Fabric Structure Research Articles

ANTIVIRAL TEXTILES AND ANTIVIRAL ACTIVITY TESTING - THE USE OF BACTERIOPHAGE SURROGATE FOR ANTIVIRAL ACTIVITY TESTING

The risk of dissemination of highly contagious viral diseases (as COVID-19, Ebola) led in the increasing need to develop functional textiles and surfaces with antiviral effect. Antiviral textiles are designed to reduce the viability and infectivity of viruses on their surfaces and by this way to reduce the cases of infection (including re-infection or cross-infection with contaminated textiles). Different antiviral agents and diverse techniques of their application are used for functionalized textiles manufacturing. The most often used antivirals are metallic and ionic silver and copper, iron oxide, quaternary ammonium salts. The aim of the process is to prepare textiles with long-term durable finishing effective in viral activity inhibition. The basic step of functionalized antiviral textiles development is antiviral effectivity testing. The safe method of testing with the use of Phi6 bacteriophage, SARS-CoV-2 and Ebola virus surrogate, was modified for antiviral textiles testing. The samples of textiles with antiviral finishing were tested by the bacteriophage-based method and excellent antiviral activity was detected for all tested materials. The woven cotton was used as reference untreated material, the different textile cotton structures with similar square weight were compared and no statistically significant difference was found between the resulting antiviral efficacy values. A simple and quickly feasible screening method for determining the antiviral properties of textiles, especially with leaching-type of treatment, was also designed and tested.

Flexible Textile Structures Composed of Various Functional Threads and Managing Circuitry for Self-Powered Wearable Sensor System

Flexible Textile Structures Composed of Various Functional Threads and Managing Circuitry for Self-Powered Wearable Sensor System

Gradient-structured SiCf/SiC hybrid woven metamaterials with superior broadband absorption and high-load bearing

SiCf/SiC composites provide a possibility to achieve the structure-function integration of military stealth materials used for aircraft tail. However, how to overcome narrow-band electromagnetic wave (EMW) absorption remains challenging. Herein, based on the adjustable permittivity of SiC fibers and the flexible design of woven structures, a gradient-structured SiCf/SiC hybrid woven metamaterial (GHWMM) is engineered with three different permittivity SiC fibers. The absorbing properties and mechanisms of the GHWMM were studied by combining experiment and simulation. Benefiting from the synergistic effect of strong dielectric loss, structural loss, and impedance matching, the GHWMM harvests an average reflection loss (RL) of −12 dB (93.7 % absorptivity), with an effective absorption bandwidth (EAB, RL ≤ −10 dB) of up to 10.7 GHz in the 4–18 GHz. Surprisingly, at high temperature of 1000 °C, the GHWMM still exhibits a RL below −5 dB in most frequency bands. Moreover, the GHWMM displays excellent wide-angle incidence characteristics, while possessing a remarkable flexural strength of 226.4 MPa. This work lays a foundation for the renewal of textile structures and the preparation of large-size assemblies, which holds promising prospect for application in the field of aircraft hot end components.

Generalized Background Vector Method for Tailored Three-Dimensional Nonperiodic Woven Composite Designs

In critical aerospace applications such as Ceramic Matrix Composite structures, novel three-dimensional nonperiodic textile composite preforms hold great promise for creating advanced composite structures with strategically aligned fiber tows. However, the inherently challenging nature of determining tow locations, a large-scale combinatorial problem, presents a significant obstacle in textile architecture design. This study generalizes the previously developed Background Vector Method (BVM) to address diverse design requirements and constraints, effectively circumventing combinatorial design complexities via a game theoretic approach. This approach allows for the creation of tunable designs for woven architectures with complex geometries, such as channels and tapering features, through simple control parameter adjustments. The method demonstrates exceptional computational efficiency, making it suitable for large-scale nonperiodic textile structures. Case studies including woven sandwich and airfoil structures highlight the generalized BVM’s versatility and effectiveness in addressing complex design challenges within the aerospace sector.

