Spark Timing Research Articles

The operating parameter optimization of spark duration effect on the performance and emission characteristics of direct-injection propane by genetic algorithm

It is challenging to optimize of the effect of spark discharge duration on low carbon direct injection combustion of propane from a specific aspect of the internal combustion engine. The strategy in this paper combines a genetic algorithm (GA) with an artificial neural network (ANN) to enhance efficiency of a large bore diesel engine modified with spark plug and fueled with propane direct injection under various spark timing durations and identify its engine performance parameters and corresponding conditions for operational control purpose. In-cylinder performance experiments were used to create 756 datasets for training, testing, and validating the ANN with 16 neurons on each hidden layer, respectively. The selected performance parameters were the heat release rate, turbulent kinetic energy, indicated mean effective pressure, and indicated thermal efficiency. The NOx and CO emissions are improved by 7.14 % and 0.74 %, respectively, by the optimized ANN model. In addition, compared to an experimental result, the model improves the indicated thermal efficiency, heat release rate, and indicated mean effective pressure by 1.35 %, 0.37 %, and 0.04 %, respectively. The combined of ANN-GA is effective in identifying the optimal operating parameters for in-cylinder performance and emission.

Combustion and emissions of an ammonia heavy-duty engine with a hydrogen-fueled active pre-chamber ignition system

Combustion and emission characteristics of a heavy-duty single-cylinder ammonia engine with a hydrogen-fueled active pre-chamber ignition system are investigated experimentally at the condition of IMEP 10 bar, 1000 rpm, where effects of spark timing, excess air ratio (λ), and hydrogen energy ratio are tested. Three distinguishable combustion phases are observed, including pre-chamber combustion, turbulent-jet-controlled combustion, and ammonia-chemical-kinetics-controlled combustion. Advancing spark timing makes combustion phases earlier, increasing pressure rise rate, combustion pressure, and NOx emissions. The optimal spark timing for the highest indicated thermal efficiency (ITE) is −12°CA ATDC in the experiment. λ range for stable combustion is 1.1–1.5 and ITE peaks at λ = 1.3. The hydrogen energy ratio, 7.9%∼10.5%, has little influence on the engine performance. However, a low hydrogen energy ratio could increase the risk of misfire. The optimal hydrogen energy ratio is about 9∼10%.

Performance of anhydrous ethanol and gasoline blends on a SI engine: Decoupling evaporation enthalpy and knock resistance

Blending bioethanol with gasoline is recognized as a rapid solution for mitigating nonrenewable carbon dioxide emissions. This approach proves particularly meaningful in markets where the production of this biofuel aligns with sustainable practices. Understanding the alterations in the combustion process holds significance within these markets, contributing to informed decision-making and fostering environmentally conscious practices. In this context, it is widely known that highly ethanol blended fuels can provide benefits regarding suppression of knocking combustion in spark ignited engines if the quality of the base-fuel is not deteriorated to maintain octane ratings. However, the results of engine knocking investigations can be affected by two effects simultaneously. Firstly, ethanol has a beneficial effect on knock suppression due to its high enthalpy of evaporation compared to gasoline, which results in inner mixture cooling especially with direct injection. Secondly, ethanol can have beneficial effects on knock suppression by its decreased self-ignition tendency. This paper provides the set-up and results of an adapted engine testing procedure to diminish the effects of evaporation enthalpy during the knocking investigations of different highly ethanol blended fuels. The presented testing procedure at a single-cylinder research engine includes three technical steps: (1) the engine is equipped with a port fuel injection in stoichiometric operation for all tested fuels; (2) the engine is operated with constant speed of 1500 rpm and constant spark timing of 33° firing top dead center; (3) the engine is operated with fuel individual settings for the intake manifold gas pressure and intake manifold gas temperature. These parameters are adjusted to test all fuels with similar in-cylinder conditions at spark timing. The differing heating values of the fuels obviously result in differing engine loads. However, the presented testing procedure is aimed to achieve comparable in-cylinder conditions at spark timing without the effect of evaporation enthalpy. The novelty of the study lies in its adapted engine testing procedure that mitigates the cross-effects of fuel properties and operational conditions to isolate the true influences on knock occurrence. The paper provides a comprehensive description of the theoretical backgrounds, experimental set-up and post-processing procedures and also shows the results of the first measurement campaign.

