The activated iron-based shape memory alloy (Fe-SMA) can introduce considerable prestress in the damaged zone of deteriorated steel structures through bonding technologies. In China, it has been successfully applied to several kilometer-span steel bridges, such as Sutong Bridge and Hangzhou Bay Bridge. The shear and interfacial performance of steel-to-Fe-SMA plates are crucial issues in bonding Fe-SMA to reinforce deteriorated steel structures, which remain unclear. This paper investigates the shear characteristics of Fe-SMA/steel single lap joints (SLJs), considering the effects of adhesive types, adhesive layer thicknesses and overlap lengths. The stress distribution and the interfacial shear stress at the overlap zone are obtained through experiments, and the damage evolution and load-transfer mechanisms of adhesive layers are analyzed. The experimental outcomes indicate that the maximum tensile stresses of Fe-SMA plates can reach 61 % of their ultimate strength. The failure modes and ultimate load of Fe-SMA/steel SLJs are affected by adhesive types. Interface failure occurs in CH 120 and PCMdur™-15 specimens, whereas interface, cohesive and mixing failure are formed in Sika 31 specimens. Due to the adverse effects of adhesive layer defects, out-of-plane bending moment, and damage accumulation of the adhesive layers, the distribution of surface strain and interfacial shear stress of all specimens are mainly at the effective overlap zone. For an efficient engineering design, the linear and polynomial fitting models of cohesive zone models with different adhesive types and adhesive layer thicknesses are proposed based on experiments. The experimental and theoretical achievements can provide design recommendations for deteriorated steel structures rehabilitated by bonding Fe-SMA.
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