Superhydrophobic Surfaces Research Articles

Robust ZIF-8 based superhydrophobic coating with anti-icing, anti-corrosion, and substrate universality

The design of superhydrophobic materials based on zeolite imidazolate frameworks (ZIF) has attracted considerable attention due to their exceptional chemical stability, high specific surface area, and environmental friendliness. However, research in the fields of anti-corrosion and anti-icing remains in its infancy, and the mechanical stability of reported ZIF-based superhydrophobic surfaces is generally poor. In this study, we synthesized ZIF-8@PDA materials in an aqueous system and followed with stearic acid (STA) modification to achieve low surface energy, resulting in ZIF-8@PDA@STA. Subsequently, we applied a spray-coating method to sequentially construct WPU and ZIF-8@PDA@STA layer on aluminum alloy substrates, achieving a ZIF-8@PDA@STA/WPU superhydrophobic coating with exceptional mechanical stability. This coating retained its superhydrophobicity even after 5600 cm of abrasion distance. Furthermore, results from surface wettability, electrochemical and anti-icing tests demonstrated that the coated aluminum alloy exhibited excellent interfacial non-wetting, self-cleaning, anti-fouling, and significantly enhanced corrosion resistance and delayed icing properties. Additionally, the facile preparation of this coating on various substrates facilitates the large-scale application of such materials. The construction of this multifunctional ZIF-8 based superhydrophobic coating is expected to greatly expand the application of ZIF materials across diverse fields.

Torque-driven superhydrophobic cylinders swim in circles

A superhydrophobic cylinder is a circular cylinder with a boundary pattern of alternating shear-free menisci and solid portions. This article derives analytical solutions for the torque-driven Stokes flow around a superhydrophobic cylinder that is free to move, or ‘swim’, subject to the constraint that it is free of net force. The mathematical approach is a natural generalization of one used to solve for transverse shear flow over a superhydrophobic surface comprising a periodic array of no-shear slots (Crowdy 2011 Phys. Fluids 23 (doi: 10.1063/1.3605575 )). First, the torque-driven Stokes flow around a superhydrophobic cylinder with two unequal no-shear menisci and two equal solid portions is solved in detail. It is then shown how that analysis generalizes, in a natural way, to a cylinder with M no-shear menisci between M solid portions with full exposition given of the case of M = 3 equal solid portions. A further generalization to flow around a superhydrophobic cylinder with an N -fold rotationally symmetric patterning with M menisci in each 2 π / N sector is made. Torque-driven superhydrophobic cylinders with a no-shear pattern devoid of any rotational symmetry are shown to swim on circular trajectories with formulas for the radius and cylinder angular velocity on these trajectories derived here as functions of the no-shear pattern geometry. The M = 1 case of a ‘Janus’ superhydrophobic cylinder having one meniscus and one solid portion can be solved completely explicitly.

Latex-Bridged Inverse Pickering Emulsion for Durable Superhydrophobic Coatings with Dual Antibacterial Activity.

There is agreement that every colloidal structure produces its own set of unique characteristics, properties, and applications. A colloidal phenomenon of latex-bridged water in a dimethyl carbonate (DMC) Pickering emulsion stabilized by R202 hydrophobic silica was investigated for its ability to act as a superhydrophobic coating (SHC) for cellulose substrates. First, various emulsion compositions were screened for their stability and droplet size. The final composition was then cross-examined by cryogenic scanning electron microscopy and optical and fluorescent microscopy to verify the colloidal structure. The drying pattern of the coating was investigated by using labeled samples under a fluorescent microscope and by scanning electron microscopy on a paper substrate. After the final ∼3 μm of dry coating was applied, it exhibited superhydrophobicity (advancing contact angle = 155°) and full functionality after 5 min at room temperature (RT). Coated samples maintained superhydrophobicity after 20 abrasion cycles and mechanical integrity after 50 s of water immersion. The SHC-coated paper demonstrated compatibility with a standard laser printer, and the coated paper demonstrated superhydrophobicity after printing. Finally, a propolis/DMC extract was produced and then analyzed by gas chromatography-mass spectroscopy (GC-MS) and infused into the SHC (PSHC). The newly formed PSHC demonstrated its ability to act effectively against E. coli biofilm and S. aureus planktonic cells and reduce their viability by over 90% and 99.99%, respectively.

