Computational insights into flame development and emission formation in an ammonia engine with hydrogen-assisted pre-chamber turbulent jet ignition

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Ammonia, as a promising green fuel for achieving carbon neutrality and zero-carbon emissions, encounters obstacles in practical engine applications due to its intrinsic combustion properties like low burning velocity and high autoignition temperature. Hydrogen-assisted pre-chamber turbulent jet ignition (TJI) technology has recently demonstrated great potential in extending the lean limits and enhancing the stability of ammonia combustion. As such, this study conducts a comprehensive analysis on the flame development and emission formation processes under the active pre-chamber TJI mode fueled with ammonia and hydrogen using computational fluid dynamics (CFD) modeling integrated with detailed chemical kinetics, particularly focusing on the effects of hydrogen energy ratio and spark timing. It is found that the active ammonia-hydrogen TJI engine is typically characterized by four primary physical processes involving H2 mixture preparation in the pre-chamber, flame kernel formation and development within the pre-chamber, the formation and ejection of hot jet across the orifices, and the turbulent flame initiation and propagation in the main chamber. Hydrogen injection holds a scavenging effect on the residuals in the pre-chamber while forms fuel stratification near the spark plug, enhancing the ignition stability. Besides, the current combustion mode is commonly characterized by two-stage heat release in the main chamber, but exhibits a three-stage heat release as increasing the premixed H2 ratio. The first stage is dominated by a hot jet flame, the second stage is characterized by turbulent flame propagation or autoignition, and the third stage is induced by a secondary jet ejected from the pre-chamber, which becomes more prominent as the H2 ratio increases. Hydrogen blending could not only facilitate the turbulent flame propagation of NH3-air mixture in the main chamber but also enhance the initiation of flame kernel in the pre-chamber, thereby promoting the overall combustion process and potentially improving the thermal efficiency. The N2O emission is produced in two distinct stages, wherein N2O is generated and undergoes conversion during the main combustion phase, while unburned crevice gases mix with burned gases and convert into N2O during the expansion stroke. Increasing the premixed hydrogen ratio leads to an increased in-cylinder temperature, which in turn facilitates a reduction in N2O emissions and mitigates unburned ammonia. Furthermore, optimization of the spark timing is required after implementing the hydrogen addition into the intake manifold to achieve desirable combustion phasing and further improve the thermal efficiency. Finally, a novel combustion concept, denoted as TJI assisted compression ignition mode, is proposed for achieving high thermal efficiency in ammonia engines via adopting high compression ratio and premixed ammonia-hydrogen charge under the TJI strategy.