Green whitening of polyester fabric using fluorescent brightener OB-1 in a mixture of water and decamethylcyclopentasiloxane media

Fluorescent brightening agent OB-1 (OB-1) is often used in plastic goods because of its non-toxic nature, chemical stability, remarkable heat resistance, and light stability. Raw OB-1 is challenging to use in textiles using the exhaustion method. This study used a novel method using raw OB-1 powder to whiten polyester fabric in water and decamethylcyclopentasiloxane (D5). The Taguchi approach investigated the interaction between whitening process parameters such as temperature, OB-1 mass, water: D5 ratio, and treatment time with four levels. The study shows that the temperature and water: D5 ratio during the whitening process significantly affect the whiteness of polyester fabric (P < 0.05), with contribution percentages of 74.2 % and 25.2 %. Subsequently, various analytical techniques were employed, including FTIR, SEM, TGA, and XRD, to characterise the whitened fabric. The findings imply that using water: D5 medium was effective in whitening polyester fabric without causing major alterations to the structure of the PET fabric. The study also examined the fastness of washing and crocking to determine their whitening stability. Overall, polyester fabric whitened with water and D5 medium exhibited satisfactory whitening performance and might be a potential scope for use on a larger scale in developing the sustainable textile industry.

A deformation procedure using position-based dynamics to optimize the geometric model of woven fabrics

Generating realistic three-dimensional (3D) yarn-level models for fabrics has become a significant research topic due to the complexity of fabric structures and the requirement for high-quality models with no interpenetration between yarns. The generation process of idealized geometric models leads to inaccurate descriptions of yarn contact, specifically the interpenetrations and spurious voids between yarns. A geometric optimization procedure was developed to address the defects in the idealized models, involving a series of geometry-driven operations, such as the shrinking and expansion of yarn volume and the straightening of the yarn centerline, to obtain accurate and consistent fabric models for Finite Element Analysis. During the geometric optimization, a method for yarn deformation based on position-based dynamics (PBD) was applied to simulate the real deformation during yarn interweaving, ensuring no interpenetrations between yarns while preserving yarn volume. The accuracy of the model is validated by comparison with the real fabric images. Although the methods involved in the procedure are all geometric, their deformation results have realistic physical effects. In addition, the procedure can be applied to various woven fabric structures.

Vapor Pressure and Evaporation Studies of Saline Solutions on Natural and Synthetic Fabrics for Industrial Water Treatment.

In the present paper, we have conducted a comprehensive analysis of vapor pressures of both saturated and unsaturated solutions, alongside a study of evaporation using synthetic and natural fabrics for industrial applications in brackish water treatment under zero liquid discharge (ZLD) philosophy. By determining the vapor pressures of saturated solutions, we obtained results consistent with those of other researchers, extending the range of tested temperatures from 1 to 50 °C and successfully fitting the parameters of an Antoine-type equation. Similarly, positive results were achieved for unsaturated solutions, where various parameters of different equations accounting for the salt concentration were estimated, simplifying the fitting procedure. Natural evaporation tests from water surfaces using saturated solutions revealed that salts with higher associated vapor pressures exhibit higher evaporation rates. On the other hand, hydrated salts retain water in their structure and are significantly affected by ambient humidity. Evaporation studies on natural and synthetic fabrics with saturated NaCl and CuSO4·5H2O solutions showed distinct behaviors. NaCl increased both the evaporation rate and salt deposition with each cycle. In contrast, CuSO4·5H2O reduced the absorption capacity by blocking the fabric's structure, decreasing the evaporation efficiency over successive cycles.

A fully integrated electronic fabric-enabled multimodal flexible sensors for real-time wireless pressure-humidity-temperature monitoring

Real-time physiological information monitoring can predict and prevent disease, or improve treatment by early diagnosis. A comprehensive and continuous monitoring of human health requires highly integrated wearable and comfortable sensing devices. To address this need, we propose a low-cost electronic fabric-enabled multifunctional flexible sensing integration platform that includes a flexible pressure sensor for monitoring postural pressure, a humidity sensor for monitoring the humidity of the skin surface, and a flexible temperature sensor for visualizing the ambient temperature around the human body. Thanks to the unique rough surface texture, hierarchical structure, and robust electromechanical features of the MXene-modified nonwoven fabrics, the flexible pressure sensor can achieve a monitoring sensitivity of 1529.1 kPa−1 and a pressure range of 150 kPa, which meets the demand for human pressure detection. In addition, the unique porous structure of the fabric and the stacked multilayer structure of MXene enable the humidity sensor to exhibit extremely high monitoring sensitivity, even through clothing, and still be able to detect the humidity on the skin surface. Temperature sensors based on screen-printed thermochromic liquid crystals enable visual monitoring in the range of 0 °C–65 °C. Through further integration with flexible printed circuit board circuits, we demonstrate a proof-of-concept device that enables real-time monitoring of human physiological information such as physical pressure, humidity, and ambient temperature environment, suggesting that the device provides an excellent platform for the development of commercially viable wearable healthcare monitors.

