Simple Microstructure Research Articles

Multiscale modeling of heat and mass transfer in dry snow: influence of the condensation coefficient and comparison with experiments

Abstract. Temperature gradient metamorphism in dry snow is driven by heat and water vapor transfer through snow, which includes conduction/diffusion processes in both air and ice phases, as well as sublimation and deposition at the ice–air interface. The latter processes are driven by the condensation coefficient α, a poorly constrained parameter in the literature. In the present paper, we use an upscaling method to derive heat and mass transfer models at the snow layer scale for values of α in the range 10−10 to 1. A transition α value arises, of the order of 10−4, for typical snow microstructures (characteristic length ∼ 0.5 mm), such that the vapor transport is limited by sublimation–deposition below that value and by diffusion above it. Accordingly, different macroscopic models with specific domains of validity with respect to α values are derived. A comprehensive evaluation of the models is presented by comparison with three experimental datasets, as well as with pore-scale simulations using a simplified microstructure. The models reproduce the two main features of the experiments: the non-linear temperature profiles, with enhanced values in the center of the snow layer, and the mass transfer, with an abrupt basal mass loss. However, both features are underestimated overall by the models when compared to the experimental data. We investigate possible causes of these discrepancies and suggest potential improvements for the modeling of heat and mass transport in dry snow.

Improvement of High Temperature Wear Resistance of Laser-Cladding High-Entropy Alloy Coatings: A Review

As a novel type of metal material emerging in recent years, high-entropy alloy boasts properties such as a simplified microstructure, high strength, high hardness and wear resistance. High-entropy alloys can use laser cladding to produce coatings that exhibit excellent metallurgical bonding with the substrate, thereby significantly improvement of the wear resistance of the material surface. In this paper, the research progress on improving the high-temperature wear resistance of high entropy alloy coatings (LC-HEACs) was mainly analyzed based on the effect of some added alloying elements and the presence of hard ceramic phases. Building on this foundation, the study primarily examines the impact of adding elements such as aluminum, titanium, copper, silicon, and molybdenum, along with hard ceramic particles like TiC, WC, and NbC, on the phase structure of coatings, high-temperature mechanisms, and the synergistic interactions between these elements. Additionally, it explores the potential of promising lubricating particles and introduces an innovative, highly efficient additive manufacturing technology known as extreme high-speed laser metal deposition (EHLMD). Finally, this paper summarizes the main difficulties involved in increasing the high-temperature wear resistance of LC-HEACs and some problems worthy of attention in the future development.

Textured Sr2Nb2O7 ceramics: Microstructure design, high temperature ferroelectric and piezoelectric performance

AbstractSr2Nb2O7 (SNO) ceramics are promising high‐temperature piezoelectric materials due to their high Curie temperature (TC), good thermal stability, and high electrical resistivity. However, SNO presents low piezoelectric activity (d33 < 1 pC/N). Here, we successfully obtain textured SNO ceramics with an orientation factor of 0.86 by microstructure regulation. Saturated polarization‐electric loop was obtained in textured ceramic with remanent polarization Pr∼3.56 µC/cm2 and coercive field EC∼53.4 kV/cm. The piezoelectric coefficient d33 of the textured SNO ceramics is increased to 3.2 pC/N, with a high TC of 1342°C, while the low‐textured SNO ceramics exhibit no effective d33. Meanwhile, the piezoelectric coefficient d33 of textured SNO ceramics maintains consistency even at 1300°C, showing excellent thermal stability. The underlying mechanism driving this improvement is elucidated, emphasizing the facilitated domain‐wall motion enabled by the engineered microstructure. Furthermore, textured SNO ceramics exhibit high resistivity of 1.33 × 106 Ω⋅cm at 800°C. This study presents a simple and feasible microstructure engineering approach to enhance the piezoelectric properties of layer‐structured materials, offering valuable insights into the design and development of ceramics for diverse applications.

