Spinning Process Research Articles

Study of hooked fiber in cotton yarn based on tracer fiber method

PurposeThrough the tracer fiber method, we strive to more accurately obtain the hook degree, straightening degree, percentage and other characteristic indexes. In order to intuitively represent the hook state from sliver to yarn, and feed back production information in combination with quality test.Design/methodology/approachTaking the cotton fiber as an example, the hooked fibers were studied by using the tracer fiber method. Tracer fibers were made from cotton-type viscose fibers. Tracer fibers and combed cotton fibers were uniformly mixed for many times and used to produce the card sliver, semi-drawn sliver, drawn sliver, roving and yarn. With the help of ZF-20D ultraviolet analyzer, geometric parameters of hooked fibers were measured, and characterization indexes were calculated. And hook indexes and quality indexes were compared.FindingsBy redefining and reclassifying hooked fibers, the change of hooked fibers in the process was tracked and characterized carefully. Some hooks in card sliver are straightened but not eliminated, and will form longer zero-angled hooks in the subsequent process. The straightening degree and number of zero-angled hooks affect the evenness CV mainly.Originality/valueThe characterization of hooked fibers is important for reducing hooked fibers and spinning high quality yarns. There is no uniform standard for the characterization of hooked fibers at present. Most studies are about relationship between process and hook in carding and drawing. There is no research on hooked fibers in the whole spinning process. In the paper, hooked fibers were redefined and reclassified, the change of hooked fibers in the process was tracked and characterized carefully.

Functionally graded La0.6Sr0.4Co0.2Fe0.8O3−δ hollow fiber membrane for oxygen separation: fabrication, upscaling, and stability

La0.6Sr0.4Co0.2Fe0.8O3−δ (LSCF) hollow fiber membranes are usually fabricated through slurry spinning process followed by one-step sintering. While high oxygen permeation performance can be obtained, the designs lack sufficient mechanical strength, limiting further upscaling for stack and module development. This research studies a functionally graded hollow fiber LSCF membrane with a three-layer structure, i.e., thick LSCF-ZnO substrate/dense thin film LSCF/porous, thin LSCF catalyst layer. The thick substrate provides sufficient mechanical strength to support the membrane while facilitating facile gas diffusion with embedded open microchannels. The dense thin film LSCF separation layer decreases bulk diffusion resistance. The porous thin LSCF catalyst layer increases the reaction area for surface exchange process. The synergetic combination of the three layers enables to improve both mechanical strength and permeation performance. A stack with three parallelly-connected hollow fibers is assembled to demonstrate its potential capability for upscaling. Permeation performance is systematically measured and accelerated long-term stability is conducted for both the single membrane and the stack. The single membrane and the stack obtain oxygen permeation flux of ∼1.9 and 1.1 ml⋅cm−2⋅min−1 at 900 °C, respectively, and demonstrate excellent stability and robustness during a long-term test of ∼400 h and ∼20 thermal cycles between 600 and 900 °C. Membrane samples are characterized before and after the test. Experimental data are analyzed, and fundamental mechanisms are discussed.