Highly efficient sweat transmission of double-layer variable pore textile for human healthcare and comfort regulation

Healthcare medical textiles require local microclimate control over sweat transmission and evaporation. However, existing strategies mainly focus on complicating the preparation process or sacrificing breathability and comfort. Herein, we design a lightweight and scalable knitted fabric featuring a double-layer structure consisting of hydrophilic ultrafine polyester and hydrophobic conventional yarns to achieve high moisture transport. These fabrics displayed an ideal directional water transport ability (one-way moisture transport capacity 718%) and anti-regurgitation compared with common cotton fabric. By distributing pores within the textile structure, these fabrics additionally exhibited beneficial water evaporation and heat dissipation. Simultaneously, the theoretical calculation verified that while the bottom layer has increased fiber density and looping area, fabrics are conductive to unidirectional moisture transport. These findings highlight the potential of variable pore knitted textile for personal sweat management, healthcare comfort regulation, and the relief of global energy issues.

Degradation of Biodegradable Nonwoven Mulches in the Winter Period.

An open field experiment from November 2022 to May 2023 in Croatia, which is characterized by a continental humid climate, evaluated nonwoven mulches made from viscose, jute, and hemp fibres blended with PLA fibres. The blends of viscose and jute fibres (90:10, 80:20, and 70:30 ratios) were produced using mechanical web formation on cards with needle punching for bonding webs. Additionally, hemp fibres were blended with PLA fibres in a ratio of 80:20. Winter conditions caused significant structural changes in the mulches, including shrinkage, increased mass per unit area, thickness, and reduced air permeability. The amount of PLA fibre in the nonwoven mulch blends significantly affected nonwoven fabric structure change during exposure to winter conditions. After 180 days, the breaking force of all mulches increased by 30% to 277%. The soil beneath jute and hemp mulches maintained higher temperatures and moisture levels compared to viscose mulches. Soil organic carbon content varied with fibre type and was higher under jute and hemp mulches. K2O content was significantly higher in soils covered by mulches. All mulches effectively suppressed weeds. The experiment results showed that the newly produced nonwoven mulches could replace the conventional agro foil. Results also suggest that choosing biodegradable nonwoven mulches produced from fibres obtained from natural and renewable sources can influence soil fertility and the availability of nutrients, ultimately affecting plant growth and agricultural productivity.

Enhanced thermoregulation performance of knitted fabrics using phase change material incorporated thermoplastic polyurethane and cellulose acetate nanofibers

AbstractNanofibers act as carriers in systems containing functional materials produced via electrospinning method. By this way, it is possible to transport functional materials with polymer nanofibers, besides having a large surface area compared to their volume, the encapsulation process, which includes complex preparation processes, is eliminated here, and functional materials such as phase‐change materials (PCMs) can be conveniently integrated directly into the carrier material by electrospinning method. The resulting nanofiber membrane can also be used in combination with textile fabrics. This study aims to develop PCM containing nanofibrous membrane coated knitted fabric structures with heat regulation capabilities. Two types of PCMs, hexadecane and octadecane loaded into thermoplastic polyurethane (TPU) and cellulose acetate (CA) nanofibers, directly electrospun on cotton (CO), cotton/polyester (CO/PES), cotton/acrylic (CO/PAC) knitted fabrics for thermoregulation. These nanofiber‐coated fabrics were characterized by scanning electron microscopy (SEM) and differential scanning colorimetry (DSC), and their comfort properties were evaluated by water vapor and air permeability tests and compared with a commercial microcapsule impregnated fabric. According to DSC results, PCM incorporated CA nanofibers had better heat storage capacity than TPU nanofibers and microcapsule applied fabrics. Although PCM‐loaded CA nanofibers may not block airflow as effectively as TPU nanofibers, when a proper coating is achieved air permeability can be decreased to 21.70 L/m2/s, along with a heat storage capacity of 26.38 J/g and still having permeability to water vapor (%40).Highlights Phase change materials were integrated directly to the carrier material by electrospinning PCM integrated nanofiber coating reduced air permeability PCM integrated nanofiber coating did not block water vapor permeability Electrspun cellulose acetate +PCM coating had better heat storage capacity

Novel Collagen-Based Emulsions Embedded with Palmarosa Essential Oil, and Chamomile and Calendula Tinctures, for Skin-Friendly Textile Materials.

