Superior Surface Research Articles

Synchronous 3D Imaging of the Medial and Superior Vocal Fold Surface in an excised human Hemilarynx.

This study investigates relationships between the oscillation behavior of the medial and superior vocal fold (VF) surfaces during sustained phonation in a human cadaver hemilarynx. An experimental test stand synchronously captured the medial and superior VF surfaces of a human ex vivo hemilarynx during sustained phonation using two high-speed camera setups in 24 experimental settings. The 3D coordinates of the medial VF surface were reconstructed by triangulation of sewn-in marker points, while laser-based reconstruction was used for the superior VF surface. Correlation analysis and linear regression were used to quantify the connections of the mean and maximal vertical and lateral VF displacements and the VF velocities. Additionally, stepwise linear regression was used to analyze the impact of the measurement variables mean flow rate, adduction and elongation. Strong linear relationships between all of the tested corresponding parameter pairs of the superior and medial VF surfaces were found (p<.001). Mean and maximum vertical displacements of the medial surface were both approximately 50% of the superior surface. The mean lateral displacements for the medial surface were 12% below the superior surface but 12% higher for the maximum values. The mean and maximum VF velocities were 32% and 36% lower for the medial surface. The suggested multi-modal test stand allows efficient, comprehensive analysis of human hemilarynges and provides promising information about the interaction of the different VF areas and opens up the systematic analysis of multiple hemilarynges. In future, our results could integrate into ENT diagnostics using 3D laryngoscopy where the hidden medial VF surface dynamics may be predicted from the observable superior surface.

Interfacial stability and electronic properties of YBCO/ABO3 heterostructures: A comparative DFT study

In this study, we utilized density functional theory (DFT) to analyze the interfacial properties of YBa2Cu3O7 (YBCO) with perovskite metal oxides LaAlO3 (LAO), KTaO3 (KTO), and SrTiO3 (STO). We focused on surface energies, lattice mismatches, strain energies, and adhesion energies to gauge the stability and compatibility of these interfaces. Our findings indicate that KTO exhibits the highest surface preference due to its lowest surface energy (0.054 eV/Å 2), suggesting superior surface stability. Moreover, LAO and STO show minor lattice mismatches with YBCO, implying effective interface integration, while YBCO/KTO interfaces experience significant strain due to extensive lattice mismatches. STO is distinguished by the lowest strain energy (0.07 eV), indicating minimal energy requirement for lattice mismatch accommodation, unlike KTO, which demonstrates high strain energy (0.42 eV) and potential structural distortions. The strongest interfacial bond, as indicated by an adhesion energy of −2.16 eV, was observed at YBCO/LAO, while the weakest was found at the YBCO/KTO interface, with an adhesion energy of −0.56 eV. Additionally, charge density difference (CDD) analysis highlighted electron density redistribution at the interfaces, predominantly around interfacial oxygen atoms, indicating a mix of ionic and covalent bonding. This study provides comparative insights into the interfacial characteristics of YBCO/ABO3 heterostructures, suggesting pathways for optimizing their design and performance.

Off-Stoichiometry Thiol-Ene (OSTE) Micro Mushroom Forest: A Superhydrophobic Substrate.

Superhydrophobic surfaces have been used in various fields of engineering due to their resistance to corrosion and fouling and their ability to control fluid movement. Traditionally, superhydrophobic surfaces are fabricated via chemical methods of changing the surface energy or mechanical methods of controlling the surface topology. Many of the conventional mechanical methods use a top-to-bottom scheme to control the surface topolopy. Here, we develop a novel fabrication method of superhydrophobic substrates using a bottom-to-top scheme via polymer OSTE, which is a prototyping polymer material developed for the fabrication of microchips due to its superior photocuring ability, mechanical properties, and surface modification ability. We fabricate a superhydrophobic substrate by OSTE-OSTE micro mushroom forest via a two-step lithography process. At first, we fabricate an OSTE pillar forest as the mushroom stems; then, we fabricate the mushroom heads via backside lithography with diffused UV light. Such topology and surface properties of OSTE render these structures superhydrophobic, with water droplets reaching a contact angle of 152.9 ± 0.2°, a sliding angle of 4.1°, and a contact angle hysteresis of less than 0.5°. These characteristics indicate the promising potential of this substrate for superhydrophobic applications.