Enhanced melt flow UHMWPE/HDPE blends melt spinning and performance study

AbstractThe extremely low melt flowability of ultra‐high molecular weight polyethylene (UHMWPE) is the primary obstacle to its melt processing. Particularly in melt spinning processes, the extremely high molecular weight of UHMWPE and the density of entangled molecular chains severely limit its production efficiency and monofilament performance. This study investigates the effect of flow modifiers on the melt spinning process of UHMWPE/HDPE blends, focusing on CaSt2, PEG, and CaSt2/silicone powder composite additives, and their impact on the standard tensile samples and monofilament tensile properties of UHMWPE/HDPE. The mechanism of additive influence on the tensile properties of UHMWPE/HDPE blends is analyzed through tensile strength testing, thermal analysis, and microscopic morphology observation. The results show that in standard tensile samples, CaSt2 or CaSt2/silicone powder composite additives can enhance the crystallinity of the blend, thereby improving its tensile strength. Conversely, adding PEG significantly reduces the crystallinity and tensile strength of the blend. The maximum tensile strength of CaSt2‐modified UHMWPE/HDPE monofilament is 1236.61 MPa. This enhancement is attributed to the lubricating effect of CaSt2, which simultaneously assists the molecular chains in the amorphous region, and the reorientation of the stress‐induced molten lamellar structure under tension, greatly promoting the formation of straight‐chain crystals in the monofilament. During hot drawing, PEG inhibits the formation of straight‐chain crystals in the monofilament, resulting in a 3.06% decrease in maximum crystallinity compared with standard tensile samples. When CaSt2 is combined with silicone powder, the additives tend to aggregate during hot drawing, and these larger aggregate particles hinder the orientation of molecular chains along the drawing direction, resulting in a 30.75% decrease in maximum tensile strength of the monofilament compared with the standard tensile samples.Highlights The tensile property of UHMWPE/HDPE blends modified with additives was discussed. Analytical techniques including DSC, SEM, and tensile strength tests were used. The maximum tensile strength of the monofilament can reach up to 1236.61 MPa. UHMWPE/HDPE/CaSt2 = 60/40/0.5 exhibits the best tensile property.

Improved recyclability of the superbase ionic liquid [MTBNH][AcO] used in the lyocell fiber spinning process

In the research of new solvents for cellulose dissolution for textile fiber production, some ionic liquids offer high dissolving capacities making them attractive solvents for lyocell processes. One especially interesting group is superbase carboxylates. However, despite their excellent pulp dissolving abilities and good spinnability properties in a lyocell process, they have been lacking hydrolytic stability, which hinders their recyclability. In this article, a new type of superbase-based ionic liquid, [MTBNH][AcO], is aimed to provide higher hydrolytic stability than its structural relative predecessors. For evaluation of the hydrolysis behavior of [MTBNH][AcO], we have tested the ionic liquid in two sets of recycling experiments. The “blank-experiments” were applied to investigate hydrolytic behavior without the presence of pulp. These values were compared with the results from spinning trials with pulp. It was found that this new ionic liquid is not only more stable than its predecessor [MTBDH][AcO] in terms of hydrolysis but can also dissolve and spin cellulose at lower temperatures. The spun fibers were tested for their textile-physical properties and their performance was comparable to other lyocell fibers.

Fabrication of pressure visual fiber based on liquid metal control thermochromic pigments

AbstractIn this study, pressure visual fibers (PVF) with a core‐shell structure were prepared using a coaxial wet spinning process. The fiber composite shell consists of a luminescent material (as a light source) and a thermochromic pigment (as a filter light source) mixed with a polyacrylonitrile (PAN) matrix. The fiber core layer, on the other hand, was made of gallium‐indium alloy liquid metal. In operation, the filter light source is activated by joule heat drive (resulting in the fading of the thermochromic pigment), and the PVF releases phosphorescence upon exposure to ultraviolet light. When a certain pressure is applied to the fiber shell, the liquid metal in the core layer is squeezed, resulting in a local cross‐sectional area reduction, an increase in local joule thermal power, and thus local discoloration. This localized compression, in combination with a small rated current and the presence of an ultraviolet light source, converts the mechanical force (strain and compression) into an optical response. The excellent electrical conductivity of the liquid metal, combined with its compatibility with the soft matrix, makes it a promising candidate for applications in smart textiles and flexible sensing.Highlights The technology of visual fiber controlled by current is presented. The bendability and controllability of visual composites are improved. The composite fiber can be visualized when stressed.

Characterization of Blow-Spun Polyurethane Scaffolds-Influence of Fiber Alignment and Fiber Diameter on Pericyte Growth.

