Controllability of Pre-Chamber Induced Homogeneous Charge Compression Ignition and Performance Comparison with Pre-Chamber Spark Ignition and Homogeneous Charge Compression Ignition

Abstract

This paper presents an experimental and numerical evaluation of the pre-chamber induced HCCI combustion concept (PC-HCCI) in terms of engine performance, emissions, and controllability. In this concept, a spark-initiated combustion in the pre-chamber is utilized to trigger the kinetically controlled combustion of an ultra-lean mixture in the main combustion chamber. The experimental measurements were performed on a single-cylinder engine with a custom-made active pre-chamber. A high compression ratio of 17.5 was used, which limits the maximum achievable engine load due to high knocking tendency but enables both standard PCSI combustion (flame propagation) at very high dilution levels and HCCI combustion at reasonable intake temperatures. The analysis of combustion characteristics and the resulting performance is performed at indicated mean effective pressures (IMEPs) of 3.5 and 3.0 bars, and three different intake temperatures of 80 °C, 90 °C, and 100 °C. The variation in engine load was achieved by adjusting the excess air ratio in the main chamber. On each combination of intake temperature and engine load, a spark sweep and an injected PC fuel mass sweep were performed to obtain the highest indicated efficiency while satisfying the restrictions in terms of combustion stability and knock intensity. It was shown that, unlike in a conventional HCCI engine, the combustion phasing can be directly and reliably controlled by adjusting either spark timing or the reactivity of the pre-chamber mixture, ensuring adequate combustion stability and eliminating potential misfires. A similar indicated efficiency as with conventional HCCI combustion was obtained, while the NOx emissions, although slightly elevated, are still insignificant. Compared to PCSI combustion at the same engine load, a 4-percentage-point increase in indicated efficiency and two times lower NOx emissions were achieved. Compared to the most efficient PCSI operating point, it was 1 percentage point lower, indicating that efficiency was achieved, but the specific NOx emissions are reduced by approximately 70%. Most importantly, very similar performance was obtained with significant variations in intake temperature, proving the reliability and adaptability of this combustion concept.