Study on the regulation of droplet motion behavior on superhydrophobic surfaces

Wettability properties of the surface is essential for controlling the dynamic sliding of droplets, thereby facilitating surface self-cleaning and drag reduction. This study makes use of chemical etching and surface modification techniques to prepare superhydrophobic surfaces with micro-nano pore structures on copper. This research examines and evaluates the chemical composition, surface morphology, and hydrophobic characteristics of superhydrophobic surfaces, also investigates the exhibited excellent superhydrophobic properties, a positive correlation observed between the concentration of the modifier solution and the surface’s hydrophobic strength. Droplets move in an accelerated fashion on superhydrophobic surfaces, and the total resistance to droplet sliding decreases as the surface hydrophobicity increases and the wall tilt angle decreases. During the motion of droplets, the fluctuation range of the receding angle is considerably greater than that of the advancing angle, thereby rendering the receding angle as the primary determinant factor for droplet movement, and as the hydrophobicity of the surface improves, the fluctuation extent of the droplet’s receding angle experiences a significant diminution. Droplet motion on superhydrophobic surfaces comprises both slipping and rolling behaviors, the increased hydrophobicity of the surface and the larger tilt angle facilitate droplet movement in a slipping mode on the surface, within the experimental parameters, the proportion of rolling distance to slipping distance varies from 35 % to 15 %. This study has revealed innovative regulatory approaches for modulating the moving behavior of liquids on microstructured surfaces, potentially enabling the development of superior functional surfaces for fluid drag reduction or droplet manipulation in the future.

Enhanced corrosion protection of steel strip through advanced Zn–Mg alloy coatings manufactured by Continuous Physical Vapor Deposition: A review

The growing global consensus on the “carbon peak and neutrality” has focused on high-strength steel, highlighting its critical role in enhancing energy efficiency, reducing emissions in the steel industry, and reducing the weight of automobiles. Traditional Electro-Galvanizing (EG) and Hot-Dip Galvanizing (HDG) technologies face challenges in meeting the surface protection demands of these applications. This limitation is evident with the development of Zn–Mg coated strip steel, which offers high corrosion resistance. Continuous Physical Vapor Deposition (CPVD) effectively addresses these issues in a sealed vacuum environment, drawing significant attention in the strip coating industry owing to its superior surface quality, diverse material options, and environmental advantages. This article reviews the latest advancements and current status of Zn–Mg alloy coatings prepared using the CPVD technology. It discusses the typical thermal evaporation process used in CPVD, traces the development history of CPVD coatings on strip steel, and examines the microstructure, corrosion resistance, and adhesion performance evolution mechanisms of Zn–Mg alloy coatings. By designing multilayer structures, adjusting the Mg composition, and implementing controllable heat treatments, the overall performance of the coatings is enhanced. This study also comprehensively analyzes the feasibility of applying multilayer, highly corrosion-resistant Zn–Mg coatings. Additionally, it identifies the main challenges in applying CPVD technology to Zn–Mg coatings on strip steel, such as the large-scale, stable, and low-cost mass production of typical processes and controlling the void content at multilayer interfaces. Finally, future research directions are anticipated, underscoring the potentially significant impact of further alloying and computer simulations in advancing steel surface treatments.

