Steel Filaments Research Articles

Eddy Current-Based Identification and Depth Investigation of Microdefects in Steel Filaments.

In the field of quality control, the critical challenge of analyzing microdefects in steel filament holds significant importance. This is particularly vital, as steel filaments serve as reinforced fibers in the use and applications within various component manufacturing industries. This paper addresses the crucial requirement of identifying and investigating microdefects in steel filaments. Eddy current signals are used for the identification of microdefects, and an in-depth investigation is conducted. The core objective is to establish the relationship between the depth of defects and the signals detected through the eddy current sensing principle. The threshold of the eddy current instrument was set at 10%, corresponding to a created depth of 20 µm, to identify defective specimens. A total of 30 defective samples were analyzed, and the phase angles between the experimental and theoretical results were compared. The depths of defects ranged from 20 to 60 µm, with one sample having a depth exceeding 75 µm. The calculated threshold of 10.18% closely aligns with the set threshold of 10%, with a difference of only 1.77%. The resulting root mean square error (RMSE) was found to be 10.53 degrees, equivalent to 3.49 µm for the difference in depth and phase between measured results and estimated results. This underscores the methodology's accuracy and its applicability across diverse manufacturing industries.

The effect of printing parameters on the properties of 17-4 PH stainless steel fabricated by material extrusion additive manufacturing

The 17-4PH stainless steel filament was characterised and utilised to study the effect of printing parameters, i.e. printing temperature, layer thickness, infill pattern and extrusion multiplier on the physical properties. The as-printed and as-sintered internal structures were analysed. The results showed that the as-printed density increases with increasing printing temperature and extrusion multiplier and decreasing layer thickness. The use of the line infill pattern also provided slightly higher as-printed density than the concentric infill pattern due to the low fraction of void between deposited paths. After sintering, the trace of these voids can be observed together with smaller-size residual pores from the spaces between powders, which is the nature of the pressureless sintering process. The microstructure of the as-sintered specimens was similar to the typical microstructure of the 17-4PH alloy fabricated by metal injection moulding process, which contains delta ferrite, martensite and Si-rich phases. In additions, the internal void generated during debinding and sintering results in unexpectedly low tensile properties and results in the difference in tensile properties between the concentric and line infill patterns.

Prototyping and characterisation of 316L stainless steel parts and lattice structures printed via metal fused filament fabrication

PurposeThis study aims to deepen the knowledge concerning the metal fused filament fabrication technology through an analysis of the printing parameters of a commercial 316L stainless steel filament and their influence on the porosity and mechanical properties of the printed parts. It also investigates the feasibility of manufacturing complex geometries, including strut-and-node and triply periodic minimal surface lattices.Design/methodology/approachA three-step experimental campaign was carried out. Firstly, the printing parameters were evaluated by analysing the green parts: porosity and density measurements were used to define the best printing profile. Then, the microstructure and porosity of the sintered parts were investigated using light optical and scanning electron microscopy, while their mechanical properties were obtained through tensile tests. Finally, manufacturability limits were explored with reference samples and cellular structures having different topologies.FindingsThe choice of printing parameters drastically influences the porosity of green parts. A printing profile which enables reaching a relative density above 99% has been identified. However, voids characterise the sintered components in parallel planes at the interfaces between layers, which inevitably affect their mechanical properties. Lattice structures and complex geometries can be effectively printed, debinded, and sintered if properly dimensioned to fulfil printing constraints.Originality/valueThis study provides an extensive analysis of the printing parameters for the 316L filament used and an in-depth investigation of the potential of the metal fused filament fabrication technology in printing lightweight structures.