Experimental study and mechanism analysis on the effect of pre-curing time on the microstructure and mechanical properties of magnetorheological elastomers under compression

The effects of the pre-curing time before exposing the carbonyl iron particles (CIPs) filled liquid polydimethylsiloxane (PDMS) mixture to a preparatory magnetic field on the magnetorheological (MR) effects of the magnetorheological elastomers (MREs) were experimentally and theoretically investigated. The anisotropic MRE samples with different pre-curing time were firstly fabricated and their compressive MR effects were tested. The results showed that the longer pre-curing time induces the shorter and more irregular particle chains formed in the MREs, and the sample pre-cured for 20 min showed the maximum MR effect. Then based on the rheological characterization, a rheological model was proposed to predict the rheological property evolution of CIPs/PDMS mixture with respect to the pre-curing time, and a modified three-dimensional (3D) particle dynamics (PD) model was developed to simulate the particle structure evolution in the MRE mixtures under a preparatory magnetic field. The simulation results showed that short chains were first formed owing to the magnetic attraction between the adjacent particles. Then these short chains approached each other to form long chains and even thick chain-like clusters. The later process can be restrained by increasing the pre-curing time, thus more short and incompact particle chains are formed in the MREs. Lastly, simplified microstructure models representing the wavy chains were used to explore the effect of particle arrangement on the MR effect of the MREs under compression. It is found that the wavy chains with incompactly packed particles are beneficial for improving the MR effect owing to the strong transverse magnetic attraction between the neighboring particles. This work demonstrates that PD simulation is an efficiency method to predict the particle arrangement evolution in the MRE mixture, and the possibility to tailoring the microstructures of the MREs by adjusting the viscosity of MRE mixtures to improve their MR effects, while keeping a high zero-field modulus simultaneously.

Theoretical design of a single-mode fiber-based bi-order Bessel beam for a STED system

Stimulated emission depletion (STED) microscopy has attracted great research attention due to its applications to breaking diffraction limits for imaging and lithography. However, its implementation based on single-mode fibers often encounters challenges such as complex structural integration, costly fabrication processes, and the need for specific fiber designs. Herein, a low-cost bi-order Bessel beam based on one single-mode fiber integrated with a structurally simple wavelength-scale microstructure (WSM) on fiber end was proposed for STED system. Through simulation study for full-scale WSM optimization, we have successfully developed a bicolor laser beam (BLB) consisting of a zero-order Bessel beam at a wavelength of 405 nm and a donuts high-order Bessel beam at a wavelength of 532 nm. This fiber-based configuration allows us to achieve a diffraction-limited spot size with a working distance of 0.67λpump and a minimum FWHM of 0.395λpump. By combining wavelength division multiplexing technology with power modulation of the donuts beam, this work provides a promising way for achieving super-resolution imaging or lithography with only one single-mode fiber.

Recent Advances in Nickel Catalysts with Industrial Exploitability for Copolymerization of Ethylene with Polar Monomers.

The direct copolymerization of ethylene with polar monomers to produce functional polyolefins continues to be highly appealing due to its simple operation process and controllable product microstructure. Low-cost nickel catalysts have been extensively utilized in academia for the synthesis of polar polyethylenes. However, the development of high-temperature copolymerization catalysts suitable for industrial production conditions remains a significant challenge. Classified by the resultant copolymers, this review provides a comprehensive summary of the research progress in nickel complex catalyzed ethylene-polar monomer copolymerization at elevated temperatures in the past five years. The polymerization results of ethylene-methyl acrylate copolymers, ethylene-tert-butyl acrylate copolymers, ethylene-other fundamental polar monomer copolymers, and ethylene-special polar monomer copolymers are thoroughly summarized. The involved nickel catalysts include the phosphine-phenolate type, bisphosphine-monoxide type, phosphine-carbonyl type, phosphine-benzenamine type, and the phosphine-enolate type. The effective modulation of catalytic activity, molecular weight, molecular weight distribution, melting point, and polar monomer incorporation ratio by these catalysts is concluded and discussed. It reveals that the optimization of the catalyst system is mainly achieved through the methods of catalyst structure rational design, extra additive introduction, and single-site catalyst heterogenization. As a result, some outstanding catalysts are capable of producing polar polyethylenes that closely resemble commercial products. To achieve industrialization, it is essential to further emphasize the fundamental science of high-temperature copolymerization systems and the application performance of resultant polar polyethylenes.