CuS hollow nanocages with rough surface to enhanced photothermal property for ultra-sensitive detection of furazolidone metabolites

Signal tracers play a key role in the lateral flow immunoassay (LFIA) for improving sensitivity and signal output capability. Photothermal signal has sparked significant excitement in designing high-performance LFIAs. Herein, CuS hollow nanocages (CuS HNCs) were synthesized for building a dual signal LFIA. CuS HNCs show excellent photothermal conversion efficiency due to their unique morphology and superior localized surface plasmon resonance (LSPR) effect. Meanwhile, the hollow-cage structure endows CuS HNCs with high light absorption and suitable colorimetric property. Furazolidone (FZD) metabolite was used as a model target in the developed LFIA to demonstrate its superior comprehensive performances brought by CuS HNCs. The limit of detection is as low as 0.099 ng mL−1 (colorimetric mode) and 0.075ng mL−1 (photothermal mode), respectively. Furthermore, standard recovery test in honey and shrimp samples was performed and the recovery rates ranged from 86.33 % to 116.71 %. This study not only introduces a new type of nanolabel characterized by an abundance of high-energy hot carriers and pronounced thermal effects, enabling the development of exceptionally sensitive immunosensor platforms but also extends applications of hollow plasmonic photothermal material in the point-of-care (POC) diagnostic field.

Optimizing Powder-to-Liquid Ratios in Lost Foam Casting Coatings: Impacts on Viscosity, Shear Thinning Behavior, Coating Weight, and Surface Morphology

This study explores the effects of the powder-to-liquid ratio on the performance characteristics of lost foam casting coatings. The investigation focuses on how variations in this ratio affect key properties, including apparent viscosity, shear thinning behavior, coating weight, and surface morphology. Through a series of controlled experiments, coatings were prepared with different powder-to-liquid ratios and assessed for their physical and application properties. The results indicate that increasing the powder-to-liquid ratio raises the apparent viscosity and modifies shear thinning behavior. Notably, ratios exceeding 2.0 result in a sharp increase in viscosity that impedes coating application. The optimal powder-to-liquid ratio was determined to be between 2.0 and 2.2, where coatings demonstrated enhanced uniformity, improved particle distribution, and superior surface morphology. Coating weight increased up to a ratio of 2.2 but decreased beyond this threshold due to excessive viscosity. Both microscopic and macroscopic analyses confirmed that a ratio of 2.0 to 2.2 strikes the best balance for coating performance. These findings underscore the importance of precise powder-to-liquid ratio control to optimize the quality of lost foam casting coatings, offering valuable insights for refining coating formulations and application techniques in industrial contexts.

Construction of thermostable and temperature-responsive emulsion gels using gelatin: A novel strategy for replacing animal fat

The growing demand from consumers for reduced levels of saturated fat in food has prompted researchers' enthusiasm to develop animal fat substitutes. However, none of the animal fat replacers exhibit similar thermal responsiveness to animal fat yet. In this study, gelatin with varying bloom numbers (B) were utilized to stabilize high internal phase emulsions (HIPEs), and thermally stable and responsive animal fat replacer were created. The emulsion gels (EGs) stabilized by gelatins of 120 B (EG120), 160 B (EG160), and 200 B (EG200) return to initial state after cooling to room temperature. During the 4-80-4 °C cycle, the storage modulus (G′) recovery rates of EG160 and EG200 were 94.79% and 93.34% respectively, demonstrating temperature response characteristics. EG160, EG200, and lard exhibited no significant difference in terms of hardness, springiness, cohesiveness and chewiness. The microstructure investigation revealed that the continuous phase of gelatin generates a dense three-dimensional network structure. 160 B and 200 B exhibited superior emulsifying ability and surface hydrophobicity, suitable molecular weight distribution and an appropriate amount of hydrogen bonds. These factors promoted the formation of a uniform and dense gel network in EGs. This work offered a temperature-responsive EGs based on gelatin, for replacing animal fat in food processing.

Chromoionophoric molecular probe infused bimodal porous polymer rostrum as solid-state ocular sensor for the selective and expeditious optical sensing of ultra-trace toxic mercury ions

