An ultra-thin white-topping structure with high strength concrete panel (HSCWT) was developed. In the structure, 30 mm thick concrete panels, which are produced from steel fiber reinforced concrete with a flexural strength of 20 MPa, are placed on an existing asphalt pavement and the interface between the panels and the asphalt pavement is grouted to bond them. Test pavements of HSC-WT were constructed on an accelerated loading facility and were subject to moving axle loads. After one hundred fifty thousand axles passed over the pavements, although small gaps developed between HSC panels and grout near joints, any severe cracks didn’t develop. Improved textures on the bottom face of panel were found very effective to bond the panel and grout. Although simulation of the loading test with dynamic 3DFEM fairly well represented the strain time histories generated by the travelling axle load, visco-elastic properties of asphalt layer could not clearly identified. Stress analysis with assumed visco-elastic parameters revealed that the stresses in the panel due to axle load are much less than the strength of the HSC panel, if the panel and the grout is fully bonded at the interface. Based on the results, a mechanical design procedure for HSCWT is developed. In the procedure, tensile strains in the underlying asphalt layer are calculated with 3DFEM and fatigue damage of the asphalt layer is estimated from the tensile strains using fatigue curve of asphalt mixture. It was found that not only viscosity of asphalt layer but also vehicle speed significantly affects fatigue life of asphalt layer.
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