Submicrometer Range Research Articles

Size-segregated content of heavy metals and polycyclic aromatic hydrocarbons in airborne particles emitted by indoor sources

Indoor air quality is negatively affected by the emission of different combustion sources releasing airborne particles and related particle-bound toxic compounds (e.g., heavy metals and polycyclic aromatic hydrocarbons). To date, very few studies focused on the chemical characterization of the airborne particles emitted by indoor sources were carried out; moreover, no data on their size-resolved chemical compositions are available. In the present study, an experimental analysis aimed at determining the size-segregated content of heavy metals and polycyclic aromatic hydrocarbons in airborne particles (including sub-micrometric ones) emitted by widely-used indoor combustion sources (i.e., incenses, candles, mosquito-coils, and cooking activities) was carried out. To this purpose, airborne particles were collected through an electric low-pressure impactor and were post-analyzed by means of chromatography–mass spectrometry and atomic emission spectrometry techniques. Results of the analyses showed that the chemical composition of the emitted particles is not invariant to the particle size, indeed, an important contribution of sub-micrometric particle range to the total mass of chemical compounds emitted by the sources was noticed. These findings also demonstrated that significant underestimations of particle-bound compounds depositing in the lungs could occur if size-dependent compositions are not adopted.

Humidity-sensitive luminescent dye-doped polyelectrolyte films: Fabrication, characterization, and potential application as colorimetric moisture sensor

A novel type of luminescent dye-doped polyelectrolyte films, which change their light absorption and photoluminescent properties upon changing relative humidity (RH) is reported. A polyelectrolyte – poly(4-styrene sulfonic acid) (PSSA) was chosen as a matrix, while Coumarin 6 (C6) was used as a luminescent dye. The films were prepared using a dip-coating technique. Coatings with a refractive index (RI) of around 1.49 and various thicknesses in a submicrometric range were obtained by changing the withdrawal speed or concentration of the polyelectrolyte. It was found that depending on the RH, C6 in the polyelectrolyte films may exist in two equilibrium forms – monocationic and dicationic. Significant differences between these two forms upon RH level variations were observed and investigated using FT-IR and UV–Vis spectroscopic techniques. FT-IR spectroscopy confirmed the distortion of the double bond conjugation in the benzothiazole unit of the dicationic form of the dye in the dry state. The dependences of the UV–Vis absorption and luminescent properties on RH were determined. The distinct color changes of the films, ranging from faint yellow to intense pink-red, enabled the estimation of the RH level through visual inspection. Taking advantage of a straightforward preparation protocol for this newly developed material, we believe that it may be used as a humidity-sensitive coating.

Fluorescence microfluidic system for real-time monitoring of PS and PVC sub-micron microplastics under flowing conditions

Plastics, recognized for their convenience, disposability, and recyclability, have emerged as a significant ecological challenge, particularly with the prevalence of microplastics (MPs, 1 μm – 5 mm) and sub-micron MPs (100 – 1000 nm) in natural environments. While extensive research has focused on their occurrence and environmental impacts, quantification methods developed for MPs exhibit limitations when applied to sub-micron MPs due to their smaller size. This study addresses these limitations by introducing a novel monitoring system that integrates fluorescence labeling with a microfluidic device and particle tracking software, enabling automated quantification and size measurement of both spherical and fragmented MPs of size in the sub-micrometer range. Results showed that the developed system enabled fast quantification and size measurement of 500- and 1000-nm polystyrene (PS) sub-micron MP beads and fragmented PS and polyvinyl chloride (PVC) sub-micron MPs. Additionally, fluorescence labeling enabled the real-time discrimination of PS and PVC sub-micron MPs. Lastly, the microfluidic system allowed the monitoring of sub-micron MPs within a small quantity of water samples. This automated system has a high potential for swift and real-time monitoring of sub-micron MPs in the environment. By enhancing our ability to detect and quantify sub-micron MPs, this study contributes to a more comprehensive understanding of their presence and distribution in environmental systems.