Balancing Polarization and Breakdown for High Capacitive Energy Storage by Microstructure Design.

The compromise of contradictive parameters, polarization, and breakdown strength, is necessary to achieve a high energy storage performance. The two can be tuned, regardless of material types, by controlling microstructures: amorphous states possess higher breakdown strength, while crystalline states have larger polarization. However, how to achieve a balance of amorphous and crystalline phases requires systematic and quantitative investigations. Herein, the trade-off between polarization and breakdown field is comprehensively evaluated with the evolution of microstructure, i.e., grain size and crystallinity, by phase-field simulations. The results indicate small grain size (≈10-35nm) with moderate crystallinity (≈60-80%) is more beneficial to maintain relatively high polarization and breakdown field simultaneously, consequently contributing to a high overall energy storage performance. Experimentally, therefore an ultrahigh energy density of 131 J cm-3 is achieved with a high efficiency of 81.6% in the microcrystal-amorphous dual-phase Bi3NdTi4O12 films. This work provides a guidance to substantially enhance dielectric energy storage by a simple and effective microstructure design.

Ultrastructure of the Jurassic serpulid tubes-phylogenetic and paleoecological implications.

The ultrastructural diversity of the Middle and Late Jurassic serpulid tubes from the Polish Basin has been investigated. The inspection of 12 taxa representing the two major serpulid clades allowed for the identification of three ultrastructure types-irregularly oriented prismatic structure (IOP), spherulitic prismatic structure (SPHP), and simple prismatic structure (SP). Six of the studied species are single-layered and six species possess two distinct layers. Ultrastructural diversity corresponds to certain serpulid clades. The members of Filograninae have single-layered tube walls composed of possibly plesiomorphic, irregularly oriented prismatic structure (IOP). Two-layered tubes occur solely within the clade Serpulinae, where the external, denser layer is built of either the ordered spherulitic (SPHP) or simple prismatic microstructure (SP), and the internal layer is composed of irregularly oriented prismatic structure (IOP). Apart from phylogenetic signals provided by the tube ultrastructure, it can be used in analyzing paleoecological aspects of tube-dwelling polychaetes. Compared to the more primitive, irregularly oriented microstructures of Filograninae, the regularly oriented microstructures of Serpulinae need a higher level of biological control over biomineralization. The advent of the dense outer protective layer (DOL) in serpulids, as well as the general increase in ultrastructure diversity, was likely a result of the evolutionary importance of the tubes for serpulids. Such diversity of the tube ultrastructural fabrics allowed for maximizing functionality by utilizing a variety of morphogenetic programs. The biomineralization system of serpulids remains more complex compared to other tube-dwelling polychaetes. Physiologically more expensive tube formation allows for mechanical strengthening of the tube by building robust, strongly ornamented tubes and firm attachment to the substrate. Contrary to sabellids, which perform a fugitive strategy, an increased tube durability allows serpulids a competitive advantage over other encrusters.

Double-sided microstructured flexible iontronic pressure sensor with wide linear sensing range

Iontronic pressure sensors have garnered significant attention for their potential in wearable electronic devices. While simple microstructures can enhance sensor sensitivity, the majority of them predominantly amplify sensitivity at lower pressure ranges and fail to enhance sensitivity at higher pressure ranges, leading to nonlinearity. In the absence of linear sensitivity in a pressure sensor, users are unable to derive precise information from its output, necessitating further signal processing. Hence, crafting a linearity flexible pressure sensor through a straightforward approach remains a formidable task. Herein, a double-sided microstructured flexible iontronic pressure sensor is presented with wide linear sensing range. The ionic gel is made by 1-Ethyl-3-methylimidazolium bis(tri-fluoromethylsulfonyl)imide (EMIM:TFSI) into the matrix of poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP), which acts as active layer, featuring irregular microstructures (IMS) and pyramid microstructures (PMS) on both sides. Unlike previous complex methods, IMS and uniform PMS are easily and achieved through pattern transfer from a sandpaper mold and micro-pyramid template. The iontronic pressure sensor exhibits exceptional signal linearity with R2 values of 0.9975 and 0.9985, in the wide pressure range from 100 to 760 kPa and 760 kPa to 1000 kPa, respectively. This outstanding linearity and wide sensing range stem from a delicate balance between microstructure compression and mechanical alignment at the ionic gel interface. This study provides valuable insights into achieving linear responses by strategically designing microstructures in flexible pressure sensors, with potential applications in intelligent robots and health monitoring.