Thermoset droplet curing performance in the microbond test

ABSTRACT Users of the microbond test assume that a microbond resin droplet’s properties are equivalent to a macroscale specimen. However, there is currently no standardised methodology for determining the cure state of droplet specimens used in the microbond test. In this paper, we present a technique for microbond test users to better understand the properties of thermoset droplet specimens. Utilising a conventional benchtop spectrometer, a novel sample preparation technique involving curing epoxy droplets on thin-steel filaments allowed for high-throughput determination of the microbond droplet cure state. The parity between steel filament and glass fibre microbond samples was confirmed by infrared microspectroscopy. It is shown that cure schedules used in manufacturing composite parts produced microbond droplets with degrees of cure lower than that of bulk matrix specimens subjected to an identical thermal history. Testable microbond droplets could only be prepared for commercial resin systems when introducing a room temperature pre-curing time of at least 2 h. It is concluded that microbond testing should be supported by some droplet cure state characterisation methods to ensure that interfacial effects are not artefacts of droplet sample preparation.

Preparation and properties of stainless steel filament/pure cotton woven fabric

Abstract The flame-retardant cotton fabric used for welding protective clothing in the market exhibits insufficient melt hole resistance. We evaluated the stainless steel filament fabric for flame retardancy and melt hole resistance and found that it lacked sufficient comfort. A stainless steel filament and a cotton yarn were plied and twisted together and then woven following a set of specifications. The fabric was finished with a flame retardant, and its performance and flame retardancy were determined. The results indicate that the twist direction during ply twisting affects the fabric performance. Relative to the pure cotton fabric, the stainless steel filament/cotton composite fabric exhibits reduced comfort properties, such as moisture permeability and air permeability, but the mechanical properties and flame retardancy are improved. Ply twisting a stainless steel filament and a pure cotton yarn with an S twist presents certain advantages in enhancing the comprehensive performance of the fabric and exhibits potential for advancements in welding protective clothing.

Fabrication and Performance of Continuous 316 Stainless Steel Fibre-Reinforced 3D-Printed PLA Composites.

This study investigates the feasibility of 3D printing continuous stainless steel fibre-reinforced polymer composites. The printing study was carried out using 316L stainless steel fibre (SSF) bundles with an approximate diameter of 0.15 mm. This bundle was composed of 90 fibres with a 14 μm diameter. This fibre bundle was first coated with polylactic acid (PLA) in order to produce a polymer-coated continuous stainless steel filament, with diameters tailored in the range from 0.5 to 0.9 mm. These filaments were then used to print composite parts using the material extrusion (MEX) technique. The SSF's volume fraction (Vf) was controlled in the printed composite structures in the range from 4 to 30 Vf%. This was facilitated by incorporating a novel polymer pressure vent into the printer nozzle, which allowed the removal of excess polymer. This thus enabled the control of the metal fibre content within the printed composites as the print layer height was varied in the range from 0.22 to 0.48 mm. It was demonstrated that a lower layer height yielded a more homogeneous distribution of steel fibres within the PLA polymer matrix. The PLA-SSF composites were assessed to evaluate their mechanical performance, volume fraction, morphology and porosity. Composite porosities in the range of 2-21% were obtained. Mechanical testing demonstrated that the stainless steel composites exhibited a twofold increase in interlaminar shear strength (ILSS) and a fourfold increase in its tensile strength compared with the PLA-only polymer prints. When comparing the 4 and 30 Vf% composites, the latter exhibited a significant increase in both the tensile strength and modulus. The ILSS values obtained for the steel composites were up to 28.5 MPa, which is significantly higher than the approximately 13.8 MPa reported for glass fibre-reinforced PLA composites.

Detection, Verification and Analysis of Micro Surface Defects in Steel Filament Using Eddy Current Principles, Scanning Electron Microscopy and Energy-Dispersive Spectroscopy.

In the current industrial revolution, advanced technologies and methods can be effectively utilized for the detection and verification of defects in high-speed steel filament production. This paper introduces an innovative methodology for the precise detection and verification of micro surface defects found in steel filaments through the application of the Eddy current principle. Permanent magnets are employed to generate a magnetic field with a high frequency surrounding a coil of sensors positioned at the filament's output end. The sensor's capacity to detect defects is validated through a meticulous rewinding process, followed by a thorough analysis involving scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS). Artificial defects were intentionally introduced into a sample, and their amplitudes were monitored to establish a threshold value. The amplitude signal of these created defect was identified at approximately 10% FSH, which corresponds to a crack depth of about 20 µm. In the experimental production of 182 samples covering 38 km, the defect ratio was notably high, standing at 26.37%. These defects appeared randomly along the length of the samples. The verification results underscore the exceptional precision achieved in the detection of micro surface defects within steel filaments. These defects were primarily characterized by longitudinal scratches and inclusions containing physical tungsten carbide.