Skin-friendly textile materials were obtained by applying oil-in-water emulsions based on palmarosa essential oil, chamomile, and calendula tinctures onto cotton fabrics. Different formulations based on these bioactive principles incorporated in collagen as polymeric matrices were prepared and immobilized on a plain weave textile structure from 100% cotton. The functionalized textile materials were characterized in terms of physicochemical, mechanical, antibacterial, and biocompatibility points of view. The pH values of the prepared emulsions were in the range of 4.81-5.23 and showed no significant differences after 4 h of storage. Moreover, the addition of a higher quantity of active principles (palmarosa essential oil and plant tinctures) caused slightly lower values of acidic pH. The electrical conductivity of the obtained emulsions increased with the decrease in the oil phases in the system. The highest values were obtained for the emulsion developed with the smallest volume fraction of active principle-palmarosa essential oil and plant tinctures. The emulsion that contained the least amount of collagen and the highest number of active principles exhibited the lowest stability. The textile materials treated with synthesized emulsions exerted antibacterial effects against S. aureus and E. coli strains and did not affect keratinocyte growth, spreading, and organization, highlighting the biocompatibility of these developed skin-friendly textiles.

Ablation and mechanical behavior of reusable Cf/SiC-ZrC with a gradient-structured matrix produced by reactive melt infiltration

Cf/SiC-ZrC renowned for its outstanding performance as a thermal protectant, has gaining widespread recognition. Recent research on this system has emphasized the development of a cost-effective and reusable version with increased thickness for extended use in thick-walled thermal structural components. Ablation resistance, high strength retention, and high thermal conductivity are crucial for successful aircraft reentry. In this study, a low-cost reactive melt infiltration (RMI) method is developed for preparing dense and high-performance large-thickness Cf/SiC-ZrC (L-Cf/SiC-ZrC) with a gradient-structured matrix. The use of a fine weave-pierced fabric preform structure enhances both the structural integrity and thermal conductivity of Cf/SiC-ZrC in the thickness direction. Simultaneously, the gradient-structured matrix, with appropriate contents of surficial ZrC and SiC exhibits erosion resistance, where the internal core with a high SiC content ensures remarkable strength retention. This unique matrix-structure design is achieved by integrating porous C with a single-stage pore structure and a high degree of graphitization degree, and a Si-Zr alloy with a unique composition. The 20 mm thick Cf/SiC-ZrC obtained via RMI has a density of 2.79 g/cm3 with an open porosity of 5.65 % and flexural strength of 224.3 ± 5.4 MPa. Under a heat flux of 4.186 MW/m2, Cf/SiC-ZrC exhibits an ablation rate of −0.004 mm/s after 60 s, demonstrating its resilience against ablation damage. Moreover, the post-ablation strength (166.0 ± 4.4 MPa) exceeds that of reported Cf/SiC-ZrC congeners, highlighting the robust load-bearing capability.

Load history dependency of stiffness properties of PTFE-coated glass fibre membranes

The aim of this contribution is to investigate whether the order of load ratios applied to a textile structure impacts the biaxial stiffness behaviour of the structural textile itself. These investigations are performed based on biaxial tests on an architectural woven glass fibre fabric, a representative of such membranes. The first part of the paper investigates the existence and extent of load history dependency in the material response. Biaxial test results show that effects of a previous load history on the weave geometry cannot be eliminated by further load cycling in all biaxial stress ratios. Moderate to strong effects are recognized in two stress ratios, although not in both weave directions.The second part of the paper examines how these effects influence material stiffness parameters and structural calculations. Two boundary value problems are investigated: a pressure chamber test and a roof structure. Parameters obtained by fitting biaxial tests with or without history are considered. By incorporating an adaptive load-ratio dependent scheme, highly predictive numerical results are obtained, showing that while the effect of load history may appear small in the biaxial tests and pressure chamber test, it can be significant in complex structural problems like roof structures.