Travel time after photobleaching velocimetry

In interfacial science and microfluidics, there is an increasing need for improving the ability to measure flow velocity profiles in the sub-micrometer range to better understand transport phenomena at interfaces, such as liquid–solid interfaces. Current standard methods of velocimetry typically use particles as tracers. However, seed particles can encounter issues at liquid and solid interfaces, where charge interactions between particles and surfaces can limit their ability to measure near-wall flows accurately. Furthermore, in many flows, seed particles have a different velocity from that of their surrounding fluid, which the particles are intended to represent. Several molecular tracer-based velocimeters have been developed which can bypass these issues. However, they either have limited resolution for measurement near solid surfaces, such as for slip flows, or require pre-calibration. Laser-induced fluorescence photobleaching anemometry (LIFPA) is one such technique that is noninvasive and has achieved unprecedented nanoscopic resolution for flow velocity profile measurement. However, it also requires pre-calibration, which is unavailable for unknown flows. Here, we present a novel, calibration-free technique called travel time after photobleaching (TTAP) velocimetry, which can measure flow velocity profiles and near-wall flow with high spatiotemporal resolution. Furthermore, TTAP velocimetry is compatible with LIFPA, and thus, the two systems can be coupled to satisfy LIFPA’s long-anticipated need for pre-calibration, enabling measurement of flow velocity profiles in unknown flows with salient resolution.

Relative Humidity-Dependent Phase Transitions in Submicron Respiratory Aerosols.

Respiratory viruses, such as influenza and severe acute respiratory syndrome coronavirus 2, represent a substantial public health burden and are largely transmitted through respiratory droplets and aerosols. Environmental factors such as relative humidity (RH) and temperature impact virus transmission rates, and a precise mechanistic understanding of the connection between these environmental factors and virus transmission would improve efforts to mitigate respiratory disease transmission. Previous studies on supermicrometer particles observed RH-dependent phase transitions and linked particle phase state to virus viability. Phase transitions in atmospheric aerosols are dependent on size in the submicrometer range, and actual respiratory particles are expelled over a large size range, including submicrometer aerosols that can transmit diseases over long distances. Here, we directly investigated the phase transitions of submicrometer model respiratory aerosols. A probe molecule, Nile red, was added to particle systems including multiple mucin/salt mixtures, a growth medium, and simulated lung fluid. For each system, the polarity-dependent fluorescence emission was measured following RH conditioning. Notably, the fluorescence measurements of mucin/NaCl and Dulbecco's modified Eagle's medium particles indicated that liquid-liquid phase separation (LLPS) also occurs in submicron particles, suggesting that LLPS can also impact the viability of viruses in submicron particles and thus affect aerosol virus transmission. Furthermore, the utility of fluorescence-based measurements to study submicrometer respiratory particle physicochemical properties in situ is demonstrated.

In vivo real-time positron emission particle tracking (PEPT) and single particle PET

Positron emission particle tracking (PEPT) enables 3D localization and tracking of single positron-emitting radiolabelled particles with high spatiotemporal resolution. The translation of PEPT to the biomedical imaging field has been limited due to the lack of methods to radiolabel biocompatible particles with sufficient specific activity and protocols to isolate a single particle in the sub-micrometre size range, below the threshold for capillary embolization. Here we report two key developments: the synthesis and 68Ga-radiolabelling of homogeneous silica particles of 950 nm diameter with unprecedented specific activities (2.1 ± 1.4 kBq per particle), and the isolation and manipulation of a single particle. We have combined these developments to perform in vivo PEPT and dynamic positron emission tomography (PET) imaging of a single radiolabelled sub-micrometre size particle using a pre-clinical positron emission tomography/computed tomography scanner. This work opens possibilities for quantitative assessment of haemodynamics in vivo in real time, at the whole-body level using minimal amounts of injected radioactive dose and material.

Phase Retrieval Algorithm for Surface Topography Measurement Using Multi-Wavelength Scattering Spectroscopy

We are currently developing a high-precision and wide-range in-process surface topography measurement system using the laser inverse scattering method. In the laser inverse scattering method, a monochromatic plane wave is illuminated perpendicular to the target surface and the surface topography is measured by retrieving the phase distribution of the reflected light. However, the dynamic range of this method is limited to the sub-micrometer range because of phase wrapping during phase retrieval. In this paper, we propose a laser inverse scattering method using a multi-wavelength light source based on the fact that the phase of light is inversely proportional to the wavelength with the propagation distance as a coefficient. We also constructed a surface profilometer based on the proposed method and measured the profile of a single rectangular groove with a width of 50 µm and a depth of 2 µm. The dimensions of the measured profiles agree well with the nominal dimensions of the rectangular groove.

Colloidal spherical stibnite particles via high-temperature metallo-organic synthesis.