This study presents a distinctive solid-state naked-eye colorimetric sensing approach by encapsulating a chromoionophoric probe onto a hybrid macro-/meso-pore polymer scaffold for fast and selective sensing of ultra-trace Hg(II). The customized structural/surface properties of the poly(VPy-co-TM) monolith are attained by specific proportions of 2-vinylpyridine (VPy), trimethylolpropane trimethacrylate (TM), and pore-tuning solvents. The interconnected porous network of poly(VPy-co-TM), inherent superior surface area and porosity, is captivating for the homogeneous/voluminous incorporation of probe molecules, i.e., 7-((4-methoxyphenyl)diazenyl)quinoline-8-ol (MPDQ), for the target-specific colorimetric detection. The structural morphology, surface topography, and phase characteristics of the bare poly(VPy-co-TM) monolith and MPDQ@poly(VPy-co-TM) sensor are examined using HR-TEM-SAED (High-Resolution Transmission Electron Microscopy - Selected Area Electron Diffraction), FE-SEM-EDAX (Field Emission Scanning Electron Microscopy - Energy Dispersive X-ray Spectroscopy), XPS (X-ray Photoelectron Spectroscopy), p-XRD (Powder X-Ray Diffraction), FT-IR (Fourier Transform Infrared Spectroscopy), UV-Vis-DRS (Ultraviolet-Visible Diffuse Reflectance Spectroscopy), and BET/BJH (Brunauer-Emmett-Teller / Barrett-Joyner-Halenda) analysis. The distinctive properties of the sensor reveal a constrained geometrical orientation of the MPDQ probe onto the long-range continuous monolithic network of meso-/-macropore template, enabling selective interaction with Hg(II) with peculiar color transfiguration from pale yellow to deep brown. The sensor demonstrates a linear spectral-color alliance in the 0–200 ppb concentration range for Hg(II), with quantification and detection limits of 0.63 and 0.19 ppb. The sensor efficacy is verified using certified contaminated water and tobacco samples, with excellent reusability, reliability, and reproducibility of ≥ 99.23 % (RSD ≤1.89 %) and ≥ 99.19 % (RSD ≤1.94 %) of Hg(II), respectively.

Green synthesis of magnetite iron oxide nanoparticles using Azadirachta indica leaf extract loaded on reduced graphene oxide and degradation of methylene blue

In the current arena, new-generation functional nanomaterials are the key players for smart solutions and applications including environmental decontamination of pollutants. Among the plethora of new-generation nanomaterials, graphene-based nanomaterials and nanocomposites are in the driving seat surpassing their counterparts due to their unique physicochemical characteristics and superior surface chemistry. The purpose of the present research was to synthesize and characterize magnetite iron oxide/reduced graphene oxide nanocomposites (FeNPs/rGO) via a green approach and test its application in the degradation of methylene blue. The modified Hummer's protocol was adopted to synthesize graphene oxide (GO) through a chemical exfoliation approach using a graphitic route. Leaf extract of Azadirachta indica was used as a green reducing agent to reduce GO into reduced graphene oxide (rGO). Then, using the green deposition approach and Azadirachta indica leaf extract, a nanocomposite comprising magnetite iron oxides and reduced graphene oxide i.e., FeNPs/rGO was synthesized. During the synthesis of functionalized FeNPs/rGO, Azadirachta indica leaf extract acted as a reducing, capping, and stabilizing agent. The final synthesized materials were characterized and analyzed using an array of techniques such as scanning electron microscopy (SEM)-energy dispersive X-ray microanalysis (EDX), Fourier transform infrared spectroscopy (FT-IR), X-ray diffraction analysis, and UV–visible spectrophotometry. The UV–visible spectrum was used to evaluate the optical characteristics and band gap. Using the FT-IR spectrum, functional groupings were identified in the synthesized graphene-based nanomaterials and nanocomposites. The morphology and elemental analysis of nanomaterials and nanocomposites synthesized via the green deposition process were investigated using SEM–EDX. The GO, rGO, FeNPs, and FeNPs/rGO showed maximum absorption at 232, 265, 395, and 405 nm, respectively. FTIR spectrum showed different functional groups (OH, COOH, C=O), C–O–C) modifying material surfaces. Based on Debye Sherrer's equation, the mean calculated particle size of all synthesized materials was < 100 nm (GO = 60–80, rGO = 90–95, FeNPs = 70–90, Fe/GO = 40–60, and Fe/rGO = 80–85 nm). Graphene-based nanomaterials displayed rough surfaces with clustered and spherical shapes and EDX analysis confirmed the presence of both iron and oxygen in all the nanocomposites. The final nanocomposites produced via the synthetic process degraded approximately 74% of methylene blue. Based on the results, it is plausible to conclude that synthesized FeNPs/rGO nanocomposites can also be used as a potential photocatalyst degrader for other different dye pollutants due to their lower band gap.

