Spark Gap Switch Research Articles

Impact of overvoltage on the mode transition of the spark gap switch: from edge breakdown to stochastic breakdown

Abstract Spark gap switch (SGS) is a fundamental but critical component for large-scale pulsed power devices, whose reliable operation is significantly affected by the breakdown characteristics of SGS. It is observed experimentally that, with the increase of overvoltage, the bridging position of the spark channel transits from edge to stochastic center. In this work, the influence of overvoltage on the breakdown process of a parallel-plate SGS with low geometric distortion of static electric field (<13%) between an atmospheric-pressure air gap of 5 mm is investigated by particle-in-cell/Monte Carlo collision simulation. It is found that, under a low overvoltage (ratio of applied voltage U a to static breakdown voltage U 0, U a/U 0 = 1.5), the streamers at the edge first bridge the gap before that in the central region, due to the field enhancement induced by the electrode curvature. Under higher overvoltage (U a/U 0 = 3), the synchronicity between streamers initiating from the center and those from the edge is greatly improved during the inception stage. After the streamers pass the middle of the gap, the field enhancement at the streamer front is more intensified and promotes the generation of fast electrons. These fast electrons rapidly magnify the difference among the propagating streamers by providing abundant seed electrons ahead of the discharge channel, which leads to the randomness of the bridging position. The results in this work demonstrate the relationship between overvoltage and streamer dynamics, which is beneficial for the performance improvement of SGS.

The structural characteristics of nano-copper thin films produced via laser-assisted electric wire explosion process

Abstract Due to the wide range of important applications, the metal and metal oxide nanoparticles have increasing demand, so that many methods and technologies attempted to produce it. The Electric Wire Explosion (EWE) method is the most established method to produce nanometals and metal oxides in the form of either powders or thin films. In this study, copper and copper oxide films were prepared via electric wire explosion method with a developed laser igniting spark gap switch. The Cu thin films were prepared at different explosion voltages (4, 5 and 7kV) and then their structural properties were studied. The results show that the produced copper/copper oxides nanoparticles of thin films increased as the exploding voltage increased. The XRD test shows that the films crystallite size increased as the exploding voltage increased. FE-scanning electron microscope (FE-SEM) images, are shows the decrease of grain size of thin films as the explosion voltage increase.

Bio-inspired pulsed power switch under shock wave

The spark gap switch is a crucial component in the primary energy drive system for large pulse power devices. The switch electrodes are composed of high-density artificial graphite, possessing excellent erosion resistance. However, insufficient mechanical strength in the graphite electrodes makes them especially susceptible to mechanical damage under the enormous impact force caused by the increasing arc current, which seriously affects the reliability and service life of the switch. The distribution of the shock wave overpressure on the graphite electrode surface is deduced and calculated, and the refraction and reflection process of the shock wave from the air to the graphite interface is analyzed based on the Huygens–Fresnel principle. Furthermore, the doubling of refracted shock wave intensity into the graphite electrode is a preliminary characterization. The propagation process of stress wave after the shock wave enters the electrode is investigated by establishing two conventional graphite electrode structure models, namely T-shape and reverse T-shape, which reveal that severe stress concentration occurs in both structures. Drawing inspiration from the physiological structure of the woodpecker’s head, renowned for its exceptional impact resistance, the macroscopic geometry of the graphite electrode and the assembly structure of the switch have been bionically designed. The simulation results demonstrate that, in comparison to the conventional electrode structure, the bionic electrode structure eliminates stress concentration at the bolt end and electrode corner, while significantly reducing maximum equivalent stress and the degree of the stress concentration on the bottom surface of the electrode. These features contribute to the enhancement of the current capacity and reliability of the spark gap switch.

Simulation and experimental results of plasma opening switch operation with inductive and electron beam diode loads in different plasma regimes

This paper reports the experimental results of a plasma opening switch (POS) that operates at hydrogen and carbon plasma regimes confirmed based on the conduction bipolar limit of the plasma species and the availability of plasma species during the conduction based on the density profiles. The generator is the compact capacitor bank developed using the synchronization of four field distortion spark gap switches. The plasma source is coaxial cable plasma guns characterized using the Faraday cup plasma diagnostic. The experimental results are compared with the time domain simulation code in which the POS is represented as the dynamic resistance governed by the physical equations of the bipolar model. The experiments and simulations are compared for inductive load and dynamic load of accelerating gap of 5 mm between the anode and cathode at the load end. From the results, POS can be operated based on the availability of plasma species with proper synchronized triggering between the plasma gun firing and generator firing that can operate at low and high values of currents.

