐treated PI films can experience surface remodeling after being exposed to air for a period of time. In this paper, the wettability as well as the mechanical properties of the films are analyzed for different aging times. The results showed that after 30 days of plasma treatment, the O/C and N/C contents on the surface of the PI film decreased, and the wettability performance decreased by 19.45% compared with that of the recently treated film.

Temporal evolution of mechanical properties in PDMS: A comparative study of elastic modulus and relaxation time for storage in air and aqueous environment

Polydimethylsiloxane (PDMS) is a soft, biocompatible polymer extensively employed in biomedical research, notable for its tunable mechanical properties achieved through cross-linking. While many studies have assessed the mechanical properties of PDMS utilizing macroscopic and microscopic methods, these analyses are often limited to freshly prepared samples. However, the mechanical properties of PDMS can be expected to change during prolonged exposure to water or air, such as interface polymer chain loosening or surface hardening, which are critical considerations in applications like cell culture platforms or microfluidic devices. This paper presents a comprehensive 10-day investigation of the evolution of PDMS surface mechanical properties through AFM-based nano-indentation. We focused on the most commonly utilized crosslinker-to-base ratios of PDMS, 1:10 (r10) and 1:20 (r20), under conditions of air and deionized water storage. For r10 samples, a hardening process was detected, peaking at 2.12 ± 0.35 MPa within five days for those stored in air and 1.71 ± 0.16 MPa by the third day for those immersed in water. During indentation, the samples displayed multiple contact points, suggesting the formation of distinct regions with varying mechanical properties. In contrast, r20 samples exhibited better stability, with an observed elastic modulus averaging 0.62 ± 0.06 MPa for air-stored and 0.74 ± 0.06 MPa for water-stored samples. Relaxation experiments, interpreted via the General Maxwell Model featuring two distinct component responses, a relatively consistent fast response τ1 (on the order of 10−1 s), and a more variable, slower response τ2 (on the order of 10 s), throughout the study period. The identification of two distinct relaxation times suggests the involvement of two disparate material property regimes in the relaxation process, implying changes in the surface material composition at the interface with air/water. These variations in mechanical properties could significantly influence the long-term functionality of PDMS in various biomedical applications.

Spin-coating ANF based multilayer symmetric composite films for enhanced electromagnetic interference shielding and thermal management

The demand for flexible composite films with electromagnetic interference (EMI) shielding capabilities is rapidly increasing. Balancing high EMI performance with flexibility and portability has become a critical research focus in practical applications. In this study, an optimized strategy for aramid nanofibers (ANF) films was developed using spin-coating and sol–gel techniques. The resulting film features a smooth surface and excellent mechanical properties. ANF, initially an insulator, was transformed into a conductor through the in-situ polymerization of ion-doped polypyrrole (PPy). Leveraging a multilayer structural strategy, we prepared a symmetric composite film, ANF@PPy-(TA-MXene)-AgNWs-(TA-MXene)-ANF@PPy (PMA), using vacuum-assisted filtration and lamination hot pressing. This film, composed of ANF@PPy (PA) as the matrix, tannic acid (TA) modified MXene, and silver nanowires (AgNWs) as fillers, exhibited multiple shielding mechanisms as electromagnetic wave (EMW) passed through its various layers. This multilayer configuration provides significant flexibility in EMW shielding. Moreover, TA-modified MXene expands the lamellar spacing, enhancing the scattering efficiency of EMWs within the film, and serves as a medium connecting the upper and lower layers. This results in the efficient integration of the multilayer structure, synergistically improving both EMI shielding performance and mechanical properties. When the ratio of PA/MXene/AgNWs was 1:3:1, the film demonstrated optimal properties, including an EMI shielding effectiveness of 70.2 dB, thermal conductivity of 4.62 W/(m•K), and tensile strength of 50.2 MPa. Due to the exceptional EMI shielding and thermal properties of the PMA composite film, it holds great potential for applications in artificial intelligence, wearable heaters, and military equipment.

Optimizing Surface Characteristics of Stainless Steel (SUS) for Enhanced Adhesion in Heterojunction Bilayer SUS/Polyamide 66 Composites.

The increasing environmental concerns and stringent regulations targeting emissions and energy efficiency necessitate innovative material solutions that not only comply with these standards but also enhance performance and sustainability. This study investigates the potential of heterojunction bilayer composites comprising stainless steel (SUS) and polyamide 66 (PA66), aiming to improve fuel efficiency and reduce harmful emissions by achieving lightweight materials. Joining a polymer to SUS is challenging due to the differing physical and chemical properties of each material. To address this, various surface treatment techniques such as blasting, plasma, annealing, and etching were systematically studied to determine their effects on the microstructural, chemical, and mechanical properties of the SUS surface, thereby identifying mechanisms that improve adhesion. Chemical etching using HNO3/HCl and CuSO4/HCl increased surface roughness and mechanical properties, but these properties decreased after annealing. In contrast, K3Fe(CN)6/NaOH treatment increased the lap shear strength after annealing. Blasting increased surface roughness and toughness with increasing spray pressure and further enhanced these properties after annealing. Contact angle measurements indicated that the hydrophilicity of the SUS surface improved with surface treatment and further improved due to microstructure formation after annealing. This study demonstrates that customized surface treatments can significantly enhance the interfacial adhesion and mechanical properties of SUS/polymer heterojunction bilayer composites, and further research is recommended to explore the long-term stability and durability of these treatments under various environmental conditions.