Construction of periodic hollow SiC microtube ceramic for synergistic broadband absorption performance at elevated temperatures

Silicon carbide (SiC) has been utilized as a semiconductor material and has been shaped into various structural forms to obtain outstanding electromagnetic wave (EMW) absorption properties, characterized by low weight and excellent absorption capabilities even at high temperatures. A chemical vapor infiltration (CVI) approach was used to synthesis a periodic structured SiC microtube ceramic on a carbon fiber plain preform, taking inspiration from the porous structure found in SiC materials. Afterwards, the carbon fibers were removed by oxidation at a temperature of 900 °C. The periodic structural SiC microtube ceramic exhibited a porosity above 68 %, rendering it a lightweight material possessing a density of 0.8 g/cm3. The SiC microtube ceramic displays a periodic structure and exhibits anisotropy at 0° and 45°, respectively, as a result of the braided structure of the fiber fabric. When evaluated at a 0° angle of incidence, the SiC microtube ceramic, with a thickness ranging from 2.4 to 2.6 mm, showed excellent absorption of EMW energy in the Ku-band frequency range, attenuating more than 90 % of the energy, with a minimum reflection loss of −56.36 dB at 15.65 GHz. SiC microtube ceramics have demonstrated an effective absorption bandwidth exceeding 8.2 GHz throughout a temperature range of ambient temperature to 600 °C, with a thickness of 2.8 mm. Furthermore, the SiC microtube ceramic exhibited stable EMW absorption properties and thermal conductivity even at temperatures as high as 600 °C.

Exploring the effects of angle of incidence on stabbing resistance in advanced protective textiles: Novel experimental framework and analysis

Despite numerous research investigations to understand the influences of various structural parameters, to the authors' knowledge, no research has been the effect of different angles of incidence on stab response and performance of different types of protective textiles. Three distinct structures of 3D woven textiles and 2D plain weave fabric made with similar high-performance fiber and areal density were designed and manufactured to be tested. Two samples, one composed of a single and the other of 4-panel layers, from each fabric type structure, were prepared, and tested against stabbing at [0°], [22.5°], and [45°] angle of incidence. A new stabbing experimental setup that entertained testing of the specimens at various angles of incidence was engineered and utilized. The stabbing bench is also equipped with magnetic sensors and a UK Home Office Scientific Development Branch (HOSDB)/P1/B sharpness engineered knives to measure the impact velocity and exerted impact energy respectively. A silicon compound was utilized to imprint the Back Face Signature (BFS) on the backing material after every specimen test. Each silicon print was then scanned, digitized, and precisely measured to evaluate the stab response and performance of the specimen based on different performance variables, including Depth of Trauma (DOT), Depth of Penetration (DOP), and Length of Penetration (LOP). Besides, the post-impact surface failure modes of the fabrics were also measured using Image software and analyzed at the microscale level. The results show stab angle of incidence greatly influences the stab response and performance of protective textiles. The outcome of the study could provide not only valuable insights into understanding the stab response and capabilities of protective textiles under different angle of incidence, but also provide valuable information for protective textile manufacturer, armor developer and stab testing and standardizing organizations to consider the angle of incidence while developing, testing, optimizing, and using protective textiles in various applications.

Bioinspired Multilayered Knitted Fabric with Directional Water Transport and Collection for Personal Sweat Management.

Effective sweat management fabric for sportswear facilitates sweat removal from the skin and elevates the comfort for human. However, when the body is in a strong hot and humid environment or after strenuous exercise, the sweat management fabric will be totally wetted and saturated quickly. As a result, excess sweat cannot be absorbed effectively by the garment, which creates obvious stickiness and heaviness. In this paper, a directional water transport and collection multilayered knitted fabric (DWTCF) is prepared by plasma pretreatment technology and screen coating. The treelike water transport network inspired from nature is designed in order to drive the liquid flow along the channels. By surface modification, branched hydrophilic flow paths are fabricated, and other regions are hydrophobic. As a demonstration, DWTCF has been injected with water to observe the liquid transport behavior. During the experiment, 76.7% liquid is collected by DWTCF, but there is just 0.06% collected by an ordinary knitted fabric. The weight increase of the ordinary fabric is 555.4% larger than that of DWTCF. Specifically, DWTCF utilizes the wetting and pressure-gradient-induced interfacial tension as well as the gravitational effect to facilitate the fluid motion along the hydrophilic channel, in addition to the capillarity present in the fabric structure. This study provides a new idea to develop directional water transport and collection fabric to solve the moisture absorption saturation problem of the fabric, especially for conditions requiring intense sweating.

