This paper introduces a novel and complex Unsaturated Piecewise Linear Quad-Stable Stochastic Resonance System (UPLQSR) to address the issue of output saturation in the Classical Quad-Stable Stochastic Resonance (CQSR) system. By linearizing the structure of the potential function, the constraints imposed by high-order terms are effectively eliminated, allowing Brownian particles to move more freely. Numerical simulations demonstrate that UPLQSR achieves significantly higher output signal amplitudes compared to CQSR, highlighting its remarkable signal amplification capability. By analyzing the structure of the potential function, the relationship between the height of the potential barrier and the aggressiveness of the particles jumping is determined. Utilizing adiabatic approximation theory, the paper derives the Steady-state Probability Density (SPD), Mean First Passage Time (MFPT), and Spectral Amplification (SA), revealing the specific process of the particle jumping, as well as the influence of the parameters on the performance of the UPLQSR. After optimizing parameters using the Adaptive Genetic Algorithm (GA), UPLQSR is applied to the early fault diagnosis of various bearing models under Gaussian white noise, demonstrating superior fault detection capabilities. In summary, this study pioneered the theory of non-saturation of quad-stable systems, optimized the weak signal detection technique, and provided a more accurate means of signal identification and analysis, highlighting its great value of application in engineering.
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