In this study, fibrous polyurethane (PU) materials with average fiber diameter of 200, 500, and 1000 nm were produced using a solution blow spinning (SBS) process. The effects of the rotation speed of the collector (in the range of 200-25 000 rpm) on the fiber alignment and diameter were investigated. The results showed that fiber alignment was influenced by the rotation speed of the collector, and such alignment was possible when the fiber diameter was within a specific range. Homogeneously oriented fibers were obtained only for a fiber diameter ≥500 nm. Moreover, the changes in fiber orientation and fiber diameter (resulting from changes in the rotation speed of the collector) were more noticeable for materials with an average fiber diameter of 1000 nm in comparison to 500 nm, which suggests that the larger the fiber diameter, the better the controlled architectures that can be obtained. The porosity of the produced scaffolds was about 65-70%, except for materials with a fiber diameter of 1000 nm and aligned fibers, which had a higher porosity (76%). Thus, the scaffold pore size increased with increasing fiber diameter but decreased with increasing fiber alignment. The mechanical properties of fibrous materials strongly depend on the direction of stretching, whereby the fiber orientation influences the mechanical strength only for materials with a fiber diameter of 1000 nm. Furthermore, the fiber diameter and alignment affected the pericyte growth. Significant differences in cell growth were observed after 7 days of cell culture between materials with a fiber diameter of 1000 nm (cell coverage 96-99%) and those with a fiber diameter of 500 nm (cell coverage 70-90%). By appropriately setting the SBS process parameters, scaffolds can be easily adapted to the cell requirements, which is of great importance in producing complex 3D structures for guided tissue regeneration.

A Comprehensive Review of Hollow-Fiber Membrane Fabrication Methods across Biomedical, Biotechnological, and Environmental Domains.

This work presents methods of obtaining polymeric hollow-fiber membranes produced via the dry-wet phase inversion method that were published in renowned specialized membrane publications in the years 2010-2020. Obtaining hollow-fiber membranes, unlike flat membranes, requires the use of a special installation for their production, the most important component of which is the hollow fiber forming spinneret. This method is most often used in obtaining membranes made of polysulfone, polyethersulfone, polyurethane, cellulose acetate, and its derivatives. Many factors affect the properties of the membranes obtained. By changing the parameters of the spinning process, we change the thickness of the membranes' walls and the diameter of the hollow fibers, which causes changes in the membranes' structure and, as a consequence, changes in their transport/separation parameters. The type of bore fluid affects the porosity of the inner epidermal layer or causes its atrophy. Porogenic compounds such as polyvinylpyrrolidones and polyethylene glycols and other substances that additionally increase the membrane porosity are often added to the polymer solution. Another example is a blend of two- or multi-component membranes and dual-layer membranes that are obtained using a three-nozzle spinneret. In dual-layer membranes, one layer is the membrane scaffolding, and the other is the separation layer. Also, the temperature during the process, the humidity, and the composition of the solution in the coagulating bath have impact on the parameters of the membranes obtained.

Upcycling of cellulosic textile waste with bacterial cellulose via Ioncell® technology

Currently the textile industry relies strongly on synthetic fibres and cotton, which contribute to many environmental problems. Man-made cellulosic fibres (MMCF) can offer sustainable alternatives. Herein, the development of Lyocell-type MMCF using bacterial cellulose (BC) as alternative raw material in the Ioncell® spinning process was investigated. BC, known for its high degree of polymerization (DP), crystallinity and strength was successfully dissolved in the ionic liquid (IL) 1,5-diazabicyclo[4.3.0]non-5-enium acetate [DBNH][OAc] to produce solutions with excellent spinnability. BC staple fibres displayed good mechanical properties and crystallinity (CI) and were spun into a yarn which was knitted into garments, demonstrating the potential of BC as suitable cellulose source for textile production. BC is also a valuable additive when recycling waste cellulose textiles (viscose fibres). The high DP and Cl of BC enhanced the spinnability in a viscose/BC blend, consequently improving the mechanical performance of the resulting fibres, as compared to neat viscose fibres.

