Servo Control Research Articles

Antisaturation Extended State Observer for Speed Predictive Control of Servo System

Antisaturation Extended State Observer for Speed Predictive Control of Servo System

Servo control technology for automatic screw-tightening process of robotic arm based on multi-vision sensor

Servo control technology for automatic screw-tightening process of robotic arm based on multi-vision sensor

Multi-stage trajectory tracking control design under comprehensive constraints based on Generalized Udwadia–Kalaba theory

A novel control design based on Generalized Udwadia–Kalaba (GUK) theory is proposed to achieve the trajectory tracking under comprehensive constraints in this paper. To describe the complex task requirements, a constraint framework including equality and inequality constraints is constructed. Thus, the complex trajectory tracking problem is converted into a constraint-following problem. Based on the framework above, GUK equation is introduced to consider the equality and inequality constraints individually. Specifically, the equality constraints are transformed into second-order matrix form, while the inequality constraints are addressed via a diffeomorphism. Then, a novel control method including servo control term and high-order control term is proposed. Through these two control terms, the constraint forces for equality and inequality can be solved separately. The effectiveness of this control method is verified by the stability analysis based on Lyapunov minimax apprach and illustrative application of unmanned surface vehicle (USV). Meanwhile, the superiority of this method is demonstrated through a comparative analysis with Udwadia–Kalaba (UK) method, Linear Quadratic Regulator (LQR) method and sliding mode control (SMC) method.

Research and Simulation Analysis of Fuzzy Intelligent Control System Algorithm for a Servo Precision Press

With the rapid development of the manufacturing industry toward intelligence and flexibility, traditional mechanical presses are unable to meet the increased stamping requirements due to the difficulties in achieving variable speed control and changing slide motion trajectories. Servo presses, driven directly by servo motors, can realize the flexible control of press movement and have become the trend in the industry for future development. The independent research and development of servo press control systems has become a popular topic and challenge in the domestic press industry. This paper proposes a new type of press transmission mechanism suitable for high-precision stamping, analyzes the working principle of its transmission mechanism, and provides a detailed analysis and discussion on the main research methods of fuzzy intelligent control for servo presses, including fuzzy model and basic control algorithms, fuzzy modeling and control of nonlinear systems, fuzzy predictive control, and stability analysis of fuzzy control systems. Based on the principle of the control scheme, a closed-loop control system block diagram and mathematical model for servo high-precision presses are established. Taking the physical prototype parameters of the STSZG1-250 as an example, the control system is dynamically simulated and verified using Simulink modules. Finally, their role and effects in intelligent control, and prospects for the development of fuzzy intelligent control, are discussed.

Auxiliary variable-based output feedback control for hydraulic servo systems with desired compensation approach

Auxiliary variable-based output feedback control for hydraulic servo systems with desired compensation approach

Development of Multi-Motor Servo Control System Based on Heterogeneous Embedded Platforms

Development of Multi-Motor Servo Control System Based on Heterogeneous Embedded Platforms

Data-driven hierarchical learning approach for multi-point servo control of Pan–Tilt–Zoom cameras

Pan–Tilt–Zoom (PTZ) cameras, with their significant features of free rotation and zoom, are widely used in areas such as border security, ecological conservation, emergency management, and the military. PTZ cameras can achieve automatic monitoring of a selected area through multiple servo operations, known as multi-point servo control. However, due to the deficiencies in the servo control Software Development Kit (SDK), hardware wear, and interference from complex external environments, the multi-point servo control process generates significant errors. This paper proposes a precise multi-point servo control framework based on Deep Reinforcement Learning (DRL) to address this issue. The complexity of real-world environments necessitates a reward function design that fully considers various factors, for which we propose the directional gravity reward function. Due to the instability during the training process, prolonged trial-and-error interactions between the agent and the equipment can cause irreversible damage to the devices. This framework employs a phased training approach, where the agent learns sequentially from offline, off-policy, and on-policy data, reducing direct interaction with the equipment while enhancing the agent’s overall performance. Additionally, real-time and accurate device status can be obtained by performing feature matching on images from adjacent time frames, which is crucial for the system’s operation. Evaluation results indicate that our proposed precise multi-point servo control framework significantly outperforms other methods in 4-point servo control tasks in both virtual and real-world scenarios. Additionally, the operational process fully considers safety issues.

Discrete-Time Visual Servoing Control with Adaptive Image Feature Prediction Based on Manipulator Dynamics.

In this paper, a practical discrete-time control method with adaptive image feature prediction for the image-based visual servoing (IBVS) scheme is presented. In the discrete-time IBVS inner-loop/outer-loop control architecture, the time delay caused by image capture and computation is noticed. Considering the dynamic characteristics of a 6-DOF manipulator velocity input system, we propose a linear dynamic model to describe the motion of a robot end effector. Furthermore, for better estimation of image features and smoothing of the robot's velocity input, we propose an adaptive image feature prediction method that employs past image feature data and real robot velocity data to adopt the prediction parameters. The experimental results on a 6-DOF robotic arm demonstrate that the proposed method can ensure system stability and accelerate system convergence.

