An improved mold fabrication process that utilizes toluene diluted polydimethylsiloxane (PDMS) as flexible mold material was developed. Various toluene concentrations and their implication on the pattern definition using the Soft UV-Nanoimprint process were analyzed and discussed. Dots with a resolution of 50 nm are well replicated and an excellent imprint homogeneity across a 4 in. wafer with one imprint step only is demonstrated.
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