An experimental and numerical study: to investigate the switching characteristics of a field-distortion sparkgap switch in various SF6 admixtures

Pressurized sparkgap switch is one of the major components that is most commonly used in various pulsed-power systems and the stochastic closure time delay (t d ) and jitter (σ d ) in this gas discharge switch has substantial effect on the temporal characteristics of output pulse. Experimental investigations performed with various volumetric concentrations of SF6 in SF6-N2, SF6-dry air and SF6-Ar admixtures evidenced that the intrinsic parameters of the switch such as time delay and jitter were found to be strongly dependent on the nature of gas, volumetric concentration of SF6 in admixture and rate of rise of voltage (dV/dT) of applied trigger pulse for e.g. in SF6/N2 admixture experiments as the concentration of SF6 was increased from 5% to 50% the average time delay and jitter was consequently increased from 278 ns to 413 ns and 17 ns to 56 ns, respectively. The similar increasing trend was observed even in SF6/dry air and SF6/Ar admixture experiments. It was also observed in the investigation that the variation in time delay and jitter is relatively much lesser for the condition when fast rising trigger pulse having slew rates ∼500 V ns−1 is applied than that of trigger pulse with lower dV/dT of ∼3 V ns−1. To further corroborate the stochasticity of streamer discharge in experimented SF6 admixtures, numerical studies have also been carried out by using a Particle-In-Cell/Monte Carlo Collision (PIC/MCC) model. Our experimental and simulation results infer that SF6/Ar admixture with low SF6 concentration is a superior alternative than pure SF6 for pulsed power switching applications.

A compact repetitive high energy-density accelerator HEART-20 based on propylene carbonate pulse forming line.

The development of pulsed power technology requires an electron beam accelerator with high output power and repetitive operation. A compact repetitive electron beam accelerator based on a pulse transformer and a pulse forming line of high permittivity liquid, as an essential type of one, has attracted extensive attention at the present time. In this paper, the development of a compact high energy-density electron beam accelerator, viz., HEART-20, based on a propylene carbonate (PC) forming line is presented. The accelerator HEART-20 consists of a primary energy source, a pulse transformer, a PC pulse forming line, a gas spark gap switch, and a vacuum diode. First, the operation principle of the accelerator is described. Second, the design of the accelerator's parameters is presented. A pulse transformer is developed for rapid charging of the PC-filled pulse forming line. The coupling coefficient is above 0.9, the voltage ratio is about 200, and the operation voltage is about 800kV. Third, the energy storage characteristics of PC are investigated. The insulation characteristics of PC under positive charging voltage are found to perform better than those under negative charging voltage. The insulating strength of PC can be improved by pressurization. Finally, the development of the accelerator HEART-20 is presented. Across a vacuum diode load, it can steadily operate at a 20 GW output power in 5Hz rep-rate. Moreover, it can drive a magnetically insulated line oscillator to produce about 2.0 GW microwave. These findings provide a good foundation for the development of a rep-rate intensive electron beam accelerator with promising applications for the future.

Research on Characteristics of Copper Foil Three-Electrode Planar Spark Gap High Voltage Switch Integrated with EFI

In view of the low-energy explosion foil detonation system’s requirements for the integration technology of high-voltage switches and technical overload resistance technology, a magnetron sputtering coater is used to sputter copper film on the surface of the substrate. The thickness is 4.0 μm, the radius of the main electrode is 4 mm, the trigger electrode is 0.6 mm and 0.8 mm, and the main gaps are 0.8 mm, 1.0 mm, 1.2 mm mm, 1.8 mm, 2.0 mm, 2.2 mm, and 2.6 mm. Copper foil three-electrode planar spark gap high voltage switches are designed and manufactured; and the static self-breakdown characteristics, dynamic operating characteristics, and discharge life characteristics of the three-electrode planar spark gap high voltage switch based on copper foil are studied in this paper. The test results show that with the increase of the main electrode gap from 0.8 mm to 2.6 mm, the self-breakdown voltage of the planar spark gap switch increases, and the working voltage also increases. When the main electrode gap is a maximum of 2.6 mm, the self-breakdown voltage of the switch can reach 3480 V, which indicates that the maximum operating voltage of the switch is 3480 V. When the charging voltage is 2.0 kV, with the increase of the main electrode gap from 0.8 mm to 2.6 mm, the minimum trigger voltage value of the planar spark gap switch increases from 677 V to 1783 V (a = 0.6 mm), and from 685 V to 1766 V (a = 0.8 mm), the switch on time is 16 ns, 22 ns, 28 ns, 48 ns, 64 ns, 77 ns, 93 ns (a = 0.6 mm), and 26 ns, 34 ns, 51 ns, 67 ns, 81 ns, 102 ns (a = 0.6 mm). With the increase of the gap between the two main electrodes of the switch, the maximum static working voltage of the three-electrode plane spark gap high-voltage switch increases, the minimum trigger voltage value also increases, and the on-time of the switch gradually becomes longer. The peak current of the discharge circuit decreases and the dynamic impedance and inductive reactance of the switch also increase; as the width of the trigger electrode increases, the minimum trigger voltage decreases, the dynamic impedance and inductance decrease, and the switch operating voltage with the same parameters is higher. The easier the switch is to turn on, the lower the minimum trigger voltage. The electrode thickness of the three-electrode plane spark gap switch has a certain influence on the field strength and the service life of the switch. The results of this study provide useful references for promoting the research and development of LEEFIs.

