Shape-morphing Materials Research Articles

Topics in the mathematical design of materials.

We present a perspective on several current research directions relevant to the mathematical design of new materials. We discuss: (i) design problems for phase-transforming and shape-morphing materials, (ii) epitaxy as an approach of central importance in the design of advanced semiconductor materials, (iii) selected design problems in soft matter, (iv) mathematical problems in magnetic materials, (v) some open problems in liquid crystals and soft materials and (vi) mathematical problems on liquid crystal colloids. The presentation combines topics from soft and hard condensed matter, with specific focus on those design themes where mathematical approaches could possibly lead to exciting progress. This article is part of the theme issue 'Topics in mathematical design of complex materials'.

Light-driven continuous rotating M\xf6bius strip actuators

Twisted toroidal ribbons such as the one-sided Möbius strip have inspired scientists, engineers and artists for many centuries. A physical Möbius strip exhibits interesting mechanical properties deriving from a tendency to redistribute the torsional strain away from the twist region. This leads to the interesting possibility of building topological actuators with continuous deformations. Here we report on a series of corresponding bi-layered stripe actuators using a photothermally responsive liquid crystal elastomer as the fundamental polymeric material. Employing a special procedure, even Möbius strips with an odd number of twists can be fabricated exhibiting a seamless homeotropic and homogeneous morphology. Imposing a suitable contraction gradient under near-infrared light irradiation, these ribbons can realize continuous anticlockwise/clockwise in-situ rotation. Our work could pave the way for developing actuators and shape morphing materials that need not rely on switching between distinct states.

4D Printing of Multi‐Stimuli Responsive Protein‐Based Hydrogels for Autonomous Shape Transformations

AbstractStimuli responsive hydrogels that can change shape in response to applied external stimuli are appealing for soft robotics, biomedical devices, drug delivery, and actuators. However, existing 3D printed shape morphing materials are non‐biodegradable, which limits their use in biomedical applications. Here, 3D printed protein‐based hydrogels are developed and applied for programmable structural changes under the action of temperature, pH, or an enzyme. Key to the success of this strategy is the use of methacrylated bovine serum albumin (MA–BSA) as a biodegradable building block to Pickering emulsion gels in the presence of N‐isopropylacrylamide or 2‐dimethylaminoethyl methacrylate. These shear‐thinning gels are ideal for direct ink write (DIW) 3D printing of multi‐layered stimuli‐responsive hydrogels. While poly(N‐isopropylacrylamide) and poly(dimethylaminoethyl methacrylate) introduce temperature and pH‐responsive properties into the printed objects, a unique feature of this strategy is an enzyme‐triggered shape transformation based on the degradation of the bovine serum albumin network. To highlight this technique, protein‐based hydrogels that reversibly change shape based on environmental temperature and pH are fabricated, and irreversibly altered by enzymatic degradation, which demonstrates the complexity that can be introduced into 4D printed systems.

2D material programming for 3D shaping

Two-dimensional (2D) growth-induced 3D shaping enables shape-morphing materials for diverse applications. However, quantitative design of 2D growth for arbitrary 3D shapes remains challenging. Here we show a 2D material programming approach for 3D shaping, which prints hydrogel sheets encoded with spatially controlled in-plane growth (contraction) and transforms them to programmed 3D structures. We design 2D growth for target 3D shapes via conformal flattening. We introduce the concept of cone singularities to increase the accessible space of 3D shapes. For active shape selection, we encode shape-guiding modules in growth that direct shape morphing toward target shapes among isometric configurations. Our flexible 2D printing process enables the formation of multimaterial 3D structures. We demonstrate the ability to create 3D structures with a variety of morphologies, including automobiles, batoid fish, and real human face.

Thermo-responsive and shape-morphing CF/GF composite skin: Full-field experimental measurement, theoretical prediction, and finite element analysis

Shape morphing is an attractive functionality for fibre reinforced composites. Shape morphing composites can adopt various shapes and undergo different shape morphologies in response to a set of external stimuli. One of the approaches to attain shape morphing materials is through fabrication of multi-layered and asymmetric composites where morphing stems from structural anisotropy. In this work, asymmetric hybrid carbon fibre/glass fibre/epoxy composites are manufactured in which a mismatch in the coefficient of thermal expansion between carbon and glass fibre layers and different fibre directions at each layer resulted in a thermo-responsive morphing behaviour. The full-field displacement of laminate surfaces at the temperature range of −30 °C to 60 °C are monitored using digital image correlation technique. Classical laminate theory and Timoshenko bimetallic strip formula are coupled with experimental observations to predict the radius of curvature for laminates at different temperatures. Furthermore, finite element analyses are performed to uncover the stress state in the laminates and identify the contributing mechanisms. This study contributes to the state of the art by elaborating on the relations between morphing performance with stiffness and thermal expansion of anisotropic fibre reinforced laminates and their connections to the microstructure.

Smart Bilayer Polyacrylamide/DNA Hybrid Hydrogel Film Actuators Exhibiting Programmable Responsive and Reversible Macroscopic Shape Deformations.