Hyperbranched Vanillin‐Based Composite Coating: Achieve Efficient Icephobicity in High Humidity and Dynamic Environments

AbstractDespite tremendous advancements in icephobic coating technology, icephobic efficacy frequently declines or completely disappears in low temperatures, high humidity, and dynamic environments. Here, a hyperbranched vanillin‐based composite coating with efficient icephobic properties (HVIC) is prepared by combining vanillin‐based phosphazene compounds with oil‐stored SiO2 through imine bonds‐ HVIC exhibits excellent hydrophobicity, with a water sliding angle of 9°. This coating's exceptional slippery performance imparts outstanding non‐adhesive, self‐cleaning characteristics, and deicing properties (τice: 8.2 kPa). It is noteworthy that HVIC performs exceptional anti‐icing and anti‐frosting in low‐temperature and high humidity environments. Compared with superhydrophobic coatings (SHC), the icing delay time of HVIC is 9.1 times that of SHC, and the frosting time is extended by roughly 300%. Most importantly, the HVIC‐treated propeller experienced two ice‐shedding events during the 200s dynamic icing test, while SHC completely lost its icephobic performance. This excellent dynamic icephobic performance can ensure the normal operation of the equipment while reducing energy consumption. The HVIC also exhibits significant UV shielding, antibacterial, flame retardant, self‐healing, and recyclability properties. The HVIC is regarded as having significant potential for application due to its easy and scalable approach.

Robust superhydrophobic copper oxide layer with high-low staggered structure on polymers for strong anti-icing and all-day de-icing

Recently, superhydrophobic materials with photothermal and electrothermal conversion functions have received much attention in solving icing problems. However, the currently emerging methods still suffer from the complexity of the preparation method, poor hydrophobicity, or poor abrasion resistance. Herein, a robust copper oxide layer with a high-low staggered structure was prepared on the polymer surface by laser-induced selective metallization (LISM), which can be used for anti-icing and all-day (daytime and night) de-icing. The high-low staggered structure of the superhydrophobic copper oxide surface gives the surface excellent hydrophobicity, light trapping capability, and high electrical resistance, resulting in the surface with superior delayed icing, photothermal de-icing, and electrothermal de-icing capabilities. The copper oxide layer has a water contact angle (CA) of up to 161.3° and a surface delayed icing time of 1374 s, which is 8.23 times longer than the conventional copper layer prepared by LISM. In addition, the surface temperatures of the copper oxide layer are 67.6 °C and 57.3 °C, respectively, under 1.0 sun irradiation or at 5 V applied voltage. Under these conditions, the copper oxide surface’s photothermal and electrothermal de-icing times are 159 and 186 s. In addition, the high-low staggered structure of the prepared superhydrophobic copper oxide surface makes the surface less susceptible to abrasion, resulting in excellent mechanical robustness of the copper oxide layer surface. The proposed method is suitable for low-cost large-scale manufacturing, which guides the preparation of copper oxide superhydrophobic materials for anti-icing and all-day de-icing, and has good application prospects.