Surface morphology evolution, microstructural response and mechanical property variation of Au-ion irradiated CrNbZrMoV, TiCrZrMoV, TiNbCrMoV, TiNbZrCrV and TiNbZrMoCr high-entropy alloy coatings

In this work, the CrNbZrMoV, TiCrZrMoV, TiNbCrMoV, TiNbZrCrV and TiNbZrMoCr refractory high-entropy alloy (RHEA) coatings (1.67∼2.77 μm of thickness) were prepared by magnetron sputtering. Then, 6 MeV Au-ion irradiations with 2.5 × 1015 to 1.0 × 1016 ions/cm2 fluences were performed on these coatings at 473 K, and the surface morphology, microstructure and mechanical property were investigated. The peak damage of the CrNbZrMoV, TiCrZrMoV, TiNbCrMoV, TiNbZrCrV and TiNbZrMoCr coatings under 1.0 × 1016 ions/cm2 fluence are 48, 48, 44, 48 and 48 dpa, respectively. The peak Au concentration of the CrNbZrMoV, TiCrZrMoV, TiNbCrMoV, TiNbZrCrV and TiNbZrMoCr coatings under 1.0 × 1016 ions/cm2 fluence are 4.27 × 103, 4.12 × 103, 4.13 × 103, 4.16 × 103 and 4.37 × 103 appm, respectively. The surface morphology of the CrNbZrMoV, TiCrZrMoV, TiNbZrCrV and TiNbZrMoCr coatings were smoothed obviously. For BCC TiNbCrMoV coating, irradiation caused the growth of the nanocrystalline. For amorphous coatings, the crystallization occurred in the CrNbZrMoV, TiCrZrMoV and TiNbZrMoCr coatings after 2.5 × 1015 fluence irradiation (≥12 dpa), while the TiNbZrCrV coating remain mainly amorphous structure after all irradiation. It was found that irradiation induced continuous crystallization occurred not only at the surface but also in the peak damage zone of the coating, and then grew inside the irradiated region. Apparent irradiation hardening was observed in all the coatings except the TiNbZrCrV coating. The structural stability of these coatings under the current irradiation condition was discussed. Preliminary study shows that the great irradiation tolerance of amorphous TiNbZrCrV coating may be related to the lowest electronegativity difference (Δχ = 0.121) and large atomic size difference (δ = 9.042 %) that stabilize the structure and inhibit atomic diffusion, respectively. These findings provide the guidance for the development of high irradiation tolerance materials for future nuclear energy applications with great structural stability.

Analysis of the directions of improving regular micro reliefs

The article analyzes the features of planar regular microreliefs with the shape of grooves, the axis of which lies in a plane that is parallel or coincident with the surface on which the microrelief is formed and can be described by a periodic function. It was established that the main parameter that determines the operational properties of a surface with regular microreliefs is the relative area of the microrelief. The hypothesis is put forward that the geometric shape of the grooves of the microrelief practically does not affect the operational properties of the surface. Microreliefs of groove axes that a periodic function can describe are technologically imperfect because when forming the tops of microrelief grooves, the tool must make stops to change the trajectory of movement. The complex geometry of microrelief grooves reduces the productivity of their formation, and the complexity of ensuring regularity ensures the surface's heterogeneous physical and mechanical properties. Directions for improving the forms of microreliefs are proposed, which will ensure an increase in the productivity of their formation and provide an opportunity to control the operational properties of the surface

Development of two-dimensional amyloid fibril/carboxymethyl cellulose hybrid membranes for effective adsorption of hexavalent chromium