Enhancing spinnability and properties of carbon fibers through modification of isotropic coal tar pitch precursor

Producing general-purpose carbon fibers (GPCFs) with excellent properties using an economical raw material such as coal tar pitch (CTP) holds significant importance. To synthesize carbon fibers, the spinnability of precursor material plays an important role. However, the CTP impedes flowability during the spinning process due to possessing high molecular weight complex aromatic structures. To address this limitation, CTP was blended with varying proportions of petroleum pitch (5, 10 and 20 %) and spinnability and flow behavior were analyzed using Rheology measurements. The distinct constitutional properties of petroleum pitch also contributed to alterations in both the stabilization and carbonization processes. Carbon fibers produced from 10PP showed the highest tensile strength and modulus of ∼784 MPa and ∼47 GPa, respectively. The impact of oxidative and carbonization treatments on the resultant microstructural and mechanical properties of carbon fibers was thoroughly examined using various techniques such as FTIR, XPS, XRD, SEM, Raman and UTM. The results showed that the composition of petroleum pitch influenced the stabilization of fibers which eventually affected the carbonization process and resultant properties of carbon fibers. This study offers an understanding of the connection between the precursor's composition, stabilization conditions, and mechanical properties of the resultant carbon fibers.

Optimizing the Shape of the Spinning Electrode for Needleless Coaxial Electrospinning

This work deals with designing the optimal shape of the spinning electrode to optimize the distribution of the electric field and suppress the formation of corona discharges on the surface of the electrode during electrospinning using direct current (DC). Some of the solutions used for electrospinning are solved in flammable solvents, such as PVB; therefore, corona discharges are hazardous, as they cause sparks that can cause fires and explosions. The shape optimization was carried out on a plate weir electrode, which uses the principle of free surface spinning. Using the electric field simulation, an analysis of the plate weir spinner was carried out, and its optimization was aimed at minimizing the occurrence of corona discharges, which negatively affect the spinning process. Based on the simulations’ results, the spinning electrode design parameters were adjusted so that an even distribution of the electric field over the entire active surface of the electrode was ensured, and the incidence of corona discharges was prevented. A laboratory experiment was used to validate the function of the design changes in the spinning electrode.

Development of Banana Fabric Fruit Cover Finished with Neem Leaf Extraction

Fruit covers, also known as fruit protection covers or fruit netting, are used in agro tech to provide a physical barrier around fruits. They are typically made of lightweight, breathable material that allows sunlight, air, and water to reach the fruit while keeping pests, birds, and other animals away. Fruit covers act as a shield against extreme weather conditions, such as hail, strong winds, or excessive rainfall, which can cause physical damage to the fruit. Fruit cover protects from damages caused by nature to the fruits. Banana fabric is used for fruit cover. It is breathable and biodegradable. Banana fiber has its own physical and chemical characteristics and many other properties that make it a fine quality fiber. Appearance of banana fiber is similar to that of bamboo fiber and ramie fiber, but its fineness and spinnability is better than the two. The chemical composition of banana fiber is cellulose, hemicellulose, and lignin .It is highly strong fiber .It has smaller elongation. It has somewhat shiny appearance depending upon the extraction & spinning process. Selected the neem leaf to prevent the fruits from insects. The herb was collected and washed thoroughly to get rid of insects if any were present in it. The leaves are plucked and taken for the next process. Double boiling method is used to extract neem leaf. In a double boiler, water is placed in a pot that sits on the burner. On top of the pot, a glass or metal bowl holds the ingredients you're cooking. The steam from the simmering water warms the contents of the bowl gently with indirect heat. Fruit cover has 70% breathability. It is done to confirm that the fruit cover is suitable for the fruit to grow. Tearable testing is 25% towards wet tearing an 20% towards dry tearing. Keywords: Fruit cover, Extraction of neem leaf, Banana fabric, breathability, shield against extreme weather, Myrobalan