Do Wettability Measurements Define Corrosion Inhibition of Etched Surfaces? A Study on Acid‐Etched 316L Stainless Steel

Special wetting surfaces have attracted attention owing to their potential applications in the automotive, engineering, environmental, and biomedical industries. Specifically, nature‐inspired superhydrophobic surfaces are more effective in blocking moisture, thus limiting corrosion. Hence, surface wettability analysis remains the primary method for demonstrating the corrosion mitigation characteristics of rough‐engineered surfaces. Herein, the influence of wettability measurements on the corrosion inhibition of 316L stainless steel surfaces etched in HCl: HNO3 acid is systematically investigated. Interestingly, etched hydrophobic surfaces with a contact angle of ≈125° significantly improve the corrosion resistance by 50%, resulting in suppressed corrosion rates. Furthermore, the surface chemical states of the etched 316L steel are analyzed and discussed in detail.

Robust multifunctional superhydrophobic and photocatalytic composites with all-weather self-healing ability

Superhydrophobic surfaces with rapid self-healing ability are ideal for long-life superhydrophobic materials. The micro-nano rough structure has great influence on the superhydrophobicity, and the micro-dissolution cotton fabric can realize the stable load of nanoparticles. In this regard, we prepared multifunctional fabrics with an all-weather self-healing superhydrophobic layer and photocatalytic self-cleaning properties by spraying TiN and TiO2 on micro-dissolution-treated polypyrrole/cotton fabrics. The results show that the modified fabrics maintain superhydrophobicity even in harsh environments (water contact angle (WCA) up to 160.0°, water sliding angle (WSA) as low as 3.9°), with excellent abrasion resistance and stability. Even after the fabric loses superhydrophobicity due to ion etching, the superhydrophobicity can be quickly restored by photothermal or electrothermal treatment in 13 min. At the same time, the prepared multifunctional fabrics have hydrophobic and oleophilic properties, and possess good oil-water separation efficiency (98.8 %). After being contaminated by oil, the WCA recovers from 135.0° to 160.0° via the photocatalytic property of the fabric. In addition, the fabrics exhibit excellent de-icing effects. This research provides new opportunities to extend the life of superhydrophobic textiles with all-weather self-healing properties.

A Comparative Study on the Corrosion Resistance and Long-Term Stability of Hierarchical Superhydrophobic Nickel Coatings Obtained by One-Step and Two-Step Electrodeposition Processes

A Comparative Study on the Corrosion Resistance and Long-Term Stability of Hierarchical Superhydrophobic Nickel Coatings Obtained by One-Step and Two-Step Electrodeposition Processes

Rapidly one-step fabrication of durable superhydrophobic graphene surface with high temperature resistance and self-clean

High temperature resistant and self-cleaning superhydrophobic flexible film has potential application value in lunar exploration. In this paper, a novel method of magnetic field-assisted ultrafast laser induced plasma was proposed to fabricate strongly superhydrophobic graphene on polyimide film with multi-level micro-nano structure. The longitudinal magnetic field contributed to constrain the induced plasma in the lateral direction so as to form a plasma plume with high temperature and high energy density. The multi-level micro-nano graphene structures with better ordering and superhydrophobicity were fabricated, which had a contact angle of 163.1° and a roll-off angle of 1.5°, as well as hydrophobic CC bond content of 72.82 %. The droplets can achieve obvious bouncing at different heights of 1 cm and 5 cm on surfaces at different angles of 0°, 5° and 10°. The contact angle was still greater than 160° after 25 days of aging treatment and heating at 300 °C for 40 min. The water droplets before and after the heating of the sample can push the dust off the surface, showing excellent high temperature resistance and self-cleaning performance.

Machine Learning-Based Stability Prediction and Analysis of Polypropylene Cu-MA Superhydrophobic Coating on the Aluminum Substrate

Machine Learning-Based Stability Prediction and Analysis of Polypropylene Cu-MA Superhydrophobic Coating on the Aluminum Substrate

Anti-corrosion protection of steel with superhydrophobic coatings based on nickel and zinc

Anti-corrosion protection of steel with superhydrophobic coatings based on nickel and zinc