Antimony trisulfide (Sb2S3) is an emerging semiconductor with a high absorption coefficient and a bandgap in the visible range. This makes it a promising material for various electronic and optoelectronic applications. However, one of the main challenges is still the synthesis of the material, as it is usually obtained either as a nanomaterial in its amorphous form with inferior optical properties or in crystalline rod-like structures in the micrometer or sub-micrometer range, which leads to application-related difficulties such as clogging in inkjet printing or spraying processes or highly porous layers in film applications. In this study, a one-pot synthesis of highly crystalline, spherical Sb2S3 sub-micron particles is presented. The particles are growing encapsulated in a removable, wax-like matrix that is formed together with an intermediate from the precursors SbCl3 and l-cysteine. Both substances are insoluble in the reaction mixture but well-dispersable in the solvent 1-octadecene (ODE). The intermediate forms a complex crosslinked architecture whose basic building block consists of an Sb atom attached to three cysteine molecules via Sb-S bonds. Embedded in the matrix consisting of excess cysteine, ODE, and chlorine, the intermediate decomposes into amorphous Sb2S3 particles that crystallize as the reaction proceeds at 240 °C. The final particles are highly crystalline, spherical, and in the sub-micron range (420 ± 100 nm), making them ideal for further processing. The encapsulation method could not only provide a way to extend the size range of colloidal particles, but in the case of Sb2S3, this method circumvents the risk of carbonization of ligands or insufficient crystallization during the annealing of amorphous material.

The effect of tooling design and properties of materials on fracture and deformation through equal channel angular pressing technique

The submicrometer range of grain sizes was reached for AA5083 by using equal channel angular pressing at room temperature. While the submicrometer grains of AA5083 were stable up to annealing temperatures of 300 °C, the stability of these grains was only moderately maintained up to annealing temperatures of about 200 °C. Tensile tests conducted after one pass of equal channel angular pressing—that is, strain introduction of roughly one—showed a significant increase in the 0.2% proof stress and ultimate tensile stress values for each alloy. Concurrent with this improvement, the elongations to failure decreased. The analysis shows that the square root of the magnesium content in each alloy corresponds with the magnitudes of these stresses. In samples that were cold rolled, comparable values of proof stresses and ultimate tensile stress were obtained at equivalent strains. However, because of the induction of a very small grain size, elongations to failure were higher after applying equal channel angular pressing to similar strains greater than one. The effects of material constitutive behaviour, tool design, and friction conditions on metal flow, stress fields, and the tendency for tensile fracture during the equal channel angular pressing process were studied using a finite element modelling technique. A degree of non-uniform flow was noted that extended past the head and tail of the extrusion when materials were subjected to equal channel angular pressing with varying constitutive behaviours or when utilising tooling with a radiused front leg. It is anticipated that tool design and material qualities will have a considerable effect on tensile stresses and, in turn, the development of tensile damage during equal channel angular pressing.

A novel method for preparing ultrafine molybdenum‑rhenium alloy powders

To address the issues of large particle size and poor particle size uniformity in the traditional two-step hydrogen reduction method for preparing molybdenum‑rhenium alloy powders, this study innovatively employed glucose as the carbon source and successfully prepared ultrafine molybdenum‑rhenium alloy powders through wet-wet mixing, evaporative crystallization, calcination, carbothermal pre-reduction, and hydrogen deep reduction steps. The results demonstrate that when the C/(Mo + Re) molar ratio is 0.7, the powders synthesized through carbon‑hydrogen synergistic reduction exhibit a spherical shape, with particle sizes distributed in the sub-micrometer range and an average particle size of 173 nm. The phase composition of the reduction powders consists predominantly of molybdenum, rhenium and χ phases, with a uniform distribution of alloy elements. In contrast, the powders synthesized using the traditional two-step hydrogen reduction method exhibit irregular, porous and loosely-packed structures, with particle sizes in tens of microns range and slightly larger than those of the precursor. This method is highly suitable for preparing high-purity, ultrafine, and highly homogeneous binary alloy powders, like MoRe, MoW, WRe, ect.

