Sewage Sludge Production Research Articles

Sewage sludge fertilization affects microbial community structure and its resistome in agricultural soils

Global sewage sludge production is rapidly increasing, and its safe disposal is becoming an increasingly serious issue. One of the main methods of municipal sewage sludge management is based on its agricultural use. The wastewater and sewage sludge contain numerous antibiotic resistance genes (ARGs), and its microbiome differs significantly from the soil microbial community. The aim of the study was to assess the changes occurring in the soil microbial community and resistome after the addition of sewage sludge from municipal wastewater treatment plant (WWTP) in central Poland, from which the sludge is used for fertilizing agricultural soils on a regular basis. This study used a high-throughput shotgun metagenomics approach to compare the microbial communities and ARGs present in two soils fertilized with sewage sludge. The two soils represented different land uses and different physicochemical and granulometric properties. Both soils were characterized by a similar taxonomic composition of the bacterial community, despite dissimilarities between soils properties. Five phyla predominated, viz. Planctomycetes, Actinobacteria, Proteobacteria, Chloroflexi and Firmicutes, and they were present in comparable proportions in both soils. Network analysis revealed that the application of sewage sludge resulted in substantial qualitative and quantitative changes in bacterial taxonomic profile, with most abundant phyla being considerably depleted and replaced by Proteobacteria and Spirochaetes. In addition, the ratio of oligotrophic to copiotrophic bacteria substantially decreased in both amended soils. Furthermore, fertilized soils demonstrated greater diversity and richness of ARGs compared to control soils. The increased abundance concerned mainly genes of resistance to antibiotics most commonly used in human and animal medicine. The level of heavy metals in sewage sludge was low and did not exceed the standards permitted in Poland for sludge used in agriculture, and their level in fertilized soils was still inconsiderable.

Future Directions of Sustainable Resource Utilization of Residual Sewage Sludge: A Review

With the simultaneous increase in wastewater generation and wastewater treatment rates in China, the annual production of residual sewage sludge (RSS) has been steadily rising, exceeding 70 million tons with an 80% moisture content. The sustainable resource utilization of RSS will be the predominant disposal method instead of sanitary landfilling in China. This review aimed to systematically analyze the major sustainable resource utilization technologies for RSS. Firstly, the basic characteristics of RSS in China were analyzed. A comparative analysis was conducted to assess the advantages, disadvantages, and applicability of three primary sustainable resource utilization technologies for RSS: building materials, energy utilization, and phosphorus recovery, aiming to provide clear insights for the development of future strategies. The research findings revealed that no single method can economically and environmentally address all challenges in the utilization of RSS resources. It is necessary to adopt appropriate resource utilization technologies according to the characteristics of RSS from wastewater treatment, achieving integration of pollution control and resource utilization. This review can provide scientific guidance for future sustainable utilization of RSS resources.

Biochar from Co-Pyrolyzed Municipal Sewage Sludge (MSS): Part 1: Evaluating Types of Co-Substrates and Co-Pyrolysis Conditions.

With the increasing production of municipal sewage sludge (MSS) worldwide, the development of efficient and sustainable strategies for its management is crucial. Pyrolysis of MSS offers several benefits, including volume reduction, pathogen elimination, and energy recovery through the production of biochar, syngas, and bio-oil. However, the process can be limited by the composition of the MSS, which can affect the quality of the biochar. Co-pyrolysis has emerged as a promising solution for the sustainable management of MSS, reducing the toxicity of biochar and improving its physical and chemical properties to expand its potential applications. This review discusses the status of MSS as a feedstock for biochar production. It describes the types and properties of various co-substrates grouped according to European biochar certification requirements, including those from forestry and wood processing, agriculture, food processing residues, recycling, anaerobic digestion, and other sources. In addition, the review addresses the optimization of co-pyrolysis conditions, including the type of furnace, mixing ratio of MSS and co-substrate, co-pyrolysis temperature, residence time, heating rate, type of inert gas, and flow rate. This overview shows the potential of different biomass types for the upgrading of MSS biochar and provides a basis for research into new co-substrates. This approach not only mitigates the environmental impact of MSS but also contributes to the wider goal of achieving a circular economy in MSS management.