As a crucial instinct for the survival of organisms, adaptive smart deformation has been well shown via profusely astounding examples within biological morphogenesis in nature, which inspired the construction of biomimetic shape-morphing materials with controlled actuating behaviors. Herein, the construction of nature-inspired bilayer hydrogel film actuators, composed of a polyacrylamide hydrogel passive layer and a polyacrylamide-DNA hybrid hydrogel active layer, which exhibited programmable stimuli-responsive and reversible macroscopic shape deformations directed by the sequence of DNA crosslinking units in the active layer, is reported. As a proof-of-concept, the introduction of DNA i-motif based crosslinking structures into the active layer, which can undergo pH-stimulated formation and dissociation of crosslinking between polymers and therefore change the crosslinking density of the active layer, lead to the redistribution of the internal stresses within the bilayer structure, and result in the pH-stimulated shape deformations. By programming the sequence of DNA units in the active layer, a Ag+ /Cysteamine-stimulated bilayer DNA hybrid hydrogel film actuator is further constructed and exhibits excellent actuation behaviors. Thanks to the micrometer-scale thickness of the films, these actuators exhibit a high degree of macroscopic and reversible shape deformations at high speed, which may find use in future smart biosensing and biomedical applications.

Guiding Cell Network Assembly using Shape-Morphing Hydrogels.

Forces and relative movement between cells and extracellular matrix (ECM) are crucial to the self-organization of tissues during development. However, the spatial range over which these dynamics can be controlled in engineering approaches is limited, impeding progress toward the construction of large, structurally mature tissues. Herein, shape-morphing materials called "kinomorphs" that rationally control the shape and size of multicellular networks are described. Kinomorphs are sheets of ECM that change their shape, size, and density depending on patterns of cell contractility within them. It is shown that these changes can manipulate structure-forming behaviors of epithelial cells in many spatial locations at once. Kinomorphs are built using a new photolithographic technology to pattern single cells into ECM sheets that are >10× larger than previously described. These patterns are designed to partially mimic the branch geometry of the embryonic kidney epithelial network. Origami-inspired simulations are then used to predict changes in kinomorph shapes. Last, kinomorph dynamics are shown to provide a centimeter-scale program that sets specific spatial locations in which ≈50 µm-diameter epithelial tubules form by cell coalescence and structural maturation. The kinomorphs may significantly advance organ-scale tissue construction by extending the spatial range of cell self-organization in emerging model systems such as organoids.

Programming temporal morphing of self-actuated shells

Advances in shape-morphing materials, such as hydrogels, shape-memory polymers and light-responsive polymers have enabled prescribing self-directed deformations of initially flat geometries. However, most proposed solutions evolve towards a target geometry without considering time-dependent actuation paths. To achieve more complex geometries and avoid self-collisions, it is critical to encode a spatial and temporal shape evolution within the initially flat shell. Recent realizations of time-dependent morphing are limited to the actuation of few, discrete hinges and cannot form doubly curved surfaces. Here, we demonstrate a method for encoding temporal shape evolution in architected shells that assume complex shapes and doubly curved geometries. The shells are non-periodic tessellations of pre-stressed contractile unit cells that soften in water at rates prescribed locally by mesostructure geometry. The ensuing midplane contraction is coupled to the formation of encoded curvatures. We propose an inverse design tool based on a data-driven model for unit cells’ temporal responses.

Design of 3D printed smart material compatible hand prosthesis

Every year there are about 3500-5200 people suffering from upper limb amputations, most of which are wrist disarticulation and transcarpal. This paper investigates current upper limb prostheses and presents the disadvantages of current prostheses, including limited degrees of freedom (DOF), limited range of motion, weight, customizability, and appearance. The proposed design is the first stage of a series of papers that proposes designs that are compatible with shape morphing materials. The use of these materials as actuators allows the development and design of more advanced upper limb prostheses. Therefore, the prosthesis is modelled as needed for patients with transcarpal/wrist disarticulation amputations. The proposed model has 27 degrees of freedom (DOF), reduced weight, low cost, improved appearance, and is printable to fit.

Dual-Programmable Shape-Morphing and Self-Healing Organohydrogels Through Orthogonal Supramolecular Heteronetworks.

Programmable materials that can change their inherent shapes or properties are highly desirable due to their promising applications. However, among various programmable shape-morphing materials, the single control route allows temporary states to recover the unchangeable former state, thus lacking the sophisticated programmability for their shape-encoding behaviors and mechanics. Herein, dual-programmable shape-morphing organohydrogels featuring supramolecular heteronetworks are developed. In the system, the metallo-supramolecular hydrogel framework and micro-organogels featuring semicrystalline comb-type networks independently respond to different stimuli, thereby providing orthogonal dual-switching mechanics and ultrahigh mechanical strength. The supramolecular heteronetworks also possess excellent self-healing properties. More notably, such orthogonal supramolecular heteronetworks demonstrate hierarchical shape morphing performance that far exceeds conventional shape-morphing materials. Utilizing this dual programming strategy of the orthogonal supramolecular heteronetworks, the material's permanent shape can be manipulated in a step-wise shape morphing process, thereby realizing sophisticated shape changes with a high degree of freedom. The organohydrogels can act as a biomimetic smart device for the on-demand control of unidirectional liquid transport. Based on these characteristics, it is anticipated that the supramolecular organohydrogels may serve as adaptive programmable materials for a variety of applications.