Effects of lattice misfit of γ/γ′ phases on hydrogen embrittlement behavior in Ni-based single crystal superalloy

The effect of γ/γ′ phase lattice misfit on hydrogen embrittlement (HE) behavior was fundamentally investigated by utilizing a Ni-based single crystal CMSX-4 superalloy with a simple microstructure that can exclude the H-trapping effects of grain boundary, c-vacancy, and misfit dislocation. Increasing isothermal aging time increased γ′ precipitate size while maintaining its volume fraction and a fully coherent interface. The magnitude of negative lattice misfit between the γ and γ′ phases increased from −0.08 to −0.22% according to γ′ precipitate coarsening, resulting in a well-developed tensile-strain field within the γ′ precipitate. The increased tensile-strain field enhanced activation energy for H-desorption in the γ′ precipitate from 31.9 to 35.1 kJ/mol. Therefore, H is preferentially distributed along the γ/γ′ interface within the γ′ precipitate even before deformation. H basically promotes the slip planarity through the H-enhanced localized plasticity (HELP) mechanism in Ni-based single crystal alloys, in which slip is the dominant deformation behavior. As the superalloy possesses a larger negative lattice misfit, H becomes trapped as diffusible-state at the tensile-strain field of the γ/γ′ interface, resulting in cuboidal brittle fracture along the {001} planes. In this process, the HELP mechanism facilitated H localization at the γ/γ′ interface. Thus, the HE behavior distinctly transitioned from HELP to an interaction between HELP and H-enhanced decohesion mechanisms (HEDE) with an increase in the magnitude of the lattice misfit. The HE behavior was investigated by correlating microstructural characterization, H-trapping behavior, and crystallographic fracture mechanism analysis.

Simulation-free determination of microstructure representative volume element size via Fisher scores

A representative volume element (RVE) is a reasonably small unit of microstructure that can be simulated to obtain the same effective properties as the entire microstructure sample. Finite element (FE) simulation of RVEs, as opposed to much larger samples, saves computational expenses, especially in multiscale modeling. Therefore, it is desirable to have a framework that determines the RVE size prior to FE simulations. Existing methods select the RVE size based on when the FE-simulated properties of samples of increasing sizes converge with insignificant statistical variations, with the drawback being that many samples must be simulated. We propose a simulation-free alternative that determines the RVE size based only on a micrograph. The approach utilizes a machine learning model trained to implicitly characterize the stochastic nature of the input micrograph. The underlying rationale is to view RVE size as the smallest moving window size for which the stochastic nature of the microstructure within the window is stationary as the window moves across a large micrograph. For this purpose, we adapt a recently developed Fisher score-based framework for microstructure nonstationarity monitoring. Because the resulting RVE size is based solely on the micrograph and does not involve any FE simulation of specific properties, it constitutes an RVE for any property of interest that solely depends on the microstructure characteristics. Through numerical experiments of simple and complex microstructures, we validate our approach and show that our selected RVE sizes are consistent with when the chosen FE-simulated properties converge.

A Simple Synthesis and Microstructure Analysis of Human Peptide LL-37@Gold Nanoparticles (Known as LL-37@AuNPs) Conjugates as Antimicrobials and Substances for Wound Healing.