Unravelling the impact of oxic-settling-anaerobic cycle implementation and solid retention time on sludge generation, membrane operation, and contaminant removal in membrane bioreactors

Sewage sludge production represents a critical issue nowadays. The oxic-settling-anaerobic (OSA) system is a promising strategy for reducing sludge production during biological wastewater treatment. However, the distinct effect of OSA process and solid retention time (SRT) on sludge production has not been clarified yet. Therefore, during this study, the impacts of OSA system implementation at different SRT on sludge generation, membrane operation, and contaminant removal were elucidated in two lab-scale membrane bioreactors working at 20 d (MBR20) and 60 d (MBR60). After OSA implementation, the MBR-OSA20 and MBR-OSA60 were operated at a hydraulic retention time in the sludge holding tank (HRTSHT) of 6–12 h and of 6–24 h, respectively. The estimated observed sludge yield (Yobs) showed a reduction of 38–48 % for the MBR-OSA20, but no beneficial effect was observed for MBR-OSA60 at 6 h of HRTSHT. At the HRTSHT of 24 h, Yobs decreased by 17 % due to hydrolysis and acidogenic biomass fermentation. OSA implementation and long SRT had no negative effects on organic carbon and ammonium removal (96(±3) % and 100 %, respectively) and improved total nitrogen (TN) reduction by 19–41 %. Membrane fouling and sludge filterability were not significantly affected, whereas sludge settleability worsened after the implementation of the OSA cycle. This activity provided additional insights about the distinct impact of the OSA process and SRT on sludge production and characteristics, confirming the OSA process as a valid solution for reducing sludge production under a moderate SRT, but revealing a negligible effect on Yobs under a prolonged SRT and a short HRTSHT.

Approaching the circular economy: Biological, physicochemical, and electrochemical methods to valorize agro-industrial residues, wastewater, and industrial wastes

The circular economy policy enables the use of waste as an input to generate value repeatedly or at least to have the opportunity to be used a second time to extract valuable substances such as metals, dyes, hydrogen, phosphorus, nitrogen, nutrients, and fertilizers. For this reason, the present paper discusses approaches to valorizing wastewater, communal production, and agricultural wastes. In particular, techniques are considered to valorize biomass, lignin-containing residues, wastewater with a high organic content, sewage sludge, oily sludge, mine tailings, fly ashes, and iron production wastes. The procedures evaluated include biological processes, microbial fuel cells, electrokinetics, electro-demulsification, electrodialysis, and the Fenton process; their rational application promotes the reuse of different chemical and biological compounds to eventually supply some economic sectors with raw materials in a sustainable manner, solve the problem of pollution in the environment, and generate power at the same time. Of particular and emerging interest is the valorization of iron wastes, which serves to obtain low-cost catalysts for wastewater treatment processes. Additionally, the correct characterization of the chemical composition of wastes and determination of their final use allows better results and less time to valorize any wastes considered.

REMOVAL OF HEAVY METALS FROM INDUSTRIAL SEWAGE SLUDGE BY APPLICATION OF VERMICOMPOSTING.

India faces a significant challenge with the escalating production of industrial sewage sludge, which contains hazardous heavy metals and toxins, posing a serious environmental threat. Managing the disposal of such waste is increasingly difficult due to its resistance to degradation. This research explores the potential of vermicomposting as a sustainable solution for mitigating heavy metal contamination in sewage sludge. Vermicomposting harnesses earthworms to accelerate organic matter decomposition and immobilize heavy metals. The study investigates various vermicomposting parameters, such as worm species, moisture levels, pH, and NPK to optimize heavy metal removal. Furthermore, it assesses the quality of the resulting vermicompost, focusing on heavy metal concentrations and potential agricultural applications. The findings indicate that vermicomposting holds promise as an eco-friendly method for addressing heavy metal pollution in sewage sludge, offering opportunities for sustainable waste management and soil enhancement. Key Words: Industrial waste, Heavy Metals, Land applications, Vermicomposting Method, Chemical speciation, Characterization and speciations.

An Overview of the Thermochemical Valorization of Sewage Sludge: Principles and Current Challenges

With the increase in the world population and economic activity, the production of sewage sludge has grown, and its management has become an environmental problem. The most traditional method of managing sewage sludge is to dispose of it in landfills and on farmland. One way to valorize sewage sludge is to use thermochemical conversion processes to produce added-value products such as biochar, biofuels, and renewable gases. However, due to the high moisture content, thermochemical conversion using processes such as pyrolysis and traditional gasification involves multiple pre-treatment processes such as material drying. Hydrothermal thermochemical processes usually require high pressures, which pose many challenges to their application on a large scale. In this work, the advantages and disadvantages of the different existing thermochemical processes for the recovery of sewage sludge were analyzed, as well as the resulting industrial and environmental challenges. A SWOT analysis was carried out to assess the different thermochemical processes in terms of technical feasibility, economic viability, and broader market considerations.