Causal association between brain structure and obstructive sleep apnea: A mendelian randomization study

ObjectivePrevious studies have reported contradictory findings regarding the relationship between obstructive sleep apnea (OSA) and abnormal brain morphology. Furthermore, the causal relationship between OSA and brain morphology has not been clearly established. The aim of this study was to utilize Mendelian randomization (MR) analysis to investigate the impact of obstructive sleep apnea (OSA) on brain morphology and determine its potential causal relationship. MethodsFirstly, the inverse-variance weighted (IVW) method was employed to assess the causal effects of OSA on cortical surface area and brain structure volume. Additionally, two additional MR methods, namely weighted median and MR-Egger, were used to supplement the results from IVW. Subsequently, a reverse MR analysis was conducted to determine the direction of causality. Furthermore, sensitivity analyses were performed including Cochrane's Q test, MR-Egger intercept test, MR-PRESSO global test, and leave-one-out analysis. ResultsThe results of the study showed that OSA patients had a tendency towards decreased cortical surface area and hippocampal volume in the precuneus region compared to individuals without OSA, while the superior temporal cortical surface area showed an increase. The results from the weighted median and MR-Egger analyses were consistent with those from the IVW analysis. Sensitivity tests confirmed the reliability of the causal estimates. ConclusionsThis study provides preliminary evidence of an association between OSA and brain structure using large-scale genome-wide association data. The results demonstrate that OSA is associated with changes in brain structure. Therefore, individuals with OSA should be vigilant about the risks of related diseases due to alterations in brain tissue.

Hybrid NiCo2O4-BiOCOOH heterostructure nanocomposite impregnated porous polymer monolith as high-performance visible light photocatalyst for the decontamination of antimicrobial pollutants

We report a first-of-its-kind preparation of a NiCo2O4-BiOCOOH heterostructure as visible light-responsive nanocomposites (NCs) for the fast decontamination of moxifloxacin drug molecules, with longer persistence and non-biodegradability nature that could promote gene-resistance bacteria in aqueous medium. Further, a reusable/recoverable photocatalyst is fabricated through the uniform decoration of NiCo2O4(15 %)-BiOCOOH(85 %), i.e., NB-15 NCs across a tailor-made poly(EGDMA) monolith (PEM) that serves as the host template for the photoactive NCs. The electron microscopy, optical spectroscopy, diffraction, and surface analysis techniques confirm the photocatalyst's superior structural morphology, surface topography, and porosity features that assist in high-performance photocatalysis. The inorganic-organic hybrid photocatalyst exhibits a narrow energy bandgap that promotes ample generation of reactive oxygen species upon visible light irradiation, as confirmed by the electrochemical and spectroscopic analysis. The BET/BJH plot for the photocatalyst reveals a large surface area of 345 m2/g, with voluminous pore distributions (2–80 nm), indicating the coexistence of mesopores-infused macroporous framework that offers better contact/equilibration of the pollutant molecules with the abundantly dispersed photoactive sites. The optimized parameters reveal ≥99.2 % drug dissipation in ≤0.33 h and drug mineralization in ≤2.0 h, using a mere 50 mg of photocatalyst irradiated with a 150 W/cm2 tungsten lamp. The synthesized photocatalyst has a simple/cost-saving procedure that can transform into scalable, cheaper, and eco-friendly products for the real-time monitoring of toxic pollutants. Besides, the photocatalyst exhibits excellent stability and reusability characteristics for efficiently decontaminating organic pollutants, thus highlighting an innovative approach for fabricating high-performance photocatalysts.