The role of chitosan in enhancing the solubility and antibacterial activity of emodin against drug-resistant bacteria

Similar to most anthraquinone compounds, the pharmacological properties of emodin are limited because of its low water solubility. In this study, the formulation of chitosan and emodin (EMD/CS) was prepared by a bottom-up method with precipitation and sonication steps in order to enhance the solubility of emodin. Thanks to the interactions of oxygen-and nitrogen-containing groups in chitosan with emodin molecules, the solubility of emodin in the formulation was remarkably increased to 0.5 mg/mL. The EMD/CS particles were well dispersed and distributed in a range of sub-micrometer with an average particle size of 342 nm. The EMD/CS formulation exhibited synergic antibacterial activity of emodin and chitosan, against drug-resistant bacterial strains, namely Methicillin-resistant Staphylococcus aureus (MRSA) and Escherichia coli O157:H7 (E. coli O157:H7). When the compositions of emodin and chitosan increased, the antibacterial effectiveness of the EMD/CS formulation increased. The EMD/CS formulation with compositions of 0.5 mg/mL of emodin and 9.0 mg/mL of chitosan could significantly inhibit the proliferation of E. coli O157:H7. Meanwhile, the EMD/CS formulation with a lower concentration of emodin (0.4 mg/mL) and chitosan (7.2 mg/mL) could cause an extermination effect on MRSA. The enhanced solubility of EMD/CS formulation suggests that this formulation can be a potential candidate for the treatment of infectious diseases caused by drug-resistant bacterial pathogens.

Overview: Using Severe Plastic Deformation in the Processing of Superplastic Materials

In tensile testing, polycrystalline materials generally fail at relatively low total elongations but under some limited conditions it is possible to achieve exceptionally high elongations of up to and exceeding 400%. This superplastic condition is important scientifically but also it has important uses through the industrial development of superplastic forming operations. This overview traces the historical development of this superplastic effect and it provides a summary of the main characteristics of the superplastic flow process. Conventional thermomechanical processing is not able to produce exceptionally small grain sizes within the submicrometer or nanometer range but this limitation was effectively overcome through processing using severe plastic deformation (SPD). The advantages of SPD processing are discussed and examples are presented. Finally it is demonstrated that the experimental data may be easily and effectively displayed through the construction of deformation mechanism maps based on combinations of stress, grain size and temperature.

The size distribution of SARS-CoV-2 genetic material in airborne particles sampled in hospital and home care environments occupied by COVID-19 positive subjects

Characterizing the size distribution of airborne particles carrying SARS-CoV-2 virus is essential for understanding and predicting airborne transmission and spreading of COVID-19 disease in hospitals as well as public and home indoor settings. Nonetheless, few data are currently available on virus-laden particle size distribution. Thus, the aim of this study is reporting the total concentrations and size distributions of SARS-CoV-2- genetic material in airborne particles sampled in hospital and home environments. A nanoMOUDI R122 cascade impactor (TSI, USA) was used to collect size-segregated aerosol down to the sub-micron range in home and in three different hospital environments in presence of infected patients in order to provide the concentration of airborne SARS-CoV-2 genetic material for each particle size range at different sampling locations. Providing one of the largest datasets of detailed size-fractionated airborne SARS-CoV-2 RNA to date, we found that 45.2 % of the total sub- and super-micrometric fractions were positive for SARS-CoV-2 with its genetic material being present in 17.7 % of sub-micrometric (0.18–1 μm) and 81.9 % of super-micrometric (>1 μm) fractions. The highest concentration of SARS-CoV-2 genetic material in total suspended particles (5.6 ± 3.4 RNA copies m−3) was detected in the room occupied with patients with more severe COVID-19 symptoms collected during the patients' high flow nasal oxygen therapy. The highest concentration at certain particle size fraction strongly depends on the sampling environment. However, the contribution of SARS-CoV-2 genetic material was in favour of super-micrometric compared to sub-micrometric particle size range. The evaluation of the individual risk of infection was carried out on the basis of the obtained data considering a hypothetical exposure scenario. The obtained results indicate the necessity of the protective masks in presence of infected subjects, especially while staying for longer period of time in the hospital environments.