Experimental multiple parameters optimization of the injection strategies for a turbocharged direct injection hydrogen engine to achieve highly efficient and clean performance

Improving the brake thermal efficiency (BTE) and reducing NOx emissions are two main goals for hydrogen-powered internal combustion engines to achieve efficient and clean performance. This paper focuses on the multiple parameters optimization of injection and ignition both experimentally and numerically based on a 2.0L turbocharged direct injection hydrogen engine. Firstly, the effects of single and split injection on engine performance, in-cylinder mixing and combustion characteristics are investigated. Secondly, the single-factor effect of split injection parameters and spark timing on engine performance are obtained with different engine speeds. Significant interaction effects are detected between these factors. Thus, a multi-parameter optimization is conducted based on the response surface methodology method to analyze the co-relationship of factors (split injection control parameters and ignition) on responses (BTE, NOx emissions, and knock intensity) at high-load. Finally, a maximum BTE of 43.03% and a reduction in NOx emissions by 71.19% are achieved with the help of model prediction at 2500 rpm and a load of 1.40MPa. Further optimization of other engine speeds is conducted, and the boundary of high-efficiency region (BTE>40%) covers over 50% of the load map after optimization. These results can provide valuable support for the performance improvement of efficiency and clean hydrogen engines.

Combination of G-Equation and Detailed Chemistry: An application to 3D-CFD hydrogen combustion simulations to predict NOx emissions in reciprocating internal combustion engines

In the recent years, the growing pressure by the European Union to phase out the internal combustion engines has raised the quest for alternative solutions for low-environmental-impact mobility. Nevertheless, concerns on the life-cycle emissions of battery electric vehicles and perplexities on the socio-economic sustainability of the ecological transition suggest that maintaining the interest in internal combustion engines can be strategic, provided that carbon-neutral fuels are adopted. On the basis of the technological neutrality principle, relying on already existing and well-established technologies requires less effort and cost to convert the whole road transport. Moreover, the adoption of bio- or e-fuels obtained from renewable sources widely spread across the globe is not of secondary importance. In fact, cost reduction and worldwide diffusion of the resources are both main promoters of socio-economic sustainability.In this scenario, green hydrogen represents one of the main solutions for the survival of reciprocating engines. Since the production is solely based on renewable energy sources, it is not simply characterized by zero CO2 emissions at the tailpipe, but it can be considered overall carbon neutral. A technical drawback in the use of hydrogen is represented by emissions of nitrogen oxides (NOx), due to the ever-present high temperature combustion process. For this reason, an ad-hoc design is mandatory to minimize NOx production, and CFD can be a valid tool to reduce cost and time to market for the development of hydrogen engines.In this regard, the current work proposes a 3D-CFD numerical methodology, based on the combination of G-Equation and Detailed Chemistry models, for NOx prediction in in-cylinder simulations of reciprocating internal combustion engines fueled with hydrogen. Although the combination of level-set method and chemical kinetics is not a novelty in literature, it is the first time that it is applied to evaluate NOx emissions in H2 engines. The proposed approach is validated against experimental data on a direct injection, spark ignition, hydrogen engine. The methodology is able to properly predict NOx emissions at different mixture qualities, revving speeds and spark times. The total number of investigated cases is 17, which is a large set of simulations compared to the existing literature. Considering the best chemical mechanism (i.e. the one providing the best results among the tested ones), the error in the NOx prediction is always lower than 25% for all the simulations.Once the methodology is validated, the effect of spark and injection timings on NOx is discussed. Such a deepening is useful to emphasize the potential of the CFD to investigate phenomena leading to emission formation and, thus, to optimize engine parameters for NOx reduction.