Modification of nickel foam with nickel phosphate catalyst layer via anodizing for boosting the electrocatalytic urea oxidation and hydrogen evolution reactions

Urea oxidation reaction (UOR) and hydrogen evolution reaction (HER) are the key processes for implementing urinated water electrolysis and hydrogen green production, respectively. This contribution investigates the modification of commercial nickel foam (NF) with a nickel phosphate (NiPO/NF) heterostructure layer via anodizing in phosphate solution at various potentials (5, 10 and 15 V) as a simple and efficient route to boost the urea-assisted water electrolysis and hydrogen production in alkaline medium. The morphology and composition physicochemical characterisation of the phosphate layer exhibit aggregates of crystalline nanoparticles with interstitial mesoporous and macroporous networks with a mole composition ratio of 9.42: 1.0: 8.14 for Ni: P: O respectively. The electrochemical measurements revealed the NiPO/NF anodized at 10 V exhibits a superior electroactive surface area of 255 cm2, a substantially higher urea oxidation current compared to pristine NF, achieving 20 and 500 mA/cm2 at 1.35 and 1.6 V vs. RHE respectively and retained 100 % of activity during the urea electrolysis for more than 3 h. The electrochemical impedance analysis confirmed the alkaline urea oxidation reaction proceeded via indirect (EC) and direct mechanism and the CO2 intermediates adsorption–desorption became the predominant reaction at more positive potential. The NiPO/NF anode employed in an H-shape can deliver up to ±400 mA/cm2 for UOR/HER at a bias potential of 1.85 V and 8-fold (2.0 mmol/min) much higher hydrogen production rate compared to the pristine NF anode (0.25 mmol/min). Combining commercial nickel foam modification via anodizing and alkaline urea electrolysis at ambient conditions offers a unique and innovative solution for both large-scale hydrogen green production as well as remedy of the urinated wastewater for a more sustainable future.

Morphologic evaluation of vascular foramina in dry calcaneus.

The purpose of this study is to provide reference data regarding the morphology of vascular foramina (VF) of calcaneus among the Turkish population. This study was performed using 49 dry calcanei (26 right, 23 left). The number as well as the location of VF in relation of each surface of calcaneus were evaluated. The total length (TL), the distance between the most posterior point of calcaneus and the largest foramina on the medial (LMS), lateral (LLS), superior (LSS) and inferior (LIS) surfaces were measured and foraminal indexes of the largest foramina on the medial (FI1), lateral (FI2), superior (FI3) and inferior (FI4) surfaces were calculated. The mean values of the TL, LMS, LLS, LSS, LIS were measured to be 74.83 ± 6.00mm, 41.34 ± 4.78mm, 31.18 ± 7.63mm, 49.61 ± 13.40mm, 39.25 ± 13.56mm, respectively. The mean values of the FI1, FI2, FI3 and FI4 were calculated to be 55.40 ± 6.21%, 41.73 ± 10.06%, 66.01 ± 16.82%, 52.16 ± 16.80%, respectively. The maximum numbers of VF were detected most commonly on the lateral (28.29%) and medial (26.45%) surfaces, and least commonly on the anterior (0.98%) and posterior (8.29%) surfaces. VF were observed to be most commonly located on the lateral and medial surfaces, and least commonly on the anterior and posterior surfaces. Having adequate knowledge of the morphologic and morphometric properties of the VF is important in regarding the surgical approaches to the calcaneus towards the aim of reducing the vascular damage, especially in lateral approaches for orthopedists and of using differential sign from cystic lesions for radiologists.

N-doped one-dimensional carbon framework embedded with CoSe2 nanoparticles as superior electrode for advanced sodium ion storage