A systematic overview of current advancements for chemical, material, and energy production using sewage sludge for industrial ecology and sustainability transition

AbstractUrbanization and population expansion have increased the demand for scarce resources such as land, water, food, and energy. Furthermore, it has heightened environmental concerns, such as pollution and waste management. The difficulties above present significant challenges to the broader goal of attaining global sustainable development. As a result, there is considerable concern about sustainable waste recycling and management solutions. Among these efforts, expanding wastewater treatment facilities has emerged as a critical tool for environmental protection. As a result of the growth of wastewater treatment facilities, there has been a significant increase in sewage sludge (SS) production. Consequently, an urgent need exists to investigate alternative treatment and value-added methods for sewage sludge. This review looks at the current state of sewage applications for energy and resource recovery to foster sustainable development and industrial ecology through sewage sludge feedstocks. Furthermore, it aims to promote additional research into improving existing sewage sludge management systems, ensuring their cost-effectiveness, public acceptance, and environmental sustainability.

Reuse of Sewage Sludge as Organic Agricultural Products: An Efficient Technology-Based Initiative

Rapid urbanisation has led to a dramatic increase in sewage sludge production. There are limited methods of managing sewage sludge along with high energy and monetary investment. A cost-effective, environment-friendly, and sustainable solution needs to be developed for the management of sewage sludge. In the current study, sludge from the Jagjeetpur sewage treatment plant (STP) had been collected, composted, and characterized during January and February 2022. A comparison of STP sludge compost and compost made from farmyard manure showed the presence of essential agricultural nutrients in them, due to which they find application for plant growth. Two products, Jaivik Poshak and Jaivik Prom, containing farmyard compost, were compared with the amended version of the same, containing compost from STP sludge instead of normal compost. The results showed that the modified Jaivik Poshak was the best for maintaining pH and increasing electrical conductivity. The available nitrogen in the soil upon its application increased by 1.6 times (p<0.001) with respect to control, and it brought about 100% tomato seed germination within sixteen days. The above finding has been validated by goodness of fit value, factor analysis, and hierarchical analysis. The product, modified Jaivik Prom increased organic carbon content and brought about 5.81 and 8 times the enhancement in available phosphorous (p<0.001) and potassium (p<0.001) content in soil, respectively, with respect to the control set. The heavy metal content in the soil as a result of all types of treatment was within the permissible limit. This study thus proves that sludge from STP may be used for agricultural uses after proper fortification and testing to convert waste to wealth along with environmental sustenance.

Catalysing water treatments: A Comprehensive Examination of sludge, its treatment and Energy Valorisation Solutions

The escalating production of sewage sludge in WasteWater Treatment Plant (WWTP) due to urban population growth and its management poses a substantial risk to the energetic and environmental efficiency of WWTP. This paper aims to explore the potential for sludge as a renewable energy source to reduce reliance on traditional energy through a systematic literature review of peer-reviewed articles and case studies. This overview demonstrated that various treatment methods such as anaerobic digestion, incineration, gasification, and pyrolysis are the most used and the most promising in terms of their energy outputs and effectiveness. The paper discussed the complexity of sludge composition, its financial burden on WWTP, and the crucial role in the success of these systems. Moreover, a comparative analysis of the different valorisation techniques was conducted that highlighted the energy production potential existing within each method and its underlying constraints while emphasising on the proper sludge management for overall efficiency. Finally, this paper recommended the need for sustainable, cost-effective approaches, considering legal standards for efficient WWTP.

Minimizing biological sludge generation in a sidestream enhanced biological phosphorus removal (S2EBPR) system: full-scale evaluation and modeling insights

This study evaluates sewage sludge production in real-scale and models sidestream enhanced biological phosphorus removal (S2EBPR) systems under various mixing, organic feeding, and solids retention time (SRT) conditions.