A preliminary study of polymer optical fiber’s knittability for smart wear applications

PurposeThe purpose of this research is to ascertain the feasibility of fabricating polymer optical fibers (POFs) based textile structures by knitting with Polymethylmethacrylate (PMMA) based optical fibers for textile sensor application. It has long been established that by using the principles of physics, POFs have the capability to function as sensors, detecting strain, temperature and other variables. However, POF applications such as strain and pressure sensing using knitting techniques has since not been very successful due to a number of reasons. Commercially available PMMA-based optical fibers tend to be fragile and susceptible to breakages when subjected to stress during the knitting processes. Also light transmitted within these fibers is prone to leakage due to the curvature that results when optical fibers are interlaced or interlooped within fabric structures.Design/methodology/approachUsing Stoll’s multi-gauge CMS 350 HP knitting machine, five fabric structures namely, 1 × 4 float knit structure, tunnel inlay knit structure, 3:1 fleece fabric and 2:1 fleece fabric structure respectively were used to knit sensor samples. The samples were subsequently tested for length of illumination and sensitivity relative to applied pressure.FindingsThe results of this preliminary study establish that embedding plastic optical fibers into a knitted structure during the fabric formation process for soft strain sensor application possible. The best illumination performance was recorded for tunnel inlay structure which had an average of 94 cm course length of POF being illuminated. Sensor sensitivity experiments also establish that the relative spectral intensity of the fiber is sensitive to both light and pressure. Problems encountered and recommendations for further research have also been discussed and proffered.Research limitations/implicationsDue to resource limitations, an innovative technique (use of precision weight set) was used to apply pressure to the sensors. Consequently, information regarding the extent of corresponding sensor deformation has not been used in this initial analysis.Practical implicationsBecause the fundamental step toward finding a solution to any engineering problem is the acquisition of reliable data, and considering the fact that most of the popular technologies used for soft textile sensors are still bedeviled with the problem of signal instability and noise, the success of this application thus has the tendency to promote the wide spread adoption of POF sensors for smart apparel applications.Originality/valueAs far as research on soft strain sensors is concerned, to the best of the authors’ knowledge, this is the first study to have attempted to knit deformable sensors using commercially available POFs.

Moisture barriers used in firefighters' protective clothing: Effect of accelerated hydrothermal aging on their mechanical and barrier performance

AbstractFirefighters' protective clothing rely on moisture barriers to safeguard against liquid ingress while enabling sweat evaporation for comfort and safety. However, these moisture barriers can degrade over time, jeopardizing firefighters' safety. Existing evaluation methods, primarily visual inspection, are inadequate for assessing moisture barrier integrity in service. This study examines the effect of accelerated hydrothermal aging on the tear force, water vapor transmission rate (WVTR), and apparent contact angle in three moisture barrier models used in firefighter protective clothing. The moisture barriers studied varied in composition, structure, and base fabric fiber content. Results revealed that moisture barriers' responses to aging are influenced by factors, such as fabric structure, adhesive configuration, finish, and the presence of additional coatings. The hardening of the adhesive layer between the ePTFE membrane and the base fabric was observed in two of the moisture barriers, leading to a slight tear force reduction. Two of the moisture barriers also experienced crack and pit formation on the membrane side, which affected the WVTR. The water‐repellent finish on the fabric side degraded in one moisture barrier. Understanding these complex behaviors is essential for predicting the long‐term moisture barrier performance and enhancing firefighter safety.

Multi-layer, torsional, highly-integrated yarn with outstanding orientation selective sensing ability for vertical-stress detected intelligent fabric

The multi-scale structure of yarns and fabrics is expected to provide unlimited possibilities for the integration of different performances and functions, which is expected to open up new opportunities for more complex and variable intelligent scenarios in the future. However, how to customize multi-functions through effective regulation and stabilization of several different units and composites in a highly integrated way still remains a great challenge. Herein, a torsional highly-integrated yarn with outstanding orientation selective sensing ability and robustness was achieved through a large-scale multi-unit friction spinning technology. Owing to the cooperative torsion structure of core layer (highly-stretchable spandex), middle layer (tight helical conductive metal wire) and the shell layer (polyester microfiber network massively composite with carbon nanotubes), the integrated yarn possesses outstanding orientation selective sensing ability. Different from directly coating strategies, the multilayer yarns with tight helical metal wire could be reversibly stretched up to 300 % with an almost consistent resistance (only varies 2.11 %), while which is highly sensitive to the vertical stress (5 kPa with 98.4 %) owing to the series–parallel behaviors between different layers. The sensitivity of the developed yarn in wind and sand monitoring and friction collision sensing endows it with a broad application prospect for protecting and early warning of human body and precision equipment. This work may provide a valuable integrated-solution for future intelligent fabric design for complex scenes.