Cobalt selenide (CoSe2) is acknowledged as a negative electrode material for sodium-ion batteries (SIBs) due to its high theoretical capacity. However, the significant volume change and inadequate electrochemical performance during charge and discharge processes have limited its practical use in batteries. In this investigation, a straightforward and practical electrospinning method combined with selenization reaction was utilized to fabricate CoSe2 nanoparticles enclosed in nitrogen-doped carbon nanofibers with a three-dimensional self-supporting network structure (CoSe2/N-PCNFs).The CoSe2/N-PCNFs electrode has self-supporting and high conductivity properties, as an anode material for sodium-ion batteries, the discharge capacity of the composite material can reach 450.1 mAh/g after 100 cycles at a current density of 0.2 A/g, and can still maintain a large discharge capacity of 396.9 mAh/g after 500 cycles at a high current density of 1 A/g. The outstanding electrochemical performance is mainly attributed to the superior specific surface area, controllable porous structure, and high pore volume of CoSe2/N-PCNFs Experimental and density functional theory calculations both indicate that the heterojunction interface between CoSe2 and nitrogen-doped carbon can not only promote the adsorption of Na+, but also facilitate electron transfer to significantly improve the rate capability of the material.

How to achieve nanometer flat surfaces: Pulsed electrochemical machining of bulk metallic glass

The Bulk Metallic Glass (BMG) Vitreloy 105 (Zr52.5Ti5Ni14.6Cu17.9Al10) as well as two crystalline reference materials of the same composition were machined with Pulsed Electrochemical Machining (PECM). One reference material was nano crystalline with an average grain size of 11 nm and the second one was a fine grain crystalline sample with an average grainsize of 110 nm. The goal was to achieve maximum surface quality in terms of roughness by utilizing a readily available industrial process. Samples were characterized by tactile profilometer, atomic force microscopy and electron microscopy methods. The results show superior surface quality of the amorphous samples over the reference materials with an average roughness depth as low as 1 nm. The observed dissolution mechanism of the BMG differs from the reference materials -as in contrast to the crystalline alloys that show a passive layer formation - no such surface layer other than the native oxide could be observed. The PECM procedure is found to be a promising post-processing step for BMGs with a resulting surface that can face even the most challenging surface quality requirements.

An experimental investigation of process parameters on material removal and surface roughness improvement in abrasive flow machining

There is a huge demand for mechanical components with long life cycles and superior surface finishes as a result of the Industrial Revolution. Several methods for nano-finishing complex structures, including abrasive flow machining (AFM), have been developed in response to the need for superior surface finish. In AFM, abrasion only happens in locations where flow is restricted. This property makes AFM useful in polishing the interior, inaccessible cavities and recesses of the metallic parts using a semi-liquid paste. This paper focuses on investigating the impact of process parameters on material removal, and percentage improvement in surface roughness on cylindrical brass workpieces using Taguchi L9 orthogonal array. The number of cycles, extrusion pressure, and grit size of abrasives have been selected as process parameters. The abrasive medium employed in this investigation is composed of a blend of polymer, hydrocarbon gel, and aluminium oxide abrasive particles with varying grit sizes. The minimum value of roughness after AFM has been achieved 4.25 microns, and the maximum %ΔRa has been achieved 28%. The number of cycles that have the largest percentage contribution to material removal was 83.74%. Whereas, the percentage contributions of the abrasive particle grit size and extrusion pressure are 2.03%, and 14.16%, respectively. N2P2G3 is the optimal level of process parameters used for material removal. Similarly, the number of cycles has the largest percentage contribution of 83.48% in surface roughness. Whereas extrusion pressure and grit size contribute 7.38%, and 8.88% in surface roughness. The optimal level of process parameters that have been attained in the case of surface roughness is N3P2G3.

Experimental investigation and parametric optimization of rotary ultrasonic machining of different bio-ceramic materials