Comparative life cycle assessment of sewage sludge treatment in Wuhan, China: Sustainability evaluation and potential implications

Owing to the relentless growth of sewage sludge production, achieving low-carbon development in sewage sludge treatment and disposal (STD) is becoming increasingly challenging and unpredictable. However, the STD varied spatially, and city-specific analysis is deemed necessary for sustainable evaluation. Therefore, a lifecycle-based greenhouse gas (GHG), energy, and economic analysis were conducted by considering six local STD alternatives in Wuhan City, China, as a case study. The findings indicated anaerobic digestion combined with digestate utilization for urban greening (ADL) and incineration in existing power plants (INCP) exhibited the least GHG emissions at 34.073 kg CO2 eq/FU and 644.128 kg CO2 eq/FU, while INCP generated the most energy at −2594 kW.h/FU. The economic evaluation revealed that ADL and INCP were more beneficial without accounting for land acquisition. Scenario analysis showed that the energy recovery from ADL and INCP is significantly influenced by the hydrolysis yielding rate and sludge organic content. Perturbation sensitivity indicates that regional emission factor of electricity and electricity fee highly influence the overall GHG emission and cost. The results of this study could assist policymakers in identifying viable solutions to the cities experiencing the same sludge treatment burdens.

Comparison of different municipal sewage sludge products for potential ecotoxicity

Comparison of different municipal sewage sludge products for potential ecotoxicity

Optimization of briquetting conditions and influencing factors of high-strength sludge briquette

With the increase of sewage sludge production in China, there is an urgent need for a clean and efficient sludge treatment, and the coupling utilization of sludge and coal to produce briquette is a potential sludge treatment method. In this work, sludge (with blending ratio higher than 40 wt%, dry basis) and one Chinese low-rank pulverized coal were used as raw materials to prepare sludge briquette by cold pressing method without binder. The effect of sludge moisture content (SMC), briquetting load (BL), blending ratio (BR), and particle size distribution of coal (PSD) on the compressive strength of the briquette were explored. Through FTIR, contact angle, Zeta potential, and SEM analysis, the briquetting mechanism of sludge briquette was clarified. The response surface method (RSM) was used to optimize the briquetting process conditions. The results showed that the order of influence of various factors on the compressive strength of the briquette is as follows: BL > PSD > SMC > BR. The results also showed that the interaction among SMC, BL, and PSD is the main factor affecting the compressive strength of sludge briquette. According to regression analysis, the optimum briquetting conditions are SMC of 14.11%, BL of 46.54 MPa, the weight proportion of sludge of 60%, and the weight proportion of R1 in coal of 52.68%. The quadratic regression model was established by RSM, and the predicted value is close to the experimental value.

A novel strategy for integration of oxidation within advanced thermal hydrolysis of sludge

Due to its environmental impact, the growing production of sewage sludge is a prime concern for wastewater treatment plants. In this study, advanced thermal hydrolysis, the combination of thermal hydrolysis and oxygen, was examined to enhance biogas production and overcome the disadvantages of thermal hydrolysis, including sludge colour, high energy consumption, and high level of ammonia concentration in the treated sludge. A mixture of 55 % primary sludge and 45 % waste activated sludge was pre-treated using advanced thermal hydrolysis at 100, 115, 130, and 145 °C with a processing time varied from 5 to 30 min and oxygen pressure from 10 to 30 bar before anaerobic digestion. Advanced thermal hydrolysis process at 145 °C 15 min 20 bar O₂ is the condition that provided the highest biogas yield (439.6 mL/g VS added). At this treatment condition, the concentration of ammonia nitrogen and propionic acid in the treated sludge was sufficiently low (approximately 302 mg/L and 559.7 mg/L, respectively) to minimise adverse effects on anaerobic digestion.

Thermal Characterization, Kinetic Analysis and Co-Combustion of Sewage Sludge Coupled with High Ash Ekibastuz Coal

Efficient utilization of natural resources and possible valorization of solid waste materials such as sewage sludge into secondary materials via thermal conversion and simultaneously recovering energy is vital for sustainable development. The continuous increase in metropolises leads to an enormous production of wet sewage sludge, which creates major environmental and technical issues. In this paper, the samples of sewage sludge from Astana’s waste water treatment plant are analyzed for their thermochemical properties, followed by thermogravimetric and kinetic analysis using the Flynn–Wall–Ozawa and Kissinger–Akahira–Sunose methods. Overall, the calorific value of sewage sludge sample was 18.87 MJ/kg and was comparable to that of the bituminous coal samples. The activation energy varied from 140 to 410 kJ/mol with changing conversion from 0.1 to 0.7. Further, mono-combustion and co-combustion experiments of the sewage sludge with high ash bituminous coal were conducted using the laboratory scale bubbling fluidized bed rig, respectively. The difference in NOx emissions between mono-combustion of sewage sludge and co-combustion with coal were at around 150 ppm, while this value for SO2 was similar in average, but fluctuates between 150 and 350 ppm. Overall, the findings of this study will be useful in developing a co-combustion technology for a sustainable disposal of municipal sewage sludge.

