The special multi-air gap structure of Ultra high voltage (UHV) oil-immersed shunt reactor determines that its magnetic leakage is far greater than that of a power transformer of the same voltage level, and it is more prone to vibration and other problems. Overheating and suspended discharge caused by vibration are important sources of excessive gas production in UHV shunt reactors. In this paper, the source of gas production under reactor vibration is analyzed, and a reactor defect simulation gas production platform is built. Using oil chromatography analysis, partial discharge detection, and other means, the gas production characteristics, discharge characteristics and insulation degradation characteristics of typical defects such as suspended discharge and partial overheating under vibration have been experimentally studied. Then, the correlation analysis model between the vibration type, intensity, overheating degree, and the reactor performance change was established. Finally, the gas production and discharge characteristics of the reactor under different defect types were obtained. Besides, gas production characteristics under vibration with 50 Hz, 100 Hz, and 150 Hz were carried out, and it was found that the gas will continue to increase with the increase of vibration frequency, and the growth has been stabilized after exceeding 100 Hz. The relevant research results of this paper can provide technical support for the application of UHV oil-immersed shunt reactor state assessment and diagnosis, and improve the level of equipment operation and maintenance.