In recent years, leakage of refrigerant due to ant-nest corrosion has become a problem in copper piping used in heat exchangers of air-conditioning equipment.1) In our laboratory, we have succeeded in electrochemically reproducing ant-nest corrosion by galvanostatic polarization of phosphorus-deoxidized copper immersed in 600 ppm, formic acid solution of pH 5.5 at a current density of 0.3 mA/cm2..2) The pits of ants-nest corrosion have a fractal structure with a repetitive branching shape. Our laboratory reported that the number of branching in ant-nest corrosion can be determined by using a transmission line model (TLM) with blanched structure equivalent circuit from impedance spectra.3) Furthermore, the oxidation phosphorus dissolved from copper causes a decrease in pH at the bottom of the small pore, and the pH decrease accelerates the branching. In this experiment, galvanostatic polarization was applied to copper tubes with different phosphorus contents as working electrodes to reproduce ant-nest corrosion. Furthermore, the number of branching of ant-nest corrosion was determined by impedance analysis using TLM. Based on these results, the effect of phosphorus content on corrosion morphology was discussed.Experimental conditions:The electrolyte solution was a 600 ppm formic acid solution of pH 5.5. Copper tubes with various phosphorus contents (0.003, 0.004, 0.007, 0.015, 0.31 wt%) were used as working electrodes. The outside of the copper tube was used as the working electrode (test surface), and the rest of the test surface was covered with insulating tape to define the electrode area (electrode area: 7.85 cm2). In addition, the bottom hole of the copper tube was covered with a rubber stopper to prevent the solution from entering to inside of the copper tube. The test surface was polished with abrasive papers No. 800, 1200, and 2000, polished with diamond pastes of 6, 3, and 1 μm particles diameters, and then cleaned with methanol. Constant current polarization was performed for 72 h at a current density of 0.3 mA/cm2 using a platinum wire as a counter electrode, a saturated KCl silver/silver chloride electrode (SSE) as a reference electrode. References 1) S. Ito, T. Hosogi, M. Watanabe, H. Tsueoka, M. Itagaki, Zairyo-to-Kankyo,67, 37-40 (2018).2) M. Itagaki, A. Makita, H. Watanabe, I. Shitanda, T. Hosogi, S. Ito, Electrochim. Acta 479, 143873 (2024).3) M. Itagaki, Y. Hatada, I. Shitanda, K. Watanabe, Electrochim. Acta 55, 6255–6262 (2010).
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