Mechanical Properties and Fatigue Performance of 17-4 PH Stainless Steel Manufactured by Atomic Diffusion Additive Manufacturing Technology

Additive Manufacturing (AM) is gaining importance as an alternative and complementary technology to conventional manufacturing processes. Among AM technologies, the Atomic Diffusion Additive Manufacturing (ADAM) technology is a novel extrusion-based process involving metallic filaments. In this work, the widely used 17-4 PH stainless steel filament was selected to study the effect of different deposition strategies of ADAM technology on mechanical properties. The printed parts had mechanical properties comparable to those obtained by other more developed AM technologies. In the case of tensile and fatigue tests, obtained values were in general greatly affected by deposition strategy, achieving better results in horizontal built orientation specimens. Interestingly, the effect was also considered of machining post-process (turning), which in the case of the tensile test had no remarkable effect, while in fatigue tests it led to an improvement in fatigue life of two to four times in the tested range of stresses.

Corrosion and material properties of 316L stainless steel produced by material extrusion technology

Material Extrusion (ME) multi-step additive manufacturing of highly filled metal filament Ultrafuse 316L offers a notable alternative to cutting-edge additive technologies of metal alloys. It allows the creation of metal objects with debinding and sintering processes. Especially Powder Bed Fusion (PBF) technologies using laser or high-energy electron beams require costly maintenance, professional operators, and demanding process conditions during printing. On the other hand, such requirements do not incorporate ME printing.This study aims to comprehensively investigate and describe the behavior of material printed out of Ultrafuse 316L stainless steel filament on an affordable ME office-friendly printer. The main focus was on tests of fracture toughness, porosity, and corrosion resistance determined by the Tafel extrapolation method. The secondary objective was verifying the mechanical properties found in other studies (differing in results). For this purpose, several sets of fully dense samples were printed, debinded, and tested.

Metal 3D Printing by Fused Deposition Modeling (FDM) with Metal Powder Filament Materials

Three-dimensional (3D) printing is a method of additive manufacturing that involves creating objects by serial deposition for pre-production or production. After designing a 3D model with a CAD program, a processable file is customized to create a layered design, which is then printed. Although this technique costs more than traditional techniques, such as metal injection molding, metal 3D printing can significantly improve the production times of lightweight parts produced in small numbers. Furthermore, is improves flexibility, and is more able to produce complicated geometries that would not be possible with common methods, such as turning, milling or drilling. The fused deposition modeling technique uses a metal powder filament, which is pulled through a high-temperature extrusion nozzle, thus melting the material; after that, the printed parts are placed in the debinding station with a solvent to remove the wax from the powder. Finally, completed products are taken from the sinter furnace with inert gases. Depending on the material, different characteristics arise in the production process, and the produced parts manifest different mechanical properties. This paper describes some experiments performed on the fused deposition modeling method using stainless steel filaments, debinding Opeteon and a sinter furnace.

A Study on Highly Effective Electromagnetic Wave Shield Textile Shell Fabrics Made of Point Polyester/Metallic Core-Spun Yarns.