Enhancing thin-film composite polyethersulfone hollow fiber membranes through alkali-induced interfacial polymerization modification for effective separation of monovalent/divalent salts

Amidst the escalating global water scarcity issues, finding better ways to sustainably treat brackish water and seawater while simultaneously recovering resources becomes increasingly important. In this work, we investigated the fabrication strategies to produce polyethersulfone hollow fiber membranes (PES HFMs) with robust characteristics and uniformly arranged shape. The presence of an air gap (AG) in the dry-wet spinning process facilitates the chain orientation due to the gravitational force and elongational stretch and moisture-induced early phase inversion, therefore preventing corrugations on the shell side. We extensively studied the correlation between HFM spinning parameters and the appearance and disappearance of buckling effects. Moreover, it was proven that the addition of N-methyl-2-pyrrolidone (NMP) to the bore fluid composition prolongs the demixing process, overcoming the HFMs' delamination issue. After optimizing the spinning conditions, a facile alkali-induced interfacial polymerization (IP) was employed to enhance the formation of a selective polyamide (PA) layer on PES HFM substrates. The final membrane made by this modification process, denoted as PES-IP-BOH, exhibits a Na2SO4 rejection higher than 96 %, while maintaining low rejections for other monovalent salts. Accordingly, it achieved a high ideal selectivity of >23 for the selective separation of monovalent and divalent salts.

Effect of drawing and heat‐setting process on aggregate structure of Poly(ethylene terephthalate) industrial fiber in large‐scale spinning production

AbstractIt is a vital route to develop new fiber products with various physical‐mechanical properties by which their aggregation structure can be changed via controlling the spinning process parameters. In this study, five groups fiber samples had been obtained by changing the spinneret drawing ratio, two stages drawing ratio and two stages heat‐setting rate. The aggregation structure of the poly(ethylene terephthalate) (PET) industrial fibers from different spinning process was analyzed by combination use of thermal analysis, two‐dimensional wide‐angle X‐ray diffraction (WAXD), small‐angle X‐ray scattering (SAXS), and Infrared Spectroscopy (IR) measurements. It was found that, increasing the spinneret drawing ratio and two stages drawing ratio promoted the orientation and crystallinity within a certain range. For the subsequent two stages heat‐setting process, the disorientation of the amorphous chain is simulated by reducing the relaxation rate and heat setting temperature. Finally, a concise three‐dimensional structure model was established to explain the relationship between aggregation structure and property. These results have important reference for the structure and property analysis of polyester industrial fiber.

High-speed spinning of collagen microfibers comprising aligned fibrils for creating artificial tendons

Bundles of engineered collagen microfibers are promising synthetic tendons as substitutes for autogenous grafts. The purpose of this study was to develop high-speed and continuous spinning of collagen microfibers that involves stretching of collagen stream. Our study revealed the ‘critical fibrillogenesis concentration (CFC)’ of neutralized collagen solutions, which is defined as the upper limit of the collagen concentration at which neutralized collagen molecules remain stable as long as they are cooled ( ⩽ 10 °C). Neutralized collagen solutions at collagen concentrations slightly below the CFC formed cord-like collagen gels comprising longitudinally aligned fibrils when extruded from nozzles into an ethanol bath. Dry collagen microfibers with a controlled diameter ranging from 122 ± 2–31.2 ± 1.7 μm can be spun from the cord-like gels using nozzles of various sizes. The spinning process was improved by including stretching of collagen stream to further reduce diameter and increase linear velocity. We extruded a collagen solution through a 182 μm diameter nozzle while simultaneously stretching it in an ethanol bath during gelation and fiber formation. This process resembles the stretching of a melted thermoplastic resin because it solidifies during melt spinning. The mechanical properties of the stretched collagen microfibers were comparable to the highest literature values obtained using microfluidic wet spinning, as they exhibited longitudinally aligned fibrils both on their surface and in their core. Previous wet spinning methods were unable to generate collagen microfibers with a consistent tendon-like fibrillar arrangement throughout the samples. Although the tangent modulus (137 ± 7 MPa) and stress at break of the swollen bundles of stretched microfibers (13.8 ± 1.9 MPa) were lower than those of human anterior cruciate ligament, they were within the same order of magnitude. We developed a spinning technique that produces narrow collagen microfibers with a tendon-like arrangement that can serve as artificial fiber units for collagen-based synthetic tendons.