The basis of the present study is a straightforward method involving fewer chemical species for conjugating gold nanoparticles (AuNPs) with the antimicrobial peptide LL-37 designated as LL-37@AuNPs. Investigating the microstructure characteristics of the resulting materials and their potential as antibacterial and wound-healing substances are the main objectives of this study. Zeta (ζ) potential, Fourier transform infrared (FTIR), X-ray diffraction (XRD), field effect scanning electron microscopy (FE-SEM), energy dispersive X-ray diffraction (EDS), transmission electron microscopy (TEM), and UV-Vis spectrophotometry were used to analyze the physico-chemical properties of LL-37@AuNPs. The magnitude of LL-37's zeta potential and the LL-37@AuNPs show that the specimens are electrically stable and resistant to flocculation and coagulation. The surface plasmon resonance (RPS) of AuNPs, which is positioned at a wavelength of about 531 nm, was found to be unaffected by the presence of the LL-37 antimicrobial peptide. The FTIR data show the functional group characteristics of the LL-37@AuNPs vibration bands, and the XRD diffractogram confirms the formation of the LL-37@AuNPs conjugate nanocomposite. Based on FE-SEM and TEM data, the bulk of AuNPs were found to have a circular shape, with an average size of about 22.88 ± 8.21 nm. It was discovered that the LL-37@AuNPs had a good ability to inhibit S. aureus from growing. The wound-healing percentage reached 85% on day 12 of the trial, significantly greater than the results of the negative controls. LL-37@AuNPs(4) is the sample that had the highest percentage of wound healing between days 3 and 12. Moreover, sample LL-37@AuNPs(4) contains 0.45 µL of LL-37, whereas sample LL-37@AuNPs(2) contains 0.22 µL of LL-37. The faster wound-healing rate in LL-37@AuNPs(4) was believed to be due to a higher concentration of LL-37, which was able to stop S. aureus from developing while suppressing the inflammation surrounding the wound. The study's findings reveal that LL-37@AuNPs might be made using a straightforward process, making them a powerful antibacterial and therapeutic substance. However, before this discovery is applied in the field of medicine, a more thorough investigation is necessary.

Surface Microstructure Engineering in MAPbBr3 Microsheets for Performance-Enhanced Photodetectors.

Metal halide-perovskite-based photodetectors have recently emerged as a class of promising optoelectronic devices in various fields. Meanwhile, nano/microstructuring perovskite-based photodetectors are a facile integration with complementary metal-oxide semiconductors for miniaturized imaging systems. However, there are still challenges to be overcome in reducing the losses caused by light reflection on the surface of microstructural perovskites. In this work, surface microstructure engineering is employed in MAPbBr3 microsheets for reducing light reflection and improving light absorption, resulting in high-performance perovskite photodetectors. MAPbBr3 microsheets, which possess different surface morphologies of flat, upright hemisphere arrays and inverted hemisphere arrays (IHAs), are fabricated by a simple microstructure template-assisted space confinement process. The light absorption capacity of IHA MAPbBr3 is significantly higher than that of the other two structures. Hence, IHA photodetectors with excellent figures of merit, including low dark current, decent responsivity, and fast speed, are achieved. Furthermore, the noise of the IHA photodetectors is only ∼10-13 A/, which results in the superior sensitivity for weak light detection with a specific detectivity up to 1011 Jones. Our results demonstrate that surface engineering is a simple, low-cost, yet effective approach to improve the performance of nano-/micro-optoelectronic devices.

Bulk Nanostructured Silicide Thermoelectric Materials by Reversible Hydrogen Absorption-Desorption.

The production of bulk nanostructured silicide thermoelectric materials by a reversible hydrogen absorption-desorption process is demonstrated. Here, high-pressure reactive milling under 100bar hydrogen is used to decompose the Ca2Si phase into CaH2 and Si. Subsequent vacuum heat treatment results in hydrogen desorption and recombination of the constituents into the original phase. By changing the heat treatment temperature, recombination into Ca2Si or Ca5Si3 can be achieved. Most importantly, the advanced synthesis process enables drastic and simple microstructure refinement by more than two orders of magnitude, from a grain size of around 50µm in the initial ingot to 100-200nm after the hydrogen absorption-desorption process. Fine precipitates with sizes ranging from 10-50nm are forming coherently inside the grains. Thus, the route is promising and can be used for reducing thermal conductivity due to phonon scattering from grain boundaries as well as through nanostructuring with second-phase precipitates. Moreover, the process is environmentally friendly since hydrogen is reversibly absorbed, desorbed, and can be fully recovered.