Surface properties of [formula omitted]m and sub-[formula omitted]m polydimethylsiloxane thin films after oxygen plasma treatment

Polydimethylsiloxane (PDMS) is widely used in many areas of science due to its outstanding properties. The continuous expansion of its applications is evidenced by a large number of research studies dedicated to modifying this soft material, ultimately leading to tailored properties. These studies highlighted the important role of film thickness (in the range of a few micrometers to millimeters) on surface properties, including mechanical properties, wettability, and surface topography. In this work, we investigated these surface properties of pristine as well as oxygen plasma-treated PDMS, in a thickness range of submicrometer and micrometer. We explored the effects of film thickness, dilution ratio, and plasma treatment time on effective Young’s modulus, surface topography (buckling structures), and wettability (hydrophobicity recovery) of the PDMS surfaces by conducting force–distance measurements, atomic force microscopy (AFM) and contact angle (CA) measurements, respectively, over a period of more than one month after the plasma treatment. The results of effective Young’s modulus on pristine PDMS show a high correlation with the dilution ratio and no dependency on the thickness. The characterized waviness (λ) and amplitude (A) of the resulting buckling structures forming on the plasma-treated surfaces reveal a correlation with film thickness, which is not included in the theoretical predictions. The results of CAs show a faster recovery process for the advancing than for the receding condition, and uncover a high correlation with both film thickness and dilution ratio for short-time plasma treatment. Furthermore, the buckling structures as well as the hydrophobicity recovery process in this work revealed a significantly different domain in comparison to the studies in literature, where these properties of PDMS membranes with a thickness ranging from a few micrometers to a few millimeters have been investigated.

Exploring the Depths of Corrosion: A Novel GE-XANES Technique for Investigating Compositionally Complex Alloys.

In this study, we propose the use of nondestructive, depth-resolved, element-specific characterization using grazing exit X-ray absorption near-edge structure spectroscopy (GE-XANES) to investigate the corrosion process in compositionally complex alloys (CCAs). By combining grazing exit X-ray fluorescence spectroscopy (GE-XRF) geometry and a pnCCD detector, we provide a scanning-free, nondestructive, depth-resolved analysis in a sub-micrometer depth range, which is especially relevant for layered materials, such as corroded CCAs. Our setup allows for spatial and energy-resolved measurements and directly extracts the desired fluorescence line, free from scattering events and other overlapping lines. We demonstrate the potential of our approach on a compositionally complex CrCoNi alloy and a layered reference sample with known composition and specific layer thickness. Our findings indicate that this new GE-XANES approach has exciting opportunities for studying surface catalysis and corrosion processes in real-world materials.

Breaks in the Hall–Petch Relationship after Severe Plastic Deformation of Magnesium, Aluminum, Copper, and Iron

Strengthening by grain refinement via the Hall–Petch mechanism and softening by nanograin formation via the inverse Hall–Petch mechanism have been the subject of argument for decades, particularly for ultrafine-grained materials. In this study, the Hall–Petch relationship is examined for ultrafine-grained magnesium, aluminum, copper, and iron produced by severe plastic deformation in the literature. Magnesium, aluminum, copper, and their alloys follow the Hall–Petch relationship with a low slope, but an up-break appears when the grain sizes are reduced below 500–1000 nm. This extra strengthening, which is mainly due to the enhanced contribution of dislocations, is followed by a down-break for grain sizes smaller than 70–150 nm due to the diminution of the dislocation contribution and an enhancement of thermally-activated phenomena. For pure iron with a lower dislocation mobility, the Hall–Petch breaks are not evident, but the strength at the nanometer grain size range is lower than the expected Hall–Petch trend in the submicrometer range. The strength of nanograined iron can be increased to the expected trend by stabilizing grain boundaries via impurity atoms. Detailed analyses of the data confirm that grain refinement to the nanometer level is not necessarily a solution to achieve extra strengthening, but other strategies such as microstructural stabilization by segregation or precipitation are required.

Self-Activation of Inorganic-Organic Hybrids Derived through Continuous Synthesis of Polyoxomolybdate and para-Phenylenediamine Enables Very High Lithium-Ion Storage Capacity.

Inorganic-organic hybrid materials with redox-active components were prepared by an aqueous precipitation reaction of ammonium heptamolybdate (AHM) with para-phenylenediamine (PPD). A scalable and low-energy continuous wet chemical synthesis process, known as the microjet process, was used to prepare particles with large surface area in the submicrometer range with high purity and reproducibility on a large scale. Two different crystalline hybrid products were formed depending on the ratio of molybdate to organic ligand and pH. A ratio of para-phenylenediamine to ammonium heptamolybdate from 1 : 1 to 5 : 1 resulted in the compound [C6 H10 N2 ]2 [Mo8 O26 ] ⋅ 6 H2 O, while higher PPD ratios from 9 : 1 to 30 : 1 yielded a composition of [C6 H9 N2 ]4 [NH4 ]2 [Mo7 O24 ] ⋅ 3 H2 O. The electrochemical behavior of the two products was tested in a battery cell environment. Only the second of the two hybrid materials showed an exceptionally high capacity of 1084 mAh g-1 at 100 mA g-1 after 150 cycles. The maximum capacity was reached after an induction phase, which can be explained by a combination of a conversion reaction with lithium to Li2 MoO4 and an additional in situ polymerization of PPD. The final hybrid material is a promising material for lithium-ion battery (LIB) applications.