Effect of Electrode Profile and Polarity on Performance of Pressurized Sparkgap Switch

Sparkgap are most widely used closing switches in various high-voltage pulsed power systems and its reliable operation at desired voltage level is very essential. Conventionally by adjusting the filling gas pressure inside sparkgap switch, breakdown voltage level is altered but switching characteristics such as stability in hold-off voltage at various pressures, breakdown delay, plasma channel formation, and erosion rate are mainly dictated by adopted electrode profile and its dimensions, inter-electrode gap length and polarity. In this paper, experimental results obtained on breakdown characteristics of four different electrode geometries—Plane Parallel, Hemi-spherical, Bruce, and Rogowski and also a generalized criterion for fixing major dimensions of electrode and inter-gap length to ensure uniform electric field in the inter-electrode region are reported. All electrodes are of brass material and have common radius and thickness of 25 mm and 18 mm, respectively (surface finish <1 µm). Experiments performed on various electrode profiles in gap lengths of 2 mm to 5 mm range with pure nitrogen (N2) gas pressurization up to 50 psi reveal that among all profiles, Rogowski performs most reliably having stable hold-off voltage in wide operating range. Hold-off voltage magnitude and breakdown delay was commonly obtained higher for negative polarity in all trials. A comprehensive overview of experimental investigation reported herein compares suitability of various electrode profiles and polarity for reliable switching.

Design, fabrication, and testing of microelectromechanical system spark gap switch based on streamer theory

In order to realize that the fuze micro system has both high security and miniaturization characteristics, the spark gap research of Micro-Electro-Mechanical System safety system is carried out. So that to solve the safe and reliable function of the spark gap switch under the low power supply voltage (35 V) of the fuze micro system, the gas gap size and electrode radius are shown to significantly affect the gas breakdown voltage using streamer theory. Based on these results, a spark gap switch with triggering electrodes is designed. The triggering electrode gap is 2 μm and the main electrode gap is 10 μm. A spark gap switch test circuit is designed based on the RLC circuit. Through finite element simulation, it is verified that the gas breakdown voltage increases nonlinearly with increasing gap size. Pre-breakdown spark gap switches were fabricated based on the surface silicon process and tested. The test results show that the conduction voltage values of the triggering electrode and the main electrode are basically consistent with the simulation and calculation results. The breakdown voltage of the main electrode can be greatly reduced by applying a certain voltage to the triggering electrode, realize the reliable function in the micro fuze system.

Subnanosecond switching of standard thyristors triggered in impact-ionization wave mode by a high-voltage PCSS driver

Power thyristors triggered in impact-ionization wave mode are capable to replace spark gap switches, bringing major advantages into repetitive pulsed power industrial applications. Low power thyristors remained for the moment out of the research focus, most likely because of the challenging driver, which must provide a sufficiently fast and powerful triggering pulse. This paper describes subnanosecond switching of standard off-the-shelf low-power thyristors in impact-ionization wave mode, running by the PCSS trigger generator based on the laser diode and GaAs switches. Several types of thyristors with a rated voltage from 0.6 kV to 2.2 kV have been tested running by both a commercial FID and by the tailored PCSS generators. The triggering and current flow stages were examined. For the 1.6 kV thyristor (TO-247 package), the following parameters have been obtained: switching time 250 ps, dI/dt up to 12 kA/μs, amplitude 85 A and FWHM about 60 ns. In this mode, the first 103 pulses have not revealed any thyristor degradation.