Collaborative effects of fuel properties and EGR on the efficiency improvement and load boundary extension of a medium-duty engine

EGR dilution combustion has problems such as weakened anti-knock capability at high load, slow combustion speed and poor combustion stability, which results in limitations in the thermal efficiency improvement and load boundary extension of medium-duty highly-downsized engines. It is necessary to combine EGR dilution and other measures to collaboratively control the in-cylinder thermodynamic state and combustion process. The experimental investigations in this study isolate the effect of the ethanol blending ratio in ethanol gasoline on the anti-knock performance, combustion performance and thermal efficiency, and verifies the potential of collaborative optimization of fuel properties and EGR in improving the thermal efficiency and extending the load boundary for a medium-duty highly-downsized engine. The results show that as the load increases, the improvement effect of increasing the blending ratio of ethanol in the anti-knock performance, combustion speed, and the turbine inlet temperature reduction will become more obvious. At high load, using E20 fuel can improve the EGR tolerance, advance the spark timing and CA50, and thus increase the BTE. As the speed decreases, the thermal efficiency improvement effect of E20 fuel gradually increases, and the improved load range extends. The collaborative optimization of E20 fuel and EGR can further extend the high thermal efficiency area of the engine. And the Max. achievable load is 0.11 MPa higher than that of E10, which effectively extends the upper load limit during the stoichiometric combustion.

Assessment of process parameters on modified 316L SS surfaces prepared via hybrid powders mixed EDM

This study aims to assess the influence of hybrid powders (hydroxyapatite, manganese, copper, and carbon nanotube) mixed electric discharge machining (EDM) and coating process on 316L stainless steel (SS). An efficiently machined, hydrophilic, thin, and microporous surface is produced using variable discharge energies and powders weighted percentage suspended in the dielectric medium. The research outcome indicates that the hybrid powders mixed-EDM process synthesised a coating that substitutes the base elements with foreign elements of calcium (Ca), phosphorous (P), copper (Cu), carbon (C), oxygen (O), and manganese (Mn). The surface wettability response of the coating displays a hydrophilic nature with a contact angle of 51.5° and surface energy of 52.9 mJ m−2. The coated surface exhibited a roughness value of 3.201 μm, which is expected to promote osseointegration, and the material removal rate has been enhanced to an optimal value of 100.32 mg/min. The Taguchi design demonstrated that the powder mixing ratio, current intensity, and spark time are the most influential factors in the hybrid powders mixed EDM process. This study determines a novel multiple additives-assisted EDM method to synthesise a coating on 316L SS with potential benefits for biomedical applications.

Influence of ethanol–gasoline–hydrogen and methanol–gasoline–hydrogen blends on the performance and hydrogen knock limit of a lean-burn spark ignition engine

This study investigates the effects of ethanol–gasoline and methanol–gasoline blends on the performance of a lean-burn spark ignition engine and the hydrogen knock limit of the engine with hydrogen-enriched fuel. The experimental setup includes liquid in-cylinder fuel injection and hydrogen port induction. Ethanol and methanol are blended with pure gasoline up to 50% by volume (20%, 35% and 50%) and all fuels are drip-fed with hydrogen until combustion knock is detected in step size of 2LPM. The hydrogen knock limit extension is achieved with ethanol–gasoline and methanol–gasoline blends and is further extended by spark-timing retardation. Retarded spark timing and ethanol–methanol blended fuels reduce the brake thermal efficiency, brake mean effective pressure, and peak in-cylinder pressure. The cyclic variation increases with ethanol and methanol addition and decreases with spark-timing retardation and hydrogen enrichment. Unlike hydrogen enrichment, ethanol and methanol addition reduce the CO2 and NOx emissions but increase the CO emission.

An experimental study on fuel reforming waste heat recovery engine system fueled with methane

The effects of various operating parameters on a fuel reforming waste heat recovery engine system fueled with methane were experimentally investigated. Steam methane reforming was employed in the system because it is endothermic. Experiments were conducted on the parameters of methane flow rate to reformer and steam-to-carbon ratio to study their effects on the conversion of methane and resulting the overall thermal efficiency of the system. The components of the reformed gas were analyzed, and their effects on the combustion characteristics and thermal efficiency factors of a spark-ignition gas engine were discussed. The effects of engine operating parameters such as spark timing and excess air ratio on the exhaust gas heat recovery effect by fuel reforming and the improvement of system thermal efficiency were also investigated through experiments.