Study of the Impact of Droplets on Superhydrophobic Surfaces

The potential applications of superhydrophobicity for self-cleaning, microfluidic systems, and so on, inspired by the “lotus leaf effect”, have recently attracted great attention from academia and industry. To date, however, neither experimental nor theoretical studies have reached the scalable application of superhydrophobic surfaces, and no simple methods have been developed to produce durable superhydrophobic surfaces. In this project, conical, cylindrical, and cube microstructures with different shapes and dimensions were prepared by 3D printing. Among these structures, the conical microstructures without further modification exhibited the best hydrophobic performance with a contact angle of 120°. However, the hydrophobic performance of the cube microstructures was significantly improved with the addition of an FAS coating to the surface, reaching 131°. This indicates that, with the help of the coating, the 3D printed materials with special features can be transformed into hydrophobic surfaces. The outcome of this project will be useful in promoting the efficient and low-cost preparation of superhydrophobic functional surfaces and their engineering applications.

High-Efficiency Condensation Heat Transfer Interfaces Based on Superwetting Copper Microgroove/Nanocone Structure.

Utilizing superhydrophobic micro/nanostructures to enhance condensation heat transfer (CHT) of copper surfaces has attracted intensive interest in recent years due to its significance in multiple industrial fields including nuclear power generation, thermal management, water harvesting, and desalination. However, superhydrophobic surfaces have instability risk caused by microcavity defect-induced vapor penetration and/or hydrophobic chemistry destruction. Here, we report a superwetting copper hierarchical microgroove/nanocone (MGNC) structure strategy that can realize high-efficiency CHT over a whole range of surface subcooling. By regulating groove width, fin width, groove depth, and nanostructure growth time, we obtain the optimal MGNC structure, where the CHT coefficient is 121% and 107% higher than that of hydrophilic flat surfaces at surface subcooling of 2 and 15 K, respectively. Such remarkable enhancement can be ascribed to the synergy of three interface effects: more nucleation sites for phase-change energy exchanging, thinner condensate films for reducing thermal resistance, and parallel microchannels for timely drainage. Compared with superhydrophobic strategies, our strategy not only can be mass-producible but also has other inherent advantages: no microcavity-induced performance failure risk as well as being free of chemistry modification, which makes the fabrication process simpler and more economic. Hierarchical micropillar/nanocone structure is also fabricated as the contrast sample for highlighting the superiority of the superwetting MGNC structure in enhancing CHT. This work not only enriches research systems of superwettability surfaces but also helps develop high-performance chips' cooling devices and explore more potential applications.

Preparation of superhydrophobic coatings with excellent durability by synergistic reinforcement of cationic starch and tannic acid

The intrinsic hydrophilicity of sustainable and environmentally friendly biobased materials like starch and its derivatives limits their potential as hydrophobic functional materials. This study presents an eco-friendly and non-toxic method to create coatings with exceptionally high hydrophobicity. Octadecyltrimethoxysilane (ODS) reacts with nano silica (SiO2) through a silane coupling reaction to form superhydrophobic SiO2. The Si-OH groups generated from ODS hydrolysis can undergo a condensation reaction with tannic acid (TA), which is rich in phenolic hydroxyl groups. This enables the hydrophobic silane to bind indirectly with cationic starch (CS), resulting in a stable superhydrophobic CS-based coating. The coating demonstrates significant hydrophobicity (contact angle >170°), excellent UV light transmittance (<4.05 %), self-cleaning properties, prolonged shelf life (over eight months), antibacterial activity, and encapsulation capability. It also shows a separation efficiency exceeding 99 % after 25 oil-water separation cycles and is easily recoverable. The study elucidates the mechanism behind the preparation process and the factors enhancing hydrophobic properties. The research findings suggest that the novel, cost-effective CS/TA/ODS/SiO2 coating offers a scalable solution for superhydrophobic applications and broadens the horizon for green starch use in hydrophobic materials.