In this study, stainless steel (SS) filaments are wrapped in Ge fibers to form core-spun yarns. The yarns along with 500 D polyester (PET) fibers undergo weaving, thereby forming functional woven fabrics. The experiment is composed of two parts:yarns and fabrics. The yarns are twisted with TPI of 8, 9, 10, 11, and 12, and then tested for tensile strength and tensile elongation. The yarns possess mechanical properties that are dependent on the TPI—the higher the TPI, the better the mechanical properties. The maximal mechanical properties occur when the core-spun yarns are made of 12 TPI where the maximal tensile strength is 5.26 N and the lowest elongation is 43.2%. As for the functional woven fabrics, they are made of Ge/SS core-spun yarns as the weft yarns and 500 D PET yarns as the warp yarns. The tensile strength, tensile elongation, negative ion release, electromagnetic interference shielding effectiveness (EMI SE), and air permeability tests are conducted, determining the optimal woven fabrics. The 12 TPI core-spun yarns provide the woven fabrics with the maximal tensile strength of 153.6 N and the optimal elongation at break of 10.08%. In addition, the woven fabrics made with 8 or 9 TPI core-spun yarns exhibit an optimal EMI SE of 41 dB, an optimal air permeability of 212 cm3/cm2/s, and an optimal release amount of negative ion of 550–600 ions/cc. The proposed woven fabrics have a broad range of applications, such as functional garments and bedding.

Evaluation of anisotropic mechanical behaviour of 316L parts realized by metal fused filament fabrication using digital image correlation

Recently, metals have been processed with fused filament fabrication (FFF) printers, in the form of mixture of metal powder and a polymeric binder. This new area of additive manufacturing is called metal-fused filament fabrication (metal FFF), and it is characterized by several advantages: low cost of manufacturing for small batches, ease of use, lower cost of energy and lower risks compared to the main metal additive manufacturing technologies. Being a novel technique, it is of great importance to understand the mechanical behaviour of the fabricated parts to reach the potential applications. In this work, the mechanical response of parts printed by metal FFF was analysed by means of digital image correlation (DIC) technique. This latter allowed to better highlight the anisotropic mechanical behaviour of the FFF parts when varying some 3D printing parameters, such as building orientation and number of wall layers and enabled a complete characterization of material useful for numerical calculation and finite element analysis. With this aim, 316L stainless steel filament and a consumer 3D printer were used for the fabrication of tensile test specimens. Three different building orientations and three different numbers of wall layers were evaluated. Results obtained from the tensile tests conducted with the DIC system highlighted the anisotropy of the strain behaviour when varying building orientation and printing strategy. More in details, flatwise and sideways configurations returned higher values of tensile strength, elongation at break and Poisson’s ratio compared to upright one, while the increase of number of wall layers, in some cases, caused a decrease of the mechanical properties.

A highly stretchable, easily processed and robust metal wire-containing woven fabric with strain-enhanced electromagnetic shielding effectiveness

Textiles that contain integrated conducting components are drawing attention for their ability to mitigate electromagnetic radiation pollution. Maintaining effective and robust electromagnetic shielding effectiveness (EMSE) under different modes, e.g. stretching, bending and washing, is of importance in protecting humans and information-sensitive electronic devices from exposure to electromagnetic interference. In this work, a weft-stretchable, conductive fabric (W-SCF) was specially manufactured for electromagnetic shielding characterization by integrating stainless steel filament (SSF) in the weft direction. The results demonstrate that our as-prepared W-SCF was effective for shielding purpose with its EMSE dependent on the orientation of the SSF within the fabric structure. Specular reflection caused by the close arrangement of the SSF and the lower electrical resistance of the fabric on per unit area basis were responsible for the enhanced shielding properties when the fabric was stretched. Furthermore, using the fabric in a 90°/90° laminated form improved the EMSE values compared with a single layer and a 0°/90° laminated versions. Importantly, the W-SCF exhibited resistance to 10 laundering cycles, 20 stretching cycles (at 25% extension), 50 bending cycles and 100 abrasion cycles, demonstrating its robustness and durability. This work is believed to take a new step in development of reliable and advance shielding materials for special protective application.