Experimental investigation on the influence of gasoline injection pressure on the hydrogen knock limit and performance of a hydrogen–gasoline dual fuel engine

This study experimentally investigated the influence of gasoline injection pressure (GIP) on the performance and hydrogen knock limit of a gasoline direct-injection hydrogen–gasoline dual-fuel engine. The GIP was varied from 50 to 140 bar, and hydrogen was introduced at a step size of 2 LPM until knock onset at spark timings of 4° and 12° CA before top dead center (BTDC). The hydrogen knock limit was extended at a higher GIP, with maximum hydrogen flow rates of 10 and 16 LPM at 12° CA and 4° CA BTDC, respectively. Increasing the GIP and retarding the spark timing negatively affected brake thermal efficiency, brake mean effective pressure, and in-cylinder pressure. The CO2 and NOx emissions decreased, and the CO emissions increased with an increase in the GIP. The cyclic variation increased considerably with GIP. However, hydrogen blending exhibited a completely opposite trend to that of GIP.

Combustion characteristics and flame development of ammonia in an optical spark-ignition engine

To meet the ever-increasing serious challenges of global energy shortages and environmental pollution, it is urgent to apply alternative carbon-free fuels in the transportation field to reduce global carbon dioxide emissions. Ammonia is considered a prospective carbon-free fuel for engines due to its advantages in production, storage and transportation. The combustion and flame development characteristics of ammonia at different excess air ratios (λ) were researched in an optical spark ignition (SI) engine employing high-speed natural flame luminosity (NFL) imaging, OH* chemiluminescence imaging and flame spectra measurement. The combustion performance and flame development of ammonia were compared with methane. Results indicate that ammonia has the optimal combustion performance at λ = 0.9, with the most concentrated heat release, the highest power output and the best combustion stability. The peak natural flame luminosity intensity is highest at λ = 0.9, and the flame speed of 13.7 m/s is the fastest among testing cases, which results in the shortest ignition delay and combustion duration. OH* and NH2* spectra intensity of the ammonia flame were quantified and analyzed under different λ. The peak OH* intensity is highest at λ = 0.9, while the largest intensity of NH2* is obtained at the fuel-rich case (λ = 0.8). The maximum overall OH* chemiluminescence intensity at the same crank angles is obtained at λ = 0.9. Finally, despite the delayed spark timing, the combustion performance of methane presents higher indicated mean effective pressure (IMEP) and better combustion stability as well as faster flame propagation speed than ammonia at the same λ. In summary, ammonia shows the best combustion and flame development characteristics at λ = 0.9. The combustion performance of ammonia in SI mode is significantly worse than that of methane.

Spark Timing Optimization through Co-Simulation Analysis in a Spark Ignition Engine

The automotive industry is experiencing radical changes under the pressure of institutions that are increasingly reducing the limits on CO2 and pollutant emissions from road vehicles powered by internal combustion engines (ICEs). A way to decarbonize the transport sector without disrupting current automotive production is the adoption of alternative fuels for internal combustion engines (ICEs). Hydrogen is very attractive, thanks to the zero-carbon content and very high laminar flame speed, allowing for extending the lean burn limit. Other alternative fuels are methanol and ethanol. This work deals with the conversion of a small-sized passenger car powered by a three-cylinder spark ignition (SI) engine for the use of alternative fuels. In particular, the spark timing has been optimized to improve the fuel economy under every operating condition. The optimization procedure is based on the MATLAB/Simulink® R2024a-GT-Power co-simulation analysis and minimizes the fuel consumption by varying the spark timing independently for each cylinder. In particular, at full load, the algorithm reduces the spark timing only for the cylinder in which knock is detected, reducing fuel consumption by about 2% compared to the base calibration. This approach will be adopted in future activities to understand how the use of alternative fuels affects the ignition control strategy.