Amyloid fibrils (AFs) are protein aggregates with highly ordered fibrillar structures and can be formed via self-assembly of proteins under appropriate conditions. Owing to the unique properties of AFs, e.g., high surface-to-volume ratio and versatile functional groups, they offer abundant binding sites for the efficient adsorption of hexavalent chromium (Cr(VI)). This study was aimed at examining the performance of two-dimensional AF-based hybrid membranes for adsorbing Cr(VI). First, AF/carboxymethyl cellulose (AF/CMC) hybrid membranes were synthesized via chemical crosslinking coupled with phase inversion, followed by investigating the synthesis mechanism using Fourier transform infrared spectroscopy. Our results revealed that the surface microstructures and mechanical properties of the hybrid membranes could be affected by the AF:CMC mass ratio of the membrane. The porosity and ζ-potential of hybrid membranes were found to be dependent on both pH value and membrane composition. Analyses of the kinetics and thermodynamic behavior of Cr(VI) adsorption on the AF/CMC hybrid membranes revealed that the initial adsorption rate and maximum adsorption capacity were determined to be ∼149.20 mg g–1 h–1 and ∼311.11 mg g–1, respectively. The Cr(VI) removal percentage of hybrid membrane with high CMC content was found to remain at >75 % after five successive adsorption-desorption cycles. Finally, the mechanism and interactions involved in the adsorption of Cr(VI) on the hybrid membrane were further investigated via thermodynamic analysis and X-ray photoelectron spectroscopy. This study provides an excellent example of harnessing AF-based membranes in water remediation, highlighting the potential of AF-based hybrid materials for wastewater treatment applications.

Evaluation of Mechanical and Elemental Properties of Bioceramic-Coated Orthodontic Brackets and Enamel Surface.

The aim is to coat orthodontic brackets with two different bioactive materials and to compare the mechanical and morphological properties of coated brackets and tooth surfaces. A total of 120 stainless steel brackets were divided equally into three groups, that is, the uncoated brackets and nanohydroxyapatite (nHA)-coated, and nanobioactive glass (nBG)-coated brackets using a spin coater machine. The brackets were bonded on the enamel surface and underwent remineralization/demineralization cycles for days 1, 7, 14, and 30. At each time interval, the bond strength of the brackets was assessed using mechanical loading. An optical and scanning electron microscope (SEM) were used for surface evaluation, and the adhesive remanent index (ARI) values were obtained and quantified. One-way analysis of variance using Tukey's test was used to compare the differences among the groups. A uniform distribution of nanoparticles occurred on the surfaces of brackets. The shear bond strength (SBS) showed no significant differences in any tested groups on days 1, 7, and 14. However, control and nBG showed a significant difference from nHA at day 30. On days 7, 14, and 30, the nHA group showed the highest SBS values among the groups. For ARI, most samples showed an adhesive nature of failure at the enamel-brackets interface. The images confirmed the presence of coated particles on brackets and remnants of adhesives after SBS. This study confirmed that the nHA- and nBG-coated brackets have a high potential for application in orthodontics regarding structural and mechanical properties.

Plasma‐Assisted Preparation and Properties of Chitosan‐Based Magnetic Hydrogels

Chitosan‐based magnetic hydrogel has become a research hotspot in the field of material science due to the driven deformation or movement under the action of magnetic field. The unique properties make it show great application potential in medicine, biosensing, environmental protection, and other fields. Herein, the chitosan‐based nanomagnetic composite hydrogels are prepared by plasma assistance. The surface morphology, infrared spectra, mechanical properties, swelling ratio, water absorption, porosity, and degradation of the prepared hydrogels are investigated. The results prove the superiority of plasma‐assisted preparation of magnetic chitosan hydrogels and provide a new method for the design of smart hydrogels.

Surface Microstructure Evolution and Mechanical Property Investigation of Inconel 718 Alloy Using Multiple Trimmings and WEDM

Surface Microstructure Evolution and Mechanical Property Investigation of Inconel 718 Alloy Using Multiple Trimmings and WEDM

Preparation and Characterization of Fluorinated Acrylate and Epoxy Co-Modified Waterborne Polyurethane.

Conventional waterborne polyurethane (WPU) has poor water resistance and poor overall performance, which limits its application in outdoor coatings. A solution to this problem is urgently needed. The introduction of fluorine-containing groups can effectively improve the water resistance of WPU. In this study, a new fluorinated chain extender (HFBMA-HPA) synthesized by free radical copolymerization and epoxy resin (E-44) were used to co-modify WPU, and five waterborne fluorinated polyurethane (WFPU) emulsions with different fluorine contents were prepared by the self-emulsification method. The effects of HFBMA-HPA content on the emulsion particle properties, coating surface properties, mechanical properties, water resistance, thermal stability, and corrosion resistance were investigated. The results showed that the WFPU coating had excellent thermal stability, corrosion resistance, and mechanical properties. As the content of HFBMA-HPA increased from 0 wt% to 14 wt%, the water resistance of the WFPU coating gradually increased, the water contact angle (WCA) increased from 73° to 98°, the water absorption decreased from 7.847% to 3.062%, and the surface energy decreased from 32.8 mN/m to 22.6 mN/m. The coatings also showed impressive performances in the adhesion and flexibility tests in extreme conditions. This study provides a waterborne fluorinated polyurethane material with excellent comprehensive performance that has potential application value in the field of outdoor waterproof and anticorrosion coatings.