A novel printable high-speed steel filament: Towards the solution for wear-resistant customized tools by AM alternative

Additive manufacturing (AM) alternative technologies, including Fused Filament Fabrication (FFF), offer the possibility to produce both prototypes and low-volume production metallic components. This is the first time that AISI M2 high-speed steel powder is processed by FFF, achieving near full density in a complementary way to Powder Injection moulding (PIM), yet reducing the investment cost and the lead time. A completely optimized FFF process is presented: from the design of a printable highly filled metallic filament that can be fed into conventional 3D printers, to high-quality green parts that are properly debound and sintered. The final specimens (99.6% densified) are thermally treated (one quenching and two tempering) and, then, evaluated in terms of scanning electron microscopy (SEM), X-ray diffraction (XRD) analysis and mechanical characterization (hardness and wear resistance). The effect of the processing technology and the heat treatments are discussed, validating the feasibility of FFF to develop customized high-speed tools with superb performance at a competitive cost.

WITHDRAWN: Experimental investigation on strength properties of hybrid fibre reinforced high strength concrete

Abstract Dispersed fibers to concrete would act as crack resistor and would substantially improve its properties. This type of concrete is known as Fiber Fortified Cement. Strands have been utilized to strengthen materials that are more vulnerable in strain than in pressure. In this examination, Steel fiber and Polypropylene fiber were utilized as Crossover strands in various mix of extents as 80–20%, 70–30% and 60–40% individually. The exploratory investigations, for example, Compressive Quality test and Flexural Quality test were directed to contemplate the impact of steel Filaments and polypropylene Strands in various extents in solidified cement of evaluation M60 in volume portion of 1.5%. It could be perceived from the investigation that the utilization of Cross breed Fiber Strengthened High Quality Cement in basic segments leads to improve the strength and ductile property. Also it is observed that the improvement in strength is due to the presence of macro Fibers, Steel Fibers and also increases the bending property by the addition of micro Fibers, Polypropylene Fibers.

Examine on mechanical properties of steel fiber strengthened concrete with silica fume

Abstract The fiber materials are added in concrete and made it as a fiber reinforced concrete. the fibers may accessible in various kinds, for example, natural fibers, synthetic fibers, steel filaments, glass strands. The characteristics of fiber reinforced concrete is varies with the fibers, its orientation and geometries. Fibers in cement are oppose the breaks created in solid structures. The basic quality of the solid can be acquired by steel fibers. The requirement of steel reinforcement is reduced. The research work is providing for the use of steel fibers and silica fume. There are numerous trial concentrates on compressive and elasticity of high quality light weight concrete by adding of silica rage. It is proposed in the current task work to Compare the mechanical properties compressive quality, functionality and split elasticity of high quality cement with and without fiber and high quality fiber strengthened cement with silica rage. Blends are ready for M50 grade concrete. The different proportions of fibers added are 0.5%, 1%, 1.5%, 2% and 2.5%. The silica fume is replaced by 8% by the volume of cement in every mix. The results from the above experimental study will be compared and conclusions are drawn on the advantages of promoting FRC in construction.

Experimental study of fiber reinforced rigid pavement

This paper oversees exploratory assessment on mechanical properties of M20 and M30 review concrete by consolidating polymer rand steel filaments in the blend. Polymer and steel filaments of 0, 0.25, 0.5, 0.75 & 1% concrete added to the blend. For ordinary cement a comparative examination was conducted to that of the fiber reinforced in addition to flexural properties, compressive, split tractable. As the flexural qualities, split tractable and compressive properties increase in fiber content, they fairly extend. It is found that the optimal dosage is 0.6 per cent of concrete filaments by weight. It is found that, with fiber material outcomes of 0.6 per cent, compressive strength increases in 19.04 per cent.

Shielding-benefit Evaluation of Electromagnetic Radiation and UV Radiation for Multifunctional Composite Polypropylene Woven Fabrics

People have increasingly rising health consciousness in recent years and researchers are thus devoted themselves to develop multi-functional textile products. In this study, stainless steel (SS) filaments are used for electromagnetic shielding effectiveness (EMSE) while polypropylene (PP) filaments are used for ultraviolet resistance and good mechanical properties. Spinning and weaving continuous formation techniques are employed to produce wrapped yarns with SS and PP filaments, after which a weaving process is employed for the preparation of SS/PP woven fabrics. The woven fabrics are tested for EMSE and UV resistance, examining the effect of the lamination-layer numbers and lamination-layer angles. Test results show that the optimal EMSE and UV resistance occur when SS/PP woven fabrics are laminated with two layers at 90 °. Not only focus on the mechanical performance, the proposed woven fabrics with good EMSE, UV resistance, and a light weight, and are good candidate for a variety of application as required. The proposed UV resistance and EMSE woven fabrics significantly increase the additional values of traditional textiles.