Computational analysis of piston shape effects on in-cylinder gas flow, fuel-charge mixing, and combustion characteristics in a two-stroke rod-less spark ignition opposed-pistons engine

Compared with the traditional in-cylinder direct-injection spark ignition engine, the side-injection and side-spark-ignition characteristics of the two-stroke opposed-piston engine increase the ignition kernel offset and flame propagation distance. Increasing the flame propagation speed can to some extent solve the drawbacks caused by the non-central arrangement of spark plugs. The combustion chamber structure plays a crucial role in gas flow, fuel-charge mixing, and combustion characteristics. Therefore, three pistons were designed and comparatively analyzed in this study. The results show that: The pancake piston is beneficial to maintaining the intake swirl strength due to its simple and smooth spherical arc structure. The swirl strength of the pit and pit-guided piston decreases obviously, and the tumble strength can be maintained well. Compared to pancake and pit-guided pistons, the average TKE for the pit piston increased by approximately 25%, with a more concentrated distribution at the spark timing. The pancake piston exhibits the best scavenging performance, reducing the residual exhaust gas ratio by 2.1% and fresh air loss by 3.3% to the pit piston. A stable ignition core can be formed at the spark timing, but significant differences are observed in the flame propagation process for three pistons. Compared to the pit-guided piston, the pit piston has a 0.3% decrease in the indicated thermal efficiency, but a 13.1% decrease in combustion duration, which reduces knock tendency.

Controllability of Pre-Chamber Induced Homogeneous Charge Compression Ignition and Performance Comparison with Pre-Chamber Spark Ignition and Homogeneous Charge Compression Ignition

This paper presents an experimental and numerical evaluation of the pre-chamber induced HCCI combustion concept (PC-HCCI) in terms of engine performance, emissions, and controllability. In this concept, a spark-initiated combustion in the pre-chamber is utilized to trigger the kinetically controlled combustion of an ultra-lean mixture in the main combustion chamber. The experimental measurements were performed on a single-cylinder engine with a custom-made active pre-chamber. A high compression ratio of 17.5 was used, which limits the maximum achievable engine load due to high knocking tendency but enables both standard PCSI combustion (flame propagation) at very high dilution levels and HCCI combustion at reasonable intake temperatures. The analysis of combustion characteristics and the resulting performance is performed at indicated mean effective pressures (IMEPs) of 3.5 and 3.0 bars, and three different intake temperatures of 80 °C, 90 °C, and 100 °C. The variation in engine load was achieved by adjusting the excess air ratio in the main chamber. On each combination of intake temperature and engine load, a spark sweep and an injected PC fuel mass sweep were performed to obtain the highest indicated efficiency while satisfying the restrictions in terms of combustion stability and knock intensity. It was shown that, unlike in a conventional HCCI engine, the combustion phasing can be directly and reliably controlled by adjusting either spark timing or the reactivity of the pre-chamber mixture, ensuring adequate combustion stability and eliminating potential misfires. A similar indicated efficiency as with conventional HCCI combustion was obtained, while the NOx emissions, although slightly elevated, are still insignificant. Compared to PCSI combustion at the same engine load, a 4-percentage-point increase in indicated efficiency and two times lower NOx emissions were achieved. Compared to the most efficient PCSI operating point, it was 1 percentage point lower, indicating that efficiency was achieved, but the specific NOx emissions are reduced by approximately 70%. Most importantly, very similar performance was obtained with significant variations in intake temperature, proving the reliability and adaptability of this combustion concept.

