In the present study, the desulphurisation process by powder injection during RH (Ruhrstahl-Heraeus) refining process was studied by establishing a kinetic model. The predicted results by the model were compared with experimental data obtained from industrial trials to verify its accuracy. The effects of the desulphuriser particle diameter, desulphuriser composition and powder injection rate on the desulphurisation process were analysed and discussed. Results show that the desulphuriser particle diameter and powder injection rate considerably affected the desulphurisation process. By decreasing the desulphuriser particle diameter and increasing the powder injection rate, the reaction area between desulphuriser particles and liquid steel considerably increased. Therefore, the desulphurisation rate and ratio increased. When the desulphuriser particle diameter decreased from 3.0 to 0.1 mm, the desulphurisation ratio increased from 44.6% to 88.4%. The ratio increased from 32.8% to 62.2% for 3.0 mm desulphuriser particles when the powder injection rate increased from 100 to 250 kg min−1. Furthermore, an increase in the desulphuriser basicity and CaO/Al2O3 ratio improved the sulphur capacity and accelerated the desulphurisation process. The desulphuriser used herein had a low sulphur partition ratio, and thus it yielded a lower desulphurisation ratio than the CaO-SiO2-Al2O3 desulphuriser.