Operational strategies enhancing sewage sludge minimization in a combined integrated fixed-film activated sludge – oxic settling anaerobic system

A lab-scale integrated fixed-film activated sludge (IFAS) reactor was mplemented with the oxic-settling anaerobic (OSA) cycle for reducing sewage sludge production through the addition of an anoxic/anaerobic sludge holding tank (SHT) along the sludge recycle line. The IFAS-OSA system was operated under the different hydraulic retention time (HRT) in the SHT (HRTSHT) of 12 h and 6 h, at an oxidation-reduction potential (ORP) < −91 mV and solid retention time (SRT) between 39 and 126 d. Furthermore, the effect of temperature increase in the SHT (TSHT) from ambient (19.8–25.6 °C) to mesophilic (35 °C) conditions was investigated. The system performances were monitored in terms of sludge minimization and dewaterability efficiencies as well as carbon and nutrients reduction. The observed sludge yield (Yobs) for the IFAS system was 0.37(±0.06) mg VSS/mg COD. After OSA implementation Yobs decreased by 32% and 46–65% at HRTSHT of 12 h and 6 h, respectively, indicating that prolonged exposure to anoxic/anaerobic conditions was not beneficial for sludge reduction. The lowest Yobs of 0.09(±0.05) mg VSS/mg COD (76% lower than that in the IFAS system) was obtained at an HRTSHT of 6 h and when TSHT was set at 35 °C. OSA implementation did not affect COD and NH4+ oxidation of the IFAS system (90–96% and 99%, respectively) and improved total nitrogen (TN) reduction (31–53%) due to improved denitrification in the SHT. On the contrary, sludge dewaterability worsened following OSA implementation, which was linked to the increased levels of exopolymeric substances in the suspended biomass.

Municipal sewage sludge product recirculation catalytic pyrolysis mechanism from a kinetic perspective

Using biochar derived from municipal sewage sludge (MSS) pyrolysis as a catalytic pyrolysis catalyst can not only achieve product recycling but also enhance conversion rate. In this study, the kinetics of MSS product recirculation catalytic pyrolysis were investigated based on non-isothermal thermogravimetric experiments. The results demonstrate that MSS noncatalytic/catalytic pyrolysis reaction involves five stages, with the main decomposition occurring between 180 and 680 °C and accounting for 53.14%–69.75% of the total mass loss. 20%-cata and 30%-cata reduced the average activation energy by 24.14% and 44.73% for the noncatalytic pyrolysis of MSS, respectively, and the catalytic effect of sludge-based biochar (S–C) allowed the appearance of the lowest activation energy earlier. MSS noncatalytic pyrolysis follows a kinetic mechanism of random nucleation and nucleation growth, whereas exponential nucleation predominate in catalytic pyrolysis. The catalysis mainly operates on macromolecular fracture breakdown and tar secondary cracking. Moreover, a plausible catalytic mechanism for MSS product recirculation catalytic pyrolysis was proposed. The results are expected to be useful in the design of efficient pyrolysis systems.

Study on the Thermogravimetric Kinetics of Dehydrated Sewage Sludge Regulated by Cationic Polyacrylamide and Sawdust.

With the continuous increase in sewage-sludge production worldwide, the pyrolytic disposal of sludge has received great attention. To build knowledge on the kinetics of pyrolysis, first, sludge was regulated using appropriate amounts of cationic polyacrylamide (CPAM) and sawdust to study their enhancing effect on dehydration. Due to the effects of the charge neutralization and skeleton hydrophobicity, a certain dose of CPAM and sawdust reduced the sludge's moisture content from 80.3% to 65.7%. Next, the pyrolysis characteristics of the dehydrated sludge regulated by CPAM and sawdust were investigated at a heating rate of 10~40 °C/min by using TGA method. The addition of sawdust enhanced the release of volatile substances and reduced the apparent activation energy of the sample. The maximum weight-loss rate decreased with the heating rate, and the DTG curves moved in the direction of high temperature. A model-free method, namely the Starink method, was adopted to calculate the apparent activation energies, which ranged from 135.3 kJ/mol to 174.8 kJ/mol. Combined with the master-plots method, the most appropriate mechanism function ultimately obtained was the nucleation-and-growth model.

Special Issue on Sewage Sludge: Latest Advances and Prospects

To solve problems about sewage sludge production, management and minimization, research plays an essential role [...]