Microstructure, phase stability, and mechanical properties of (AlLiMg0.5Ti1.5)100-xScx lightweight high-entropy alloys

(AlLiMg0.5Ti1.5)100-XScX (x = 0, 5, 10, 15, 20) lightweight high-entropy alloys (LW-HEAs) were fabricated by mechanical alloying and cold-press sintering (CPS). The effects of Sc content and sintering temperature on the microstructure, phase stability, and mechanical properties of the alloys were investigated, via multiple characterization methods including XRD, SEM, EDS and microhardness tests. The results reveal that the as-milled (AlLiMg0.5Ti1.5)100-XScX (x = 0, 5, 10, 15, 20) LW-HEAs form a single HCP solid solution phase or a simple microstructure dominated by an HCP solid solution phase. After CPS, significant phase transformation occurs. Higher Sc content improves alloy phase stability and inhibits phase transformation during the sintering, which is influenced by kinetic and thermodynamic factors. Among them, the alloy containing 20 at.% Sc (#Sc20) sintered at 550 °C is composed of HCP solid solution phase and a small amount of γ-Al12Mg17 phase, and this alloy has the simplest microstructure among all the alloys. The alloys generally display high Vickers-hardness. In addition, with increasing Sc content and sintering temperature, the hardness of the alloys increases obviously. Among them, the hardness of #Sc20 alloy sintered at 650 °C is as high as 589 HV, which is the highest among all the alloys.

Microstructure characterization and crystal plastic finite element simulation of additive manufacturing 316 L stainless steel

Due to the layer-by-layer molding mode of additive manufacturing (AM) technology, the mechanical properties of additive manufacturing structural parts are very different from those of traditional structural parts. The macroscopic mechanical properties of additive structural parts show obvious anisotropy; thus, the macroscopic model is not suitable to describe the effect of material microstructure (grain distribution, initial grain orientation, etc.) on the macroscopic mechanical behavior. Setting up a simplified structure microstructure of representative volume element (RVE), and the mechanical behavior response of AM 316 L stainless steel is simulated based on the finite element method for crystal plasticity. While uniaxial tension was regarded as a typical loading, the effect of microstructure on macroscopic mechanical properties is analyzed in combination with grain distribution and grain orientation. The results show that the numerical model not only reflects the impact of microstructure on macroscopic mechanical behavior but also suggests theoretical advice for practical production.

On the drag reduction of an inclined wing via microstructures with the immersed boundary-lattice Boltzmann flux solver

Flow separation control has a wide application prospect in drag reduction for industry. This paper numerically studies the effect of microstructures on flow separation and drag reduction. Simple morphological microstructures, derived from the tilted shark scales, are attached to the wing at an angle of attack. The spacing and height of microstructures are made dimensionless by using the microstructure width and half of the wing width, respectively, that is, d̃m=dm/dAB and h̃m=hm/(H/2). The angle of attack is set to 10°. It is found that microstructures can reduce the motion amplitude of shed vortices, thereby suppressing flow separation and reducing drag. Both the planar and curved microstructures have excellent drag reduction performance. The microstructure spacing d̃m and tilt angle θ should not be too large or too small; otherwise, it will weaken the drag reduction ability. Cases d̃m=1.51, θ=20°, and θ=30° exhibit excellent drag reduction performance. The microstructure has the characteristic for being small, yet it needs to reach a certain height h̃m to effectively reduce drag. The case h̃m=0.667 is the most superior choice. Based on the proposed microstructure shape and spacing, the drag reduction performance of microstructures can reach more than 28%. Meanwhile, the drag reduction performance of microstructures increases with the improvement of the attachment proportion pm, and case pm≥50% is suggested for significant drag reduction performance. Finally, we discuss the drag reduction performance of microstructures on the wing at different angles of attack and find that microstructures can achieve good drag reduction, provided that the pressure drag caused by the flow separation is a significant proportion of the total drag and the flow separation occurs within the controllable range of microstructures.