Rotary ultrasonic machining (RUM) is a highly promising technique for machining bio-ceramic materials due to its ability to achieve high precision and superior surface quality. This research focuses on an experimental investigation and parametric optimization of RUM for different bio-ceramic materials, intending to optimize multiple machining responses simultaneously. The experimental setup involves utilizing a 3-axis CNC ultrasonic machine to machine three different workpieces with slot cutting. Various machining parameters, such as tool feed rate and tool rotating speed, are studied to determine their impacts. An orthogonal array design based on Taguchi optimization is used to execute the experiments effectively. Material removal rate (MRR) and surface roughness (SR) are monitored and statistically analyzed as a consequence of the responses. ANOVA demonstrates that the tool feed rate has a considerable impact on the output reactions, with material type and tool rotational speed also playing a role. For multiple response optimizations, the Taguchi-Grey method is used to achieve the best trade-off between MRR and Sr The results demonstrate that material type has the most substantial impact on surface roughness, followed by feed rate and spindle speed. In contrast, feed rate has the most significant effect on the material removal rate, followed by the material type and spindle speed. The optimal parameter settings for achieving the desired output parameter are determined. The confirmation experiments validate the effectiveness of the optimized parameters. The feed rate of 5 mm min−1, and spindle speed of 2500 rpm were discovered to be the optimal condition for achieving maximum MRR and minimum Ra. The MRR and surface roughness values were measured as 1.7266 mm3 min−1 and 1.5611 microns respectively.

New piperidinium surfactants with carbamate fragments as effective adjuvants in insecticide compositions based on imidacloprid.

Surfactants, particularly non-ionic ones, are widely used as adjuvants in pesticide formulations due to their ability to maintain pesticide effectiveness without changing solution properties, such as pH. While non-ionic surfactants are generally low-toxic, stable, and excellent dispersants with high solubilization capabilities, they may be less effective than cationic surfactants, which offer superior surface activity, transport properties, and antimicrobial action. This study investigates the efficacy of new piperidinium surfactants with carbamate fragments as adjuvants in insecticide formulations containing imidacloprid. The efficacy of these formulations is being assessed against greenhouse whitefly, a pest known to harm cultivated and ornamental flowering plants. The aggregation behavior of piperidinium surfactants containing carbamate fragments was investigated, and their wetting effect was evaluated. Synthesized surfactants have lower CMC values compared to their methylpiperidinium analogue. The effect of piperidinium surfactants on the insecticide concentration on the surface and inside tomato leaves was assessed using spectrophotometric methods. It was found that the introduction of piperidinium surfactants with carbamate fragment at a concentration of 0.1% wt. allows for decrease in lethal concentration of imidacloprid up to 10 times, thereby testifying the marked increase in the effectiveness of imidacloprid against the greenhouse whitefly insect pest (Trialeurodes vaporariorum). It was shown that the main factors responsible for the enhanced efficacy of the insecticide were the ability of the surfactant to increase the concentration of imidacloprid on the leaf surfaces and improve their penetration into the plant. The presented work employed a comprehensive approach, which significantly increases the generalizability of the results obtained and provides the ability to predict the effect and target selection of adjuvants. © 2024 Society of Chemical Industry.

Extreme roughness reduction and ultrafine quality of innovative dual function material extrusion 3D printer

PurposeThis paper aims to use hybrid manufacturing (HM) to overcome several drawbacks of material extrusion three-dimensional (3D) printers, such as low dimension ranging from 0.2 to 0.5 µm, resulting in a noticeable staircase effect and elevated surface roughness.Design/methodology/approachSubtractive manufacturing (SM) through computer numerical control milling is renowned for its precision and superior surface finish. This study integrates additive manufacturing (AM) and SM into a single material extrusion 3D printer platform, creating a HM system. Two sets of specimens, one exclusively printed and the other subjected to both printing and milling, were assessed for dimension accuracy and surface roughness.FindingsThe outcomes were promising, with postmilling accuracy reaching 99.94%. Significant reductions in surface roughness were observed at 90° (93.4% decrease from 15.598 to 1.030 µm), 45° (89% decrease from 26.727 to 2.946 µm) and the face plane (71% decrease from 12.176 to 3.535 µm).Practical implicationsThe 3D printer was custom-built based on material extrusion and modified with an additional milling tool on the same gantry. An economic evaluation based on cost-manufacturing demonstrated that constructing this dual-function 3D printer costs less than US$560 in materials, offering valuable insights for researchers looking to replicate a similar machine.Originality/valueThe modified general 3D printer platform offered an easy way to postprocessing without removing the workpiece from the bed. This mechanism can reduce the downtime of changing the machine. The proven increased dimension accuracy and reduced surface roughness value increase the value of 3D-printed specimens.