Fluorine-free superhydrophobic surfaces by atmospheric pressure plasma deposition of silazane-based suspensions

Atmospheric plasma is used to deposit superhydrophobic fluorine-free thin films onto a substrate. In this process, a suspension of micron size silica particles in a silazane based precursor is deposited in a single step using a dielectric barrier discharge plasma jet moving above the substrate. Thanks to an optimized configuration between the suspension injection and the plasma jet, the silazane precursor can be polymerized on the substrate surface but also, on silica particles to form additional micro size particles. The experimental parameters for optimal deposition are discussed, with emphasis on those leading to the formation of this dual roughness surface caused by the arrangement of both silica particles and particles generated from the precursor plasma polymerization. The combination of these two different length scales for the roughness leads to a decreased wettability of the coated substrate and a water contact angle larger than 150°.

Durable self-cleaning superhydrophobic cotton fabrics for wearable textiles

Cotton fabric is widely used in various industrial goods due to its ability to enhance aesthetic appeal, but preserving its shine and genuine appearance presents a significant challenge. In this work, a durable self-cleaning superhydrophobic surface suitable for wearable textiles was achieved on cotton fabrics by applying a composite coating of stearic acid-modified titanium oxide (TiO2) nanoparticles and polydimethylsiloxane (PDMS) through a simple dip/spray coating technique. The fabric surface displayed an exceptional water contact angle (WCA) of 165 ± 2° and a minimal slide angle (SA) of approximately 2°, demonstrating outstanding water repellency and sliding characteristics. The surface exhibited impressive self-cleaning abilities for both dust particles and muddy water. The coated cloth maintained its exceptional superhydrophobic properties even after being subjected to 40 abrasion cycles, 30 adhesive tape peels, nearly 60 min of ultrasound treatment, and 30 washing cycles. Additionally, the as-coated cotton showed excellent chemical stability, tensile strength, flexibility, air permeability and breathability. The model trials with a baby doll have proven the high possibility of commercializing self-cleaning clothing in this research.

Anti-corrosion superhydrophobic micro-GF/micro-TiB2/nano-SiO2 based coating with braid strengthening structure fabricated by a single-step spray deposition

Superhydrophobic surfaces with self-cleaning, anti-biofouling and corrosion resistance merits are attractive for applications in major engineering fields. Generally, these surfaces possess low-surface-energy chemistry and micro- or nanoscale surface roughness. However, rough surfaces are fragile and highly susceptible to abrasion for high local pressures under mechanical load, causing loss of superhydrophobicity. In this study, we proposed a "fiber weaving/hard particles embedding-soft membrane" strategy to construct a kind of organic-inorganic composite coating by embedding micro-glass fiber (GF)/micro-TiB2/nano-SiO2 particles into the polydimethylsiloxane (PDMS)@polyurethane (PU) for fabricating robust superhydrophobic coating. The addition of micro-nano ceramic particles plays two roles including "hard" micro-skeletons to overcome vulnerable issue of "soft" organic membrane and creation of wear-resistant bearing points on the surface. Furthermore, "soft" membrane can absorb stress when subjected to external mechanical force and PU serves as an adhesive to improve interfacial bond strength. Additionally, GF intersperses in the coating, providing anchoring effect and PDMS serves as a modifier to decrease surface energy. Consequently, the proposed hybrid coating could simultaneously augment its mechanical robustness and multifunctional performance, breaking the notorious "trade-off" restriction of superhydrophobic coating. The preparation parameters and operation condition on the performance of the coating were investigated systematacially. The optimized superhydrophobic coating exhibits the highest water contact angle (WCA) of 167.3° ± 3.9°, the lowest sliding angle (SA) of 4.6° ± 1.3°, corrosion protection efficiency of 95.7 % in 3.5 wt% NaCl solution, with exceptional self-cleaning, anti-pollution, adaptability to various substrates, thermostable, anti-icing and mechanical stability properties, among the top-tier multifunctional performance. The inherent properties of micro-glass fiber, micro-TiB2 and nano-SiO2 ceramics and their highly ordered arrangement in the superhydrophobic coating are expected to provide an effective and versatile design proposal for potential applications in corrosion protection.

