A series of sliding tests of Pb-Sn alloy disks sliding against 52100 steel balls has been conducted in vacuum, air, Ar-5%H 2, nitrogen and with a lubricant. The wear tracks and the near-surface material have been characterized by optical microscopy, microhardness, scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), X-ray diffraction (XRD) and transmission electron microscopy (TEM). The friction coefficient is similar for a wide range of composition, from pure Pb to pure Sn. In vacuum, mineral oil, nitrogen and Ar 5%H 2, sliding is smooth and friction is low. The original lamellar structure of the eutectic alloy is unstable during sliding. The lamellae bend towards the sliding direction and break down during early stages of sliding, and the structure eventually becomes coarsened and equiaxed. The material near the surface work-softens and a negative hardness gradient is produced. In air, the friction coefficient and friction fluctuations are larger and two layers develop on the surface. The outer layer has a very fine grain size, while the underlying layer, between the fine-grained layer and the lamellar structure, is coarsened and equiaxed and is similar to that produced in vacuum. The fine-grained layer is a little harder, so the hardness gradient at the surface is positive. Small amounts of oxides, SnO 2 and SnO, have been found in this layer. Material transfer from the ball to the disk is not detected in any of these tests. However, material is transferred from the disk to the ball for sliding in both vacuum and air. Wear debris appeared only for the case of sliding in air. The results may be helpful in understanding the sliding behavior of soft bearing materials such as Babbitts. The results also suggest simple guidelines for the design of materials having low friction and smooth sliding at elevated temperatures.
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