Effect of injection timings and injection pressure on knock mitigation with a compression stroke injection of hydrous ethanol in spark ignition

Direct injection fuel systems provide precise control over the amount of fuel injected and can enable higher compression ratio operation and earlier combustion phasing under knock-limited operation, particularly for fuels with a high cooling potential like hydrous ethanol, a blend of 92% ethanol and 8% water. Moving a portion of the total fuel mass from an intake stroke injection to a compression stroke injection can provide a knock suppression benefit, which can enable more efficient operation. In this work, the influence of injection pressure on this split injection spark ignition strategy is examined. The effect of injection pressure on two intake stroke injections were characterized, with an injection pressure of 200 bar improving combustion efficiency by ∼3 percentage points and advancing knock-limited CA50 by 1 crank angle degree over an injection pressure of 30 bar. Then, a compression stroke injection was introduced and swept into the compression stroke while maintaining the two intake stroke injections. Direct injections at an injection pressure of 30 bar enabled a small knock intensity reduction of ∼20%, whereas an injection pressure of 200 bar enabled a larger reduction of ∼90% in knock intensity. The spark timing advance permitted by the reduction in knock intensity with a compression stroke injection timing of −80 degrees after top dead center was 0.3 and 2.0 degrees at an injection pressure of 30 and 200 bar, respectively. Then, the second intake stroke injection was varied at 200 bar to evaluate how the stratification profile prior to the compression stroke injection impacted its ability to reduce knock intensity. It was found that compression stroke injections with an early second intake stroke injection was effective at reducing knock intensity throughout the compression stroke. As the second intake stroke injection was retarded, the early compression stroke injections became less effective at suppressing knock.

Effect of injection and ignition strategy on an ammonia direct injection–Hydrogen jet ignition (ADI-HJI) engine

High-efficiency, low-emission ammonia-hydrogen engines with low hydrogen energy share (XH2) help promote a carbon-neutral transition in heavy-duty, long-distance transportation. In this study, numerical investigations were carried out on a hydrogen jet ignition (HJI) ammonia engine to study the effects of ammonia port fuel injection (PFI) and ammonia direct injection (ADI) on the engine performance, including combustion and emission characteristics, at XH2 = 3 % with varied spark timing (ST). The results show that the ADI mode has higher volumetric efficiency, lower in-cylinder temperature, and lower heat transfer loss compared with the PFI mode, and more retarded injection can further increase the volumetric efficiency and reduce the temperature. ADI mode results in a more inhomogeneous fuel distribution and a lower local equivalence ratio, with hydrogen consumed earlier than ammonia, potentially resulting in more rapid early-stage combustion. ADI mode with multiple injections is more conducive to engine performance than single injection and can achieve the higher indicated mean effective pressure (IMEP) and indicated thermal efficiency (ITE) than PFI mode. By further optimizing ST, the ADI mode improves ITE by 2.8 % and reduces NO emission by 70 % compared with the PFI mode under acceptable NH3 and N2O emission conditions.

Evaluation of Ammonia Co-fuelling in Modern Four Stroke Engines

Ammonia is emerging as a promising alternative fuel for longer range decarbonised heavy transport, particularly in the marine sector due to highly favourable characteristics as an effective hydrogen carrier. This is despite generally unfavourable combustion and toxicity attributes, restricting end use to applications where robust health and safety protocols can be upheld. In the currently reported work, a spark ignited thermodynamic single cylinder research engine equipped with gasoline direct injection was upgraded to include gaseous ammonia port injection fuelling, with the aim of understanding maximum viable ammonia substitution ratios across the speed load operating map. The work was conducted under overall stoichiometric conditions with the spark timing re-optimised for maximum brake torque at all stable logged sites. The experiments included industry standard measurements of combustion, performance and engine-out emissions (including ammonia ‘slip’). With a geometric compression ratio of 12.4:1, it was possible to run the engine on pure ammonia at low engine speeds (1000–1800 rpm) at low to moderate engine loads in a fully warmed up state. When progressively dropping down below a threshold load limit, an increasing amount of gasoline co-firing was required to avoid engine misfire. Due to the favourable antiknock characteristics, pure ammonia operation was up to 5% more efficient than pure gasoline operation under stable operating regions. A maximum net indicated thermal efficiency (ITE) of 40% was achieved, with efficiency tending to increase with speed and load. For the co-fuelling of gasoline and ammonia in a pure ammonia attainable operating region, it was found that addition of gasoline improved the combustion, but these improvements were not sufficient to translate into improved thermal efficiency. Emissions of ammonia slip reduced with increased gasoline co-fuelling, albeit with increased NOx. However, the reduction in ammonia slip was nearly ten times the increase in NOx emissions. Comparing pure ammonia and pure gasoline operation, NOx reduced by ~60% when switching from pure gasoline to pure ammonia (as the latter is associated with longer and cooler combustion). Results were finally compared to those obtained a modern multicylinder Volvo ‘D8’ turbo-diesel engine modified for dual-fuel operation with ammonia port fuel injection (PFI), with the focus of the comparison being ammonia slip and NOx emissions.

