With the popularization of new energy vehicles, lithium battery systems, as the main components of new energy vehicles, have the characteristics of short life cycles and harmful substances inside. The green treatment of lithium battery systems has become a research hotspot. Disassembly and recycling are essential means of reusing waste in lithium battery systems. Due to the wide variety of lithium battery systems, the lack of unified design standards, and the high flexibility requirements for disassembly, manual disassembly is currently the primary method used. However, this method can cause health hazards to oneself when dismantling some harmful components. The optimization of the dismantling process route for lithium batteries is a crucial step before dismantling, which directly determines the economic benefits of dismantling. However, unlike general electromechanical products, lithium batteries have prominent safety issues during the dismantling process, so the safety requirements for their dismantling process route are relatively high. Given the substantial absence of parametric evaluation and modification in prior research, this work investigates the influence of the most significant factors on the power density of biosensors. A conduction-based framework was employed to ascertain these variables, and the calculations were performed utilizing a neural network. The neural network was developed with Particle Swarm Optimization (PSO). Based on this, this article considers studying the optimization method of the lithium battery safety disassembly process to maximize safety and economic benefits comprehensively. Based on the essential characteristics of lithium-ion battery systems, an analysis is conducted on the allocation method of difficulty level for human-machine cooperation tasks and the impact indicators of task allocation. Then, a product disassembly hybrid diagram is established, and on this basis, multiple sets of human-machine cooperation disassembly sequences are generated. Finally, a multi-objective optimization model for disassembly cost, difficulty, and time is established. Finally, taking the Tesla Model 1sPBS waste lithium battery as an example, the safety prediction model for dismantling the waste lithium battery and the optimization model for the safety dismantling process route were solved to verify the effectiveness of the above optimization method.