Enhancing The Façade Performance Of Existing Buildings Through The Integration Between Smart Materials & Parametric Geometries In Architecture

The study introduces new techniques of applying sustainable smart materials on existing buildings which will give them the ability to adapt passively with the surrounding environment and climate, reach the comfort zone inside the buildings automatically without occupants' interference. This research will present guidelines on way of using smart materials, assembling them in various geometrical composites, and how to apply them on the exterior building envelope, to reach optimum level of comfort without human interference. This prolific scientific thinking offers a specific procedure to use smart materials in building external envelope in hot climate and this by its turn will enhance temperature, lighting, and other comfort factors inside the building to reach the comfort range, and it will also decrease building economics and energy consumption as well. The research closes with the synthesis of the preliminary guide lines that will help architects to enhance existing building to become smarter or/and make a new building from the very beginning with these intelligent materials. Conclusion were educed according to analytical study of international case studies. International case studies have a lot of smart aspect for building facade that was evaluated according research new model. Local proposal was implemented and analyzed in a way to apply this smart material on it and what is the main effect of applying these smart new materials on existing material. KEYWORDS: Smart materials, building facade, adaptive facade, responsive facade, Self-cleaning material, Phase change material (PCM), advanced geometries, Materialism, Property changing material, energy exchanging material, Shape morphing materials.

Shape-Morphing Materials from Stimuli-Responsive Hydrogel Hybrids

The formation of well-defined and functional three-dimensional (3D) structures by buckling of thin sheets subjected to spatially nonuniform stresses is common in biological morphogenesis and has become a subject of great interest in synthetic systems, as such programmable shape-morphing materials hold promise in areas including drug delivery, biomedical devices, soft robotics, and biomimetic systems. Given their ability to undergo large changes in swelling in response to a wide variety of stimuli, hydrogels have naturally emerged as a key type of material in this field. Of particular interest are hybrid systems containing rigid inclusions that can define both the anisotropy and spatial nonuniformity of swelling as well as nanoparticulate additives that can enhance the responsiveness and functionality of the material. In this Account, we discuss recent progress in approaches to achieve well-defined shape morphing in hydrogel hybrids. First, we provide an overview of materials and methods that facilitate fabrication of such systems and outline the geometry and mechanics behind shape morphing of thin sheets. We then discuss how patterning of stiff inclusions within soft responsive hydrogels can be used to program both bending and swelling, thereby providing access to a wide array of complex 3D forms. The use of discretely patterned stiff regions to provide an effective composite response offers distinct advantages in terms of scalability and ease of fabrication compared with approaches based on smooth gradients within a single layer of responsive material. We discuss a number of recent advances wherein control of the mechanical properties and geometric characteristics of patterned stiff elements enables the formation of 3D shapes, including origami-inspired structures, concatenated helical frameworks, and surfaces with nonzero Gaussian curvature. Next, we outline how the inclusion of functional elements such as nanoparticles can enable unique pathways to programmable and even reprogrammable shape-morphing materials. We focus to a large extent on photothermally reprogrammable systems that include one of a variety of additives that serve to efficiently absorb light and convert it into heat, thereby driving the response of a temperature-sensitive hydrogel. Such systems are advantageous in that patterns of light can be defined with very high spatial and temporal resolution in addition to offering the potential for wavelength-selective addressability of multiple different inclusions. We highlight recent advances in the preparation of light-responsive hybrid systems capable of undergoing reprogrammable bending and buckling into well-defined 3D shapes. In addition, we describe several examples where shape tuning of hybrid systems enables control over the motion of responsive hydrogel-based materials. Finally, we offer our perspective on open challenges and future areas of interest for the field.

4D Printing of Shape Memory-Based Personalized Endoluminal Medical Devices.

The convergence of additive manufacturing and shape-morphing materials is promising for the advancement of personalized medical devices. The capability to transform 3D objects from one shape to another, right off the print bed, is known as 4D printing. Shape memory thermosets can be tailored to have a range of thermomechanical properties favorable to medical devices, but processing them is a challenge because they are insoluble and do not flow at any temperature. This study presents here a strategy to capitalize on a series of medical imaging modalities to construct a printable shape memory endoluminal device, exemplified by a tracheal stent. A methacrylated polycaprolactone precursor with a molecular weight of 10 000 g mol-1 is printed with a UV-LED stereolithography printer based on anatomical data. This approach converges with the zeitgeist of personalized medicine and it is anticipated that it will broadly expand the application of shape memory-exhibiting biomedical devices to myriad clinical indications.

Printed shape-morphing materials

Printed shape-morphing materials