Secondary solvents are utilized in post-processing procedures, such as the solvent post-treatment and post-deposition of polymer protecting and dielectric layers, and their effects on the morphology, molecular ordering, and charge-transport characteristics of poly (3-hexylthiophene) (P3HT) thin films have been investigated by systematically varying the polarity, viscosity, and solubility of co-solvent systems (i.e., chloroform/hexane, chloroform/methanol, and DCB/n-heptanol). During the solvent post-treatment, the P3HT films are preferentially dissolved by a co-solvent in the following order: DCB/n-heptanol < chloroform/methanol < chloroform/hexane co-solvent system. The chloroform/hexane blend with a lower polarity preferably dissolved the P3HT films compared to the chloroform/methanol blend with a higher polarity owing to a better compatibility with non-polar hexyl side chains of P3HT. The chloroform/methanol blend, which has a relatively low viscosity, was found to be more effective for the dissolution of the P3HT films than the DCB/n-heptanol blend, which has a high viscosity, owing to its faster diffusion and better wettability. Interestingly, it was revealed that co-solvent systems increasingly facilitate the rearrangement of P3HT chains with a decrease in the RED values (i.e., increase in solubility), resulting in enhanced intra- and intermolecular interactions of P3HT films. Meanwhile, the crystal grain size of the P3HT films did not noticeably vary. Consequently, as the relative energy difference (RED) values of secondary co-solvents decreased, the average mobility of the P3HT films increased in the following order: DCB/n-heptanol < chloroform/methanol < chloroform/hexane. Further, we apply secondary solvents to the post-deposition of polymer protecting layers and dielectric layers, and study their effects on the conjugated polymer films. In contrast with the case involving solvent post-treatment, the secondary co-solvents used in the case of the post-deposition of either a polymer protecting or dielectric layer (i.e., poly (methyl methacrylate) (PMMA)) very slightly affected the molecular ordering, morphology, and charge-transport properties of the P3HT films for solvent RED values ranging from 1.2 to 1.8; this is because of the attenuated interactions between the solvent and P3HT molecules by the PMMA molecules, which indicates that the spectrum of secondary solvent systems and polymers that are applicable to the deposition of protecting polymer and dielectric layers can be expanded.
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