Selective oxidation behavior based on iron-doped MOF derived carbon-based catalysts: Active site regulation and degradation mechanism analysis

Selective removal of target organic pollutants in complex water quality of municipal sewage is extremely important for the deep treatment of water quality. Here, energetic MOF and Fe-MOF are doped in electrostatic spinning process to adjust the structure and composition of the catalysts, active oxygen species (ROSs), realizing the selective removal of organic pollutants. Non-azo and azo pollutants are selected as target pollutants. Catalysts PCFe-8 with Fe nanoclusters, EPCFe-8 with Fe-Nx, and EPC-8 without Fe doping are used to activate peroxymonosulfate (PMS) for degrading pollutants. The results show that the PCFe-8/PMS system can produce the most SO4− and exhibit superior removal of azo pollutants, whereas the degradation behavior of non-azo pollutants is more inclined to occur in the EPCFe-8/PMS system and the EPC-8/PMS system. This work provides a reference for elucidating the relationship between catalyst structure and components, types of ROSs, and selective degradation of pollutants.

Preparation of solution blow spinning nanofibers and its application in the food field: a review

Abstract Solution blow spinning is a technology that uses high-pressure gas to prepare spinning solution into nanofibers. It has the advantages of high production efficiency and easy operation, and the prepared nanofibers have a large specific surface area, high porosity, and flexible surface functionalization. Therefore, solution blow spinning has received more and more attention in the food field. This paper first introduces the principle of solution blow spinning, the influence of spinning liquid properties, process parameters, and environmental factors on the spinning process. Secondly, it introduces the materials and ways of applying solution blow-spun nanofibers in the food field, such as bacteriostatic food packaging, slow-release food packaging, and intelligent sensors. Finally, the application of solution blow spinning technology in food is summarized and prospected. This paper provides a reference for further research and application of solution blow spinning in the food field at a later stage.

Dynamic optimization of die-less spinning process through autonomous modeling of time-varying forming law

Die-less spinning is a typical incremental forming technology with flexible processing parameters, including the roller path and loading parameters, whose forming law changes dynamically and easy-to-produce defects of excessive thinning and flange wrinkling. This brings a great challenge to the process design of die-less spinning. In this study, we proposed a novel dynamic optimization approach and system considering the time-varying forming law for the processing parameters in die-less spinning. The idea of proposed approach is that simulating the spinning process step by step through autonomous finite element modeling, real-time extracting and modeling the simulated spinning status at each forming step to capture the time-varying forming law, then gradually optimizing the processing parameters through efficient multi-objective optimization algorithm. By conducting the proposed dynamic optimization approach to the first spinning pass of die-less spinning, series of polynomial response surface models (PRSM) of wall thickness and flange wrinkling at various forming steps were developed to describe the time-varying forming law. On this basis, the roller path and matching loading parameters in each step were gradually optimized through a differential evolution algorithm with the multi-objective of minimizing wall thickness reduction, reducing flange wrinkling and maximizing forming efficiency. The optimized process produced better spun part than the traditional spinning process, presenting the wall thickness reduction ≤5 % and the flange wrinkling ≤2.5 mm. Furthermore, the time-varying influence of processing parameters on the wall thickness and flange wrinkling were elucidated based on the PRSM of spinning status at various forming steps.