Cause-and-effect chain analysis of combustion cyclic variability in a spark-ignition engine using large-eddy simulation, Part I: From tumble compression to flame initiation

Understanding, modeling, and reducing the cycle-to-cycle variability (CCV) of combustion in internal combustion engines (ICE) is a critical challenge to design engines of high efficiency and low emissions. A high level of CCV may contribute to partial burn, misfire, and knock in extreme engine cycles, which affects engine performance and eventually damages the engine. The origins of CCV have been studied both experimentally and numerically, and the variability of in-cylinder aerodynamics is recognized as one of the most important sources of CCV. However, a detailed and quantitative explanation of how in-cylinder flow CCV is generated is not yet clear. The objective of the present study is to develop a methodology to localize inside the chamber of a spark-ignition engine (SIE) the origins of flow variabilities and to identify some driving mechanisms leading to combustion variabilities. Multi-cycle wall-modeled large-eddy simulations (LES) for the TU Darmstadt optical engine under fired conditions are performed using the CFD solver Converge 3.0. The evolution of organized large-scale structures and the small-scale turbulence of the in-cylinder flow are analyzed using a developed methodology that includes the empirical mode decomposition (EMD) method adapted for 2D and 3D flow fields, and a vortex identification tool Γ3p. The contributions of different parts of the flow to CCV are quantified. In Part I of this work, the LES framework is validated against experimental data, and CCV of large-scale structures is characterized at spark timing. In Part II, the overall flow development during compression and intake strokes are quantitatively analyzed, and links are built between different engine phases to establish the cause-and-effect chain. Other CCV factors, such as spray injection and exhaust gas recirculation, are not included in the current study. However, the developed methodology for in-cylinder flow analysis could be used in studies on other engine configurations to improve the development of engine designs.Novelty and significance statementIn this work, the cycle-to-cycle variability (CCV) of combustion in a spark ignition engine is investigated to give a deeper understanding of CCV generation. The present study focuses on CCV caused by the stochastic nature of internal turbulent flow structures. LES approach is chosen due to its ability to capture CCV. The LES methodology was validated in a motored case in Ding et al. (2023). In the present study, it is validated in a reactive case against experimental in-cylinder pressures and velocity fields.A first novelty is the application of EMD methods combined with topology-based techniques to reactive LES results to characterize flow structures of different scales in the three-dimensional domain and to quantify separately their impacts on combustion.A second novelty and important finding is that a link is established between the combustion speed and the tumble formation and destabilization near BDC.Throughout our analyses in Part I and II, starting from the spark-ignition timing and going back to the early intake phase, a cause-and-effect chain is finally established between the development of in-cylinder flow and the combustion variability.

Computational insights into flame development and emission formation in an ammonia engine with hydrogen-assisted pre-chamber turbulent jet ignition

