Synergistic Electrocatalyst-Cathode Architecture for Stable Long-Term Cycling Lithium-Sulfur Batteries

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Lithium-sulfur (Li-S) batteries are a promising candidate for next-generation energy storage owing to the high theoretical capacity of sulfur (1,675 mAh g−1). However, the intrinsically low electrical conductivity of sulfur and complex multistep electrolyte-mediated redox reactions involving soluble lithium polysulfide intermediates engender critical challenges toward practical realization. Specifically, migration and diffusion of higher-order lithium polysulfides provokes continuous loss of active sulfur species, yielding premature capacity fade. Electrochemical kinetics also remain sluggish due to the insulating nature of sulfur cathodes, which require engineering designs to accelerate charge transfer.Rational morphological and compositional cathode tuning represents a compelling strategy for addressing fundamental Li-S limitations. Herein, we develop an extended cathode architecture composed of a porous carbon nanotube network decorated with homogenously dispersed nanocatalysts. Electron microscopy and spectroscopy analysis verify platinum group metals are well-incorporated both within internal channels and external surface sites of conductive carbon nanotubes. The composite framework affords multifaceted functionality arising from synergistic chemical and structural attributes of components. Nanocatalyst sites demonstrate a pronounced chemical affinity toward soluble polysulfide intermediates, effectively localizing them within cathode, minimizing diffusional losses toward the anode. This anchoring phenomenon is complemented by the inherent microporosity of the high-surface-area nanotube network, further obstructing polysulfide migration through a confinement effects. Concurrently, noble metal nanoparticles facilitate the redox conversion of trapped higher-order polysulfides into solid Li2S alleviating the precipitation of electrically insulating discharge products. The excellent electrical conductivity of CNTs ensures efficient charge transport to all incorporated sulfur active materials, further maximizing reversible utilization.As a result of complementary polysulfide confinement and electrocatalytic conversion functionalities, Li-S coin cells exhibit enhanced reversible capacities exceeding 900 mAh g−1 for over 500 cycles at 0.558 A g−1. Notably, over 500 cycles, minimal capacity decay of 0.018% per cycle and 92% retention of the initial capacity are obtained at moderate sulfur loadings highlighting the exceptional cycling stability enabled by engineered cathodes. Outstanding rate performance is also demonstrated with the delivery of 854 mAh g−1 capacity at a very high current density of 1.675 A g−1. Our rationally designed cathode architecture provides critical mechanistic insight toward addressing fundamental bottlenecks to progress Li-S technologies.