Advanced Fabrication and Characterization of Hydrothermal Responsive Fabric from Microcrystalline Cellulose-Reinforced Shape Memory Polyurethane Filament

Demands for smart textiles have recently increased quickly in terms of functionality and responsiveness to wearers and environmental changes. This paper explores the development of hydrothermal responsive shape memory woven fabric from Microcrystalline Cellulose Reinforced Shape Memory Polyurethane Microcomposite Filament. The concentration of microcrystalline cellulose and drawing ratio of the filaments were first optimized according to the tensile strength and shape recovery ratio and taken as 15 wt% and 2.0 respectively. Hydrothermal responsive shape memory micro-composite filaments were then produced from shape memory polyurethane (SMPU) and microcrystalline cellulose (MCC) with optimized concentration and draw ratio by wet spinning process. The physical, mechanical, thermal and shape memory performances of the filaments were studied. The optimized filament was found to have a tensile strength of 0.91 cN/dtex and elongation of 385.2% in which the strength is much more improved when compared to a pure SMPU filament of strength 0.72 cN/dtex. The shape fixity and shape recovery results of the micro-composite filament were found to be 71.2% and 93.6% respectively. A woven fabric was manufactured from pure polyester, cotton as warp and SMPU-MCC filaments as weft and its breathability and shape memory properties were investigated. The air permeability of SMPU-PE fabrics was found to be 172.9 mm/s and 155.1 mm/s in its fixed temporary shape and recovered shape respectively. The water vapour permeability of SMPU-CT fabric was found to be 612.01 g/m2.h and 540.28 g/m2.h in its fixed temporary and recovered shape respectively which shows smart breathable fabrics can be made and adopted with enhanced properties.

Properties and environmental sustainability of fungal chitin nanofibril reinforced cellulose acetate films and nanofiber mats by solution blow spinning

Materials from biological origin composed by renewable carbon facilitate the transition from linear carbon-intensive economy to a sustainable circular economy. Accordingly, we use solution blow spinning to develop fully biobased cellulose acetate films and nanofiber mats reinforced with fungal chitin nanofibrils (ChNFs), an emerging bio-colloid with lower carbon footprint compared to crustacean-derived nanochitin. This study incorporates fungal ChNFs into spinning processes for the first time. ChNF addition reduces film surface roughness, modifies film water affinity, and tailors the nanofiber diameter of the mats. The covalently bonded β-D-glucans of ChNFs act as a binder to improve the interfacial properties and consequently load transference to enhance the mechanical properties. Accordingly, the Young's modulus of the films increases from 200 ± 18 MPa to 359 ± 99 MPa with 1.5 wt% ChNFs, while the elongation at break increases by ~45 %. Life cycle assessment (LCA) is applied to quantify the environmental impacts of solution blow spinning for the first time, providing global warming potential values of 69.7–347.4 kg·CO2-equiv.·kg−1. Additionally, this work highlights the suitability of ChNFs as reinforcing fillers during spinning and proves the reinforcing effect of mushroom-derived chitin in bio-based films, opening alternatives for sustainable materials development beyond nanocelluloses in the near future.

Degradation of nanofiber layers made of biobased polyamide 4

Based on renewable raw materials, polyamide 4 has excellent mechanical properties, high hydrophilicity, and cotton-like water sorption. The problem is its low thermal stability near its melting point, which does not allow melt processing. With the development of the technology of electrostatic spinning of polymers from solutions, the attention of researchers has returned to polyamide 4. In this work, nanofiber layers of polyamide 4 with molar masses of 18,000 and 280,000 g/mol and diameters of 350 ± 60 and 270 ± 10 nm, respectively, were prepared by electrostatic spinning from a mixed solution of formic acid and dichloromethane. Subsequently, the layers were subjected to degradation in phosphate buffer at 37 and 60 °C. The electrostatic spinning process was shown to result in a decrease in the molar mass of the samples. During degradation in buffer at pH 7.4, the molar mass does not change significantly, but there is a change in the structure of the nanofibrous layers by bonding of the fibers, especially for low molecular weight PA4. In contrast to other studies, polyamide 4 is hydrolytically stable even in the form of nanofiber layers.