Multichannel Operation of a Multi-Gap, Multichannel Spark Gap Switch Using a Low-Magnitude Trigger Pulse and Its Performance Evaluation

This article describes the performance of a multi-gap, multichannel (MGMC) spark gap switch, evaluated numerically and experimentally, to achieve multichanneling using a relatively low-magnitude trigger pulse. First, an electrostatic analysis of the switch geometry was carried out using COMSOL Multiphysics 5.5 to determine the electric field distribution during high-voltage hold-off before triggering and to determine the coupling parameters between trigger and other intermediate electrodes of the switch. Second, a circuit model was developed in PSpice Lite 16.6 for predicting the process of channel formation and its influence on adjacent channels. Based on the simulation results obtained, a six-gap, eight-channel, planar MGMC switch operating in air has been designed and developed. The developed switch was, then, incorporated into a compact experimental setup to experimentally evaluate various switch parameters such as inductance, switching delay, jitter, and closing time when triggered using a negative-polarity trigger pulse of magnitude −40 kV, generated using a compact, in-house developed trigger generator. In contrast to most of the reported MGMC switches that use complicated Marx-based generators to produce ≥120-kV trigger pulses for multichannel formation, the experimental results, thus obtained, report comparable switch performance using a low-magnitude (−40 kV) trigger pulse. In addition, framing and streak camera images taken during the current discharge indicate the presence of ~6 luminous channels. In addition, short-circuit experiments for estimating switch inductance by consecutively shorting one or more channels also indicate multichanneling in the switch using a low-magnitude trigger pulse.

High yield (⩾108/pulse) DD neutron generator based on a compact, transportable and low energy plasma focus device

A pulsed DD neutron generator based on the plasma focus (PF) device has been developed. The PF device was assembled using a single energy storage capacitor (10 µF) and a triggerable spark gap switch in a compact geometry. The anode of the PF device was made of SS304 material with its tip modified using a high purity tungsten insert. Excluding the power supply, the size of the overall system was 0.6 × 0.6 × 1.0 m and the weight was less than 100 kg. A maximum DD neutron yield of (3.1 ± 0.2) × 108 neutrons/pulse and average DD neutron yield of (2.24 ± 0.16) × 108 neutrons/pulse (pulse duration = 35 ± 4 ns) into 4π sr were observed at a capacitor bank energy of 3.1 kJ (25 kV) and at 4.5 mbar D2 gas filling pressure. The experimentally observed average neutron yield was found to be around 30% more than the estimated yield obtained using scaling laws for neutrons (Y n ≈ 1.7 × 10−10 I 0 3.3; I 0 is the peak discharge current in A). For a peak discharge current of 258 kA at 3.1 kJ, the neutron yield was estimated to be 1.23 × 108 neutrons/pulse. The higher neutron production was attributed to the efficient design of the PF device as well as to the low erosion of the anode tip because of the tungsten insert. Using the time-of-flight method, maximum neutron energy was calculated to be 3.91 ± 0.16 MeV in the radial direction at 4.5 mbar filling pressure. Numerical parametrization using the five-phase Lee model code was performed and found to be similar to PF devices developed across the world.

Effect of dilution gas composition on the evolution of graphite electrode characteristics in the spark gap switch

As the widely implemented electrode material, graphite has the characteristic of sublimation by the thermal shock of the switching arc, and the produced carbon vapor is easy to condense into carbon powders and deposit in the switch. The impact of the type of dilution gas in a mixture of 20% oxygen and 80% dilution gas on the sublimation and oxidation characteristics of the graphite electrode is investigated. It is found that when nitrogen dilution gas was replaced by argon, the heat flux to the electrodes decreased, which led to a 63% reduction of graphite sublimation. At the same time, the cooling rate of the arc was slower in argon, which promotes oxidation of the carbon vapor. The residual solid carbon can be reduced by 70%–85% by using argon as the dilution gas. Consequently, it is demonstrated that the stability and working life of the switch could be increased by appropriate selection of the dilution gas.

A modular X-pinch device for versatile X-pinch experiments at Seoul National University.

This paper describes an X-pinch device recently developed at Seoul National University (SNU). The SNU X-pinch device is designed and fabricated to accommodate various diagnostics as well as conduct versatile experiments. It is easy to change the capacitance of the pulse generator because the capacitor bank has a modular design without insulation oil or gas. This allows us to perform a variety of experiments with a wide capacitance range from 80 to 800 nF. The operating voltage of the SNU X-pinch device is controlled from 20 to 100 kV by adjusting the gas pressure inside a triggered spark-gap switch. Triggering of the spark-gap switch is synchronized with the operation of a pulsed laser to diagnose the X-pinch plasma at the proper time. A large vacuum chamber precisely machined from an aluminum mono-block is attached to the top of the pulse generator. It is designed to accommodate not only various X-pinch loads but also various diagnostic apparatus such as optical components. Initial experiments with the SNU X-pinch device have successfully generated x rays with wires of various materials and sizes. The device will be used not only to explore the dynamics of X-pinch plasmas but also as a test stand for diagnostics of high-energy-density plasmas.