A Review on Polymer Impregnated Concrete with Steel Fibre

Work of steel strands has been taken out from the waste tires in fibre generation fortified fresh cement is another test in diminishing the effect of unused components on earth. These research plans to evaluate impact of RSF on compacting strength as well as reduction conduct of SCC by remembering various strands length for expansion to utilize different contexts. Six blends of reused steel filaments fresh cementwas created. Control blend, single RSF length content blends as well as mixed substance blends (substitution of small filaments by large strands at substance of 20%, 40% as well as 90%) has been done. Complete RSF context is placed steady at 45 kg/m3. Outcomes tells that expansion ofRSF influences reduction of SCC blendsespecially following 23 days. Expansion of RSF defers breaking time not with Standing decrease width of splits.

Study on properties of electromagnetic shielding yarns and fabrics

PurposeWith the popularization of electronic products, the electromagnetic radiation pollution has been the fourth largest pollution after water, air and noise pollution. Therefore, electromagnetic shielding property of textiles is attracting more attention. In this paper, the properties of electromagnetic shielding yarns and fabrics were studied.Design/methodology/approachTen kinds of yarn, stainless steel short fiber and polyester blend yarn with three different blending ratios T/S 90/10, T/S 80/20 and T/S 70/30, stainless steel short fiber, polyester and cotton blend yarn with blending ratio C/T/S 35/35/30, core-spun yarn with one 30 um stainless steel filament C/T28tex/S(30 um), core-spun yarn with two 15 um stainless steel filaments (C/T28tex/S(15 um)/S(15 um)), twin-core-spun yarn with one 30 um stainless steel filament and one 50D spandex filament C/T28tex/S(30 um)/SP(50D), sirofil wrapped yarn with one 30 um stainless steel filament feeding from left S(30 um)+C/T28tex, sirofil wrapped yarn with one 30 um stainless steel filament feeding from right C/T28tex+S(30 um), sirofil wrapped yarn with two 15 um stainless steel filaments feeding from two sides S(15 um)+C/T28tex+ S(15 um), were spun. The qualities of spun yarns were measured. Then, for analyzing the electromagnetic shielding properties of fabrics made of different spun yarns, 20 kinds of fabrics were woven.FindingsThe tested results show that comparing to the T/S 80/20 blend yarn, the resistivity of composite yarns with the same ratio of the stainless steel filament is smaller. The possible reason is that comparing to the stainless steel short fiber, the conductivity of stainless steel filament is better because of the continuous distribution of stainless steel in the filament. Comparing with the core-spun yarn, the conductivity of the sirofil wrapped yarn is a little better. Comparing to the fabric woven by the blend yarn, the electromagnetic shielding of the fabric woven by the composite yarn is better, and comparing to the fabric woven by the core-spun yarn, the electromagnetic shielding of the fabric woven by the sirofil yarn is a little better. The possible reason is that the conduction network can be produced by the stainless steel filament wrapped on the staple fiber yarn surface in the fabric, and the electromagnetic wave can be transmitted in the network.Originality/valueIn this paper, the properties of electromagnetic shielding yarns and fabrics were studied. Ten kinds of yarn, including three stainless steel short fiber and polyester blend yarns, one stainless steel short fiber, polyester and cotton blend yarn, two core-spun yarns, one twin-core-spun yarn, three sirofil wrapped yarn, were spun. Then, for analyzing the electromagnetic shielding properties of fabrics made of different spun yarns, 20 kinds of fabrics were woven. The effects of fabric warp and weft densities, fabric structures, yarn kinds, yarn distributions in the fabric on electromagnetic shielding were analyzed.