An analytical approach for determining contact angle hysteresis on smooth, micropillared, and micropored homogeneous surfaces

HypothesisNumerous theoretical models have been developed from various research perspectives, including free energy analysis, force balance, and contact line dynamics, to elucidate the contact angle hysteresis on solid surfaces, especially for superhydrophobic surfaces. However, these models can produce inconsistent predictions, and few of them account for contact angle hysteresis on smooth and microstructured surfaces simultaneously. TheoryFormulas for advancing and receding free energy barriers of drops on different solid surfaces were derived, and then these formulas were simplified by incorporating the geometric constraint equation of drops, leading to an establishment of analytical models. FindingsThis study presented a unified approach for deriving analytical models of contact angle hysteresis for various wetting systems, including drops on smooth homogeneous surfaces, Cassie drops on micropillared and micropored homogeneous surfaces, and Wenzel drops on micropillared homogeneous surfaces. The established models revealed a significant impact of frictional tension, and of the change in free energy during drop motion, on the free energy barriers. These models were fully derived thermodynamically without subsequent theoretical modifications and found to agree well with experimental results. Some of the models in this study were validated using other existing models, despite the models having been developed using completely different approaches.

An integrated approach for developing a durable and superhydrophobic anti-corrosion coating inspired by biomimetic starfish surface structures

Applying superhydrophobic coatings with excellent anti-corrosion, anti-fouling, self-cleaning, antibacterial, and wear-resistant properties is a promising approach to protect metal surfaces. This study presents a novel and cost-effective approach, inspired by the biomimetic structure of starfish, to develop a durable and superhydrophobic coating. Unlike traditional methods, we introduce a meticulously engineered tetrapodal ZnO@SiO2-fluorosilane composite that forms a unique hierarchical micro-nano core-shell structure, reducing surface energy and exceptional performance. The formulation combines perfluorooctyl triethoxysilane (FOTS)-modified SiO2, silicone polyester, and tetrapodal ZnO (T-ZnO) in thermoplastic polyurethane (TPU), resulting in a first-of-its-kind T-ZnO@SiO2-FOTS (ZSF) coating with superhydrophobic properties, demonstrated by a water contact angle of 160°, a sliding angle of 3°, and the lowest surface free energy of 14.50 mN/m, contributing to excellent anti-corrosion properties (corrosion rate of 1.44 × 10−6 mm/year) and a corrosion inhibition efficiency of 99.87 %. In addition, the coating exhibits remarkable mechanical durability, adhesion enhancement, and stability against harsh environmental agents, including salt spray, HCl, and NaOH. Our biomimetic approach leverages the starfish-inspired surface design and highly crosslinked interface to enhance resilience, making this coating more robust under real-world conditions. These results provide a promising pathway for the development of multifunctional coating materials suitable for various solid surfaces.

Superhydrophobic Corrosion-Resistant Coating of AZ91D Magnesium Alloy: Preparation and Performance

This research presents the development of a surface treatment for AZ91D magnesium alloy that exhibits both superhydrophobic and anticorrosive properties. Initially, a zinc-based phosphate film was deposited on the magnesium alloy surface. Subsequently, a composite coating with superhydrophobic properties was produced by surface modification using a fluorosilane-ethanol solution. The composite coating’s microstructure, chemical composition, wettability, self-cleaning, and anti-corrosion properties were evaluated using scanning electron microscopy, a contact angle measurement instrument, and an electrochemical workstation. The results demonstrated that the main components of the composite coating were P, O, Zn, F, and C. The static contact angle reached 158°, providing superior self-cleaning and acid and alkali corrosion resistance. Additionally, the charge transfer resistance and coating resistance of the composite coating were significantly higher than those of the magnesium alloy substrate, effectively preventing corrosion and preserving the surface from fouling.