Ammonia, as a promising green fuel for achieving carbon neutrality and zero-carbon emissions, encounters obstacles in practical engine applications due to its intrinsic combustion properties like low burning velocity and high autoignition temperature. Hydrogen-assisted pre-chamber turbulent jet ignition (TJI) technology has recently demonstrated great potential in extending the lean limits and enhancing the stability of ammonia combustion. As such, this study conducts a comprehensive analysis on the flame development and emission formation processes under the active pre-chamber TJI mode fueled with ammonia and hydrogen using computational fluid dynamics (CFD) modeling integrated with detailed chemical kinetics, particularly focusing on the effects of hydrogen energy ratio and spark timing. It is found that the active ammonia-hydrogen TJI engine is typically characterized by four primary physical processes involving H2 mixture preparation in the pre-chamber, flame kernel formation and development within the pre-chamber, the formation and ejection of hot jet across the orifices, and the turbulent flame initiation and propagation in the main chamber. Hydrogen injection holds a scavenging effect on the residuals in the pre-chamber while forms fuel stratification near the spark plug, enhancing the ignition stability. Besides, the current combustion mode is commonly characterized by two-stage heat release in the main chamber, but exhibits a three-stage heat release as increasing the premixed H2 ratio. The first stage is dominated by a hot jet flame, the second stage is characterized by turbulent flame propagation or autoignition, and the third stage is induced by a secondary jet ejected from the pre-chamber, which becomes more prominent as the H2 ratio increases. Hydrogen blending could not only facilitate the turbulent flame propagation of NH3-air mixture in the main chamber but also enhance the initiation of flame kernel in the pre-chamber, thereby promoting the overall combustion process and potentially improving the thermal efficiency. The N2O emission is produced in two distinct stages, wherein N2O is generated and undergoes conversion during the main combustion phase, while unburned crevice gases mix with burned gases and convert into N2O during the expansion stroke. Increasing the premixed hydrogen ratio leads to an increased in-cylinder temperature, which in turn facilitates a reduction in N2O emissions and mitigates unburned ammonia. Furthermore, optimization of the spark timing is required after implementing the hydrogen addition into the intake manifold to achieve desirable combustion phasing and further improve the thermal efficiency. Finally, a novel combustion concept, denoted as TJI assisted compression ignition mode, is proposed for achieving high thermal efficiency in ammonia engines via adopting high compression ratio and premixed ammonia-hydrogen charge under the TJI strategy.

Performance analysis of methanol fuelled SI engine with boosted intake pressure and LIVC: A thermodynamic simulation and optimization approach

Methanol (CH3OH) is a low-carbon alternative fuel that can be derived through renewable power-to-fuel conversion, offering lower emissions and a higher resistance to knock in SI engines. However, the sole methanol-powered SI engine delivers less brake power. Fuels with a higher calorific value have been blended to solve this problem. However, this may cause overburden with storage, handling, and correct blending (like when methane and hydrogen are blended). To resolve this, this research suggested a novel approach for increasing the power and efficiency of a SI engine using the LIVC (late inlet valve closing) miller cycle and boosted intake pressure under 14 geometrical compression ratio (GCR) with the addition of the start of spark timing (SOI) and equivalency ratio (λ) effects. A quasi-dimensional thermodynamic model (QTDM) was applied to simulate the engine performance with respect to operating variables of 0.6–1.0 λ, 35.50 ––650 aBDC (after Bottom Dead Centre) LIVC timing, 30.00 ––150 bTDC (before Top Dead Centre) SOI Timing and 0.8–1.5 bar intake pressure. After that, design of experiments (DoE) based response surface methodology (RSM) was applied to determine optimum operating setting to maximize power and efficiency and minimize emission and fuel consumption. The results from the RSM illustrate the optimum input parameters to be 0.793 equivalence ratio, 46.900 aBDC-LIVC, 20.750 bTDC-SOI timing, and 1.5 bar intake pressure. Correspondingly, response output performances were found to be 12.36 kW-indicated power (IP), 11.20 kW- brake power (BP), 43.32 % indicated thermal efficiency (ITE), 39.32 % brake thermal efficiency (BTE), 9150.6 kJ/kWh brake specific energy consumption (BSEC), and 0.3 V%- carbon mono oxide (CO), 1247.8 ppm-nitric oxide (NO) emission at exhaust valve opening (EVO). The ANOVA regression models resulted in 95 % accuracy in forecasting output response and composite desirability of optimization of 0.83. Overall, it was found that miller-based LIVC and boosted intake pressure considerably improve the performance of SI engines, and the results projected would be helpful for further study and industry application.