Electric arc furnace dust (EAFD) and polyvinyl chloride (PVC) are two hazardous wastes that are accumulated world-wide at an alarming rate. Utilising these two wastes simultaneously towards a sustainable recycling loop can greatly mitigate their environmental impact. Herein, EAFD was studied as a potential emission fixator of evolved gaseous HCl generated from the thermal decomposition of PVC under different operational conditions: EAFD-PVC mass ratio, solid reactants geometry, O2 partial pressure, holding temperature, holding time and heating rate. The highest chlorine fixation percentage was calculated to be 78.9% and was obtained at an EAFD-PVC mass ratio of 1:1 (thin disks geometry), while the rest escaped in the form of HCl/Cl2. No significant variation was observed on the percentage of fixed chlorine when the thermal treatment was performed using different geometries: long cylinder, thin disks, and powder forms with a maximum difference in fixation of only 5.6% between extremities. Increasing O2 partial pressure positively affected the chlorine fixation percentage increasing it from 39.9 to 48.4% at 0 and 21 kPa partial pressures, respectively. Increasing both the holding temperature and holding time under oxidative conditions negatively affected the percentage of fixed chlorine due to oxidation of formed FeCl2 back to Fe2O3. The heating rate did not show any significant effect on the amount of fixed HCl, suggesting that the speed of chlorination reactions can be identical to or faster than the decomposition rate of PVC. Overall, EAFD is believed to be an excellent candidate for capturing HCl contained in PVC upon thermal degradation.
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