Freeze-thaw damage assessment of engineered cementitious composites using the electrochemical impedance spectroscopy method

The mechanical properties of engineered cementitious composites (ECC) in service in cold regions can be significantly degraded by periodic freezing and thawing. In this work, the damage degree of freeze–thaw of ECC was systematically assessed by using the electrochemical impedance spectroscopy (EIS) technique. In addition, Nuclear Magnetic Resonance (NMR) Relaxometry measurements were also performed to obtain pore structure parameters, and the uniaxial tensile tests were also carried out to analyse the tensile performance after freeze–thaw cycles. From the acquired results, it was demonstrated that the EIS behaviour of ECC varied with the freeze–thaw cycles. The diameter of the Nyquist curve in high-frequency was gradually reduced by increasing the freeze–thaw cycles. Furthermore, the volume resistance of ECC after freeze–thaw gradually decreased with the increase in the number of freeze–thaw cycles. The simplified microstructure and conductive paths were used to describe the freeze–thaw damage mechanism of ECC. An equivalent circuit model of ECC exposed to freeze–thaw cycles was proposed, and the parameters of the equivalent circuit model were thoroughly analysed. The experimental findings clearly indicate that the EIS method is an appropriate technique for evaluating the damage degree of freeze–thaw of ECC.

Hip joint load prediction using inverse bone remodeling with homogenized FE models: Comparison to micro-FE and influence of material modeling strategy

Background and objectiveMeasuring physiological loading conditions in vivo can be challenging, as methods are invasive or pose a high modeling effort. However, the physiological loading of bones is also imprinted in the bone microstructure due to bone (re)modeling. This information can be retrieved by inverse bone remodeling (IBR). Recently, an IBR method based on micro-finite-element (µFE) modeling was translated to homogenized-FE (hFE) to decrease computational effort and tested on the distal radius. However, this bone has a relatively simple geometry and homogeneous microstructure. Therefore, the objective of this study was to assess the agreement of hFE-based IBR with µFE-based IBR to predict hip joint loading from the head of the femur; a bone with more complex loading as well as more heterogeneous microstructure. MethodshFE-based IBR was applied to a set of 19 femoral heads using four different material mapping laws. One model with a single homogeneous material for both trabecular and cortical volume and three models with a separated cortex and either homogeneous, density-dependent inhomogeneous, or density and fabric-dependent orthotropic material. Three different evaluation regions (full bone, trabecular bone only, head region only) were defined, in which IBR was applied. µFE models were created for the same bones, and the agreement of the predicted hip joint loading history obtained from hFE and µFE models was evaluated. The loading history was discretized using four unit load cases. ResultsThe computational time for FE solving was decreased on average from 500 h to under 1 min (CPU time) when using hFE models instead of µFE models. Using more information in the material model in the hFE models led to a better prediction of hip joint loading history. Inhomogeneous and inhomogeneous orthotropic models gave the best agreement to µFE-based IBR (RMSE% <14%). The evaluation region only played a minor role. ConclusionshFE-based IBR was able to reconstruct the dominant joint loading of the femoral head in agreement with µFE-based IBR and required considerably lower computational effort. Results indicate that cortical and trabecular bone should be modeled separately and at least density-dependent inhomogeneous material properties should be used with hFE models of the femoral head to predict joint loading.

Enhanced thermal and mechanical performance of 3D architected micro-channel heat exchangers

Many crystals in nature have simple interatomic microstructures, such as simple cubic (SC), body-centered cubic (BCC), and face-centered cubic (FCC) lattice symmetries, making these structures extremely stable. Inspired by these arrangements, a series of architected micro-channel heat exchangers with rationally designed 3D microstructures were established. A multi-physics mathematical model using thermal-fluid-structure interaction (TFSI) was employed to investigate the coupled heat transfer performance and mechanical properties of these architected heat exchangers. When compared with the corrugated straight plate (CSP) microchannel heat exchanger, the thermal-hydraulic performance factors (TPC) of FCC and BCC microchannel heat transfer were 2.20 and 1.70 times that of SC microchannel heat exchanger, respectively. The micro-channel heat exchanger with FCC architectures could enhance the convective heat transfer performance by 201.0%, while the micro-channel heat exchanger with SC architectures reduced the Von-Mises equivalent (VME) stress by 20.0% when compared with the conventional 2D CSP heat exchanger. The proposed architected micro-channel heat exchangers could find a wide range of potential applications ranging from power electronics in electric vehicles to concentrated solar power systems, where both good convective heat transfer performance and high mechanical strength are simultaneously pursued.