Investigation on electrode erosion effects in high frequency rotary spark gap switches

The effects of sharp discharges on some top-flat and needle shaped electrodes made of Iron, Aluminum and Brass used in a 5 kHz rotary spark gap switch have been investigated. The sputtering and erosion effects in rotating and stationary electrodes were surveyed after 107 and 5 × 107 discharge at 1 kHz frequency and 50 kV discharge voltage. The observed changes indicated that the Iron pins with any shape as well as the flat shaped pins with any material are the most resistant electrodes for the both rotating and stationary pins. Also, a significant decrease in the arc stretching effect has been found to be available by increasing the discharge gap.

スパークギャップスイッチ（SGS）内放電インピーダンスの動的変化

スパークギャップスイッチ（SGS）内放電インピーダンスの動的変化

Design and test of high-voltage, high-repetition rotary trigger double spark gap switch

Spark gap switches are used in various high-power pulse systems because they can quickly transfer the energy stored in the capacitor to the load. A rotary trigger double spark gap (RTDSG) switch is proposed in this paper as a type of switch capable of high repetition at high power. It was found that a pulse switching of 20 kV and 1 kHz was possible by applying the multiple RTDSG switches to increase the repetition rate of the switch. In addition to the basic operating principle of the RTDSG, the effects of switching-related parameters on the operating frequency of the switch were analyzed. As an example of promising applications of the high repetition RTDSG, the generation of shock waves by underwater discharge and the effective dispersion of carbon nanotubes using the shock waves are reported.

A Compact High-Power Ultra-Wideband Bipolar Pulse Generator

A compact high-power ultra-wideband bipolar pulse generator based on a modified Marx circuit is designed, which is mainly composed of a primary power supply, Marx generator, sharpening and cutoff subnanosecond spark gap switches, and coaxial transmission lines. The Marx generator with modified circuit structure has thirty-two stages and is composed of eight disk-like modules. Each module consists of four capacitors, two spark gap switches, four charging inductors, and a mechanical support. To simplify the design of the charging structure and reduce the number of switches, four groups of inductors are used to charge the capacitors of the Marx generator, two of which are used for positive voltage charging and the other two for negative voltage charging. When the capacitor of each stage is charged to 35 kV, the maximum output peak voltage can reach 1 MV when the Marx generator is open circuit. The high-voltage pulse generated by the Marx generator charges the transmission line and forms a bipolar pulse through sharpening and cutoff switches. All transmission lines used for bipolar pulse generation have an impedance of 10 Ω. When the 950 kV pulse voltage generated by the Marx generator is fed into the transmission line, the bipolar pulse peak voltage can reach 390 kV, the center frequency of the pulse is about 400 MHz, and the output peak power is about 15.2 GW.

High-Coulomb Switches and Their Applications in Pulsed Power (Review)

High-current high-voltage closing switches are the key components of pulsed power systems based on high-energy capacitor banks. Spark-gap switches are the most used today due to their relatively simple design, reliability, and ease of maintenance and repair. The main disadvantage of spark gaps is their limited service life, which is directly or indirectly related to electrode erosion. To prevent this erosion, multichannel switches and switches with the movement of the discharge channel were proposed. In this review, both types of switches are considered and in both cases, the Department of pulsed technology of the Institute of High Current Electronics occupies a leading position in the world in their development.

A reusable planar triggered spark-gap switch batched-fabricated with PCB technology for medium- and low-voltage pulse power systems

Triggered spark-gap switch is a popular discharge switch for pulse power systems. Previous studies have focused on planarizing this switch using thin film techniques in order to meet the requirements of compact size in the systems. Such switches are one-shot due to electrodes being too thin to sufficiently resist spark-erosion. Additionally, these switches did not employ any structures in securing internal gas composition, resulting in inconsistent performance under harsh atmospheres. In this work, a novel planar triggered spark-gap switch (PTS) with a hermetically sealed cavity was batched-prepared with printed circuit board (PCB) technology, to achieve reusability with low cost. The proposed PTS was inspected by micro-computed tomography to ensure PCB techniques meet the requirements of machining precision. The results from electrical experiments demonstrated that PCB PTS were consistent and reusable with lifespan over 20 times. The calculated switch voltage and circuit current were consistent with those derived from real-world measurements. Finally, PCB PTS was used to introduce hexanitrostilbene (HNS) pellets in a pulse power system to verify its performance.