Precise Position Control of Holonomic Inchworm Robot Using Four Optical Encoders.

In this study, an XYθ position sensor is designed/proposed to realize the precise control of the XYθ position of a holonomic inchworm robot in the centimeter to submicrometer range using four optical encoders. The sensor was designed to be sufficiently compact for mounting on a centimeter-sized robot for closed-loop control. To simultaneously measure the XYθ displacements, we designed an integrated two-degrees-of-freedom scale for the four encoders. We also derived a calibration equation to decrease the crosstalk errors among the XYθ axes. To investigate the feasibility of this approach, we placed the scale as a measurement target for a holonomic robot. We demonstrated closed-loop sequence control of a star-shaped trajectory for multiple-step motion in the centimeter to micrometer range. We also demonstrated simultaneous three-axis proportional-integral-derivative control for one-step motion in the micrometer to sub-micrometer range. The close-up trajectories were examined to determine the detailed behavior with sub-micrometer and sub-millidegree resolutions in the MHz measurement cycle. This study is an important step toward wide-range flexible control of precise holonomic robots for various applications in which multiple tools work precisely within the limited space of instruments and microscopes.

Submicrometer-scale temperature sensing using quantum coherence of a superconducting qubit

Interest is growing in the development of quantum sensing based on the principles of quantum mechanics, such as discrete energy levels, quantum superposition, and quantum entanglement. Superconducting flux qubits are quantum two-level systems whose energy is sensitive to a magnetic field. Therefore, they can be used as high-sensitivity magnetic field sensors that detect the magnetization of a spin ensemble. Since the magnetization depends on temperature and the magnetic field, the temperature can be determined by measuring the magnetization using the flux qubit. In this study, we demonstrated highly sensitive temperature sensing with high spatial resolution as an application of a magnetic field sensor using the quantum coherence of a superconducting flux qubit. By using a superconducting flux qubit to detect the temperature dependence of the polarization ratio of electron spins in nano-diamond particles, we succeeded in measuring the temperature with a sensitivity of 1.3 µKµ at T = 9.1 mK in the submicrometer range.

Breaking the trade off between corrosion resistance and fatigue lifetime of the coated Mg alloy through cold spraying submicron-grain Al alloy coatings

Although magnesium (Mg) alloys are the lightest among structural metals, their inadequate corrosion resistance makes them difficult to be used in energy-saving lightweight structures. Moreover, the improvement in corrosion resistance by the conventional surface treatments is always achieved at the expense of sacrificing the fatigue lifetime. In this study, high purity aluminum (Al) and AlMgSi alloy coatings were deposited on Mg alloys via an in-situ micro-forging (MF) assisted cold spray (MFCS) process for simultaneous higher corrosion resistance and longer fatigue lifetime. Besides contributing to a highly dense microstructure, the in-situ MF also greatly refines the grain of the deposited Al alloy coating to the sub-micrometer range due to the enhanced dynamic recrystallization and also generates notable compressive residual stress up to 210 MPa within the AlMgSi coating. The absence of secondary phases in the AlMgSi alloy coatings enable the coated Mg alloy with corrosion resistance, which is even better than its bulk AlMgSi counterparts. The unique combination of refined microstructure and the prominent compressive residual stress within the AlMgSi coatings, effectively delayed the crack initiation upon repeated dynamic loading, thereby leading to ∼10 times increase in the fatigue lifetime of the Mg Alloy. However, although residual stress is also generated in the submmicro-sized grained pure Al coating, the low intrinsic strength of the coating layer leads to a lower fatigue lifetime than the uncoated Mg alloy substrate. The present work is aimed to provide a facile approach to break the trade-off between corrosion resistance improvement and fatigue lifetime of the coated Mg alloys.