Multi‐feature fusion and memory‐based mobile robot target tracking system

AbstractIn crowded settings, mobile robots face challenges like target disappearance and occlusion, impacting tracking performance. Despite existing optimisations, tracking in complex environments remains insufficient. To address this issue, the authors propose a tailored visual navigation tracking system for crowded scenes. For target disappearance, an autonomous navigation strategy based on target coordinates, utilising a path memory bank for intelligent search and re‐tracking is introduced. This significantly enhances tracking success. To handle target occlusion, the system relies on appearance features extracted by a target detection network and a feature memory bank for enhanced sensitivity. Servo control technology ensures robust target tracking by fully utilising appearance information and motion characteristics, even in occluded scenarios. Comprehensive testing on the OTB100 dataset validates the system's effectiveness in addressing target tracking challenges in diverse crowded environments, affirming algorithm robustness.

Estimation-based model predictive control with objective prioritization for mutually exclusive objectives: Application to a power plant

This work presents an algorithm for estimation-based model predictive control with objective prioritization such that distinct objectives may be defined for mutually exclusive operational regions. The objective prioritization algorithm is built by using logical conditions that define regions of operation which are incorporated into the objective function, thus allowing smooth transitions between a bank of objectives. The control objective prioritization is cast in the framework of model predictive control that is coupled with an extended Kalman filter for estimation of critical yet unmeasured state variables. The algorithm is applied to the challenging control problem of an industrial superheater (SH)-reheater (RH) system of a natural gas combined cycle plant under load following operation where smooth transitions among various control objectives is desired – operation under nominal conditions, avoidance of spraying to saturation at the inlet of the SH and RH systems, and avoidance of main steam temperature excursions. The results from the estimator framework are compared with the industrial data from an operating power plant. The control algorithm is evaluated by simulating a servo control problem and disturbance rejection scenarios as expected under load-following operation of the power plant. This algorithm is generic and can be applied to accomplish local control policies for safety, economics, quality control, state constraints, and others. Topical HeadingProcess Systems Engineering

A novel concurrent learning-based fixed-time convergent visual depth observer for weakly persistently exciting perspective dynamical systems

The problem of synthesizing a fixed-time depth observer based on monocular image feedback is considered in this study. The key challenge lies in the fact that the perspective dynamical system used to model visual motion is typically characterized as being weakly persistently exciting, which complicates observer synthesis. Furthermore, the key to achieving the task objective (safe obstacle avoidance, for instance) lies in the synthesis of a depth observer that achieves rapid convergence of the (static) obstacle depth estimate to the ground truth in a known fixed-time. To address these challenges, and in contrast with prior schemes that rely on a motion-restrictive persistency of excitation (PE) condition for ensuring exponential convergence, a novel adaptive observer framework is considered in this study that incorporates a concurrent learning (CL) term for ensuring fixed-time observer convergence. In particular, the use of concurrent learning allows for the synthesis of a relaxed finite-time excitation condition that relies on historical data recorded over a dynamic sliding window in the recent past that the proposed observer relies on to ensure fixed-time convergence. Thus, a continuous-time reduced-order observer formulation is presented that relies on camera motion data to achieve fixed-time convergence to a uniform ultimate bound for a suitably large choice of the observer gains. Experimental results are used to demonstrate the efficacy of the proposed scheme in the presence of significant measurement noise. A performance comparison study is also undertaken to demonstrate superior performance of the proposed scheme compared to leading alternative designs. Finally, the practical applicability of the proposed scheme is verified by incorporating the proposed scheme within a reactive navigation scheme to accomplish obstacle avoidance. By incorporating a suitably informative CL term within the observer framework, the proposed scheme eliminates the need to rely on a difficult-to-verify PE condition, thus rendering it more suitable for practical applications like visual target-tracking and visual servo control.

Visual Servoing and Kalman Filter Applied to Parallel Manipulator 3-RRR

This study introduces a novel methodology integrating computer vision, visual servo control, and the Kalman Filter to precisely estimate object locations for a 3-RRR planar type parallel manipulator. Through kinematic analysis and the development of a vision system using color indicators, the research enhances the ability of the manipulator to track object trajectories, especially in cases of occlusion. Employing Eye-to-Hand visual servo control, the research further refines the visual orientation of the sensor for optimal end effector and object identification. The incorporation of the Kalman Filter as a robust estimator for occluded objects underscores the predictive accuracy of the system. Results demonstrate the effectiveness of the methodology in trajectory generation and object tracking, with potential implications for improving robotic manipulators in dynamic environments. This comprehensive approach not only advances the fields of kinematic control and visual servoing but also opens new avenues for future research in complex spatial manipulations.

Nonlinear Observer-Based Visual Servoing and Vibration Control of Flexible Robotic Manipulators With a Fixed Camera.

This article studies the visual servoing and vibration suppression control for flexible manipulators when the system states are unmeasurable and only the image feedback is available. The dynamic equations of flexible manipulators are decomposed into the slow and fast subsystems based on the singular perturbation theory. The nonlinear observers based on the state transformation using the Lie derivatives are proposed to estimate the unmeasurable system states and unknown camera intrinsic parameters at the same time. Then, the image-based controllers utilizing the estimated states are, respectively, designed in the slow and fast subsystems to regulate the image positions of feature points and suppress the vibration of flexible manipulators simultaneously. In the proposed approach, only the visual feedback is required to generate the control input for flexible manipulators, which simplifies the controller implementation. The stability of the proposed control scheme is proved based on the Lyapunov theory. Finally, experimental results on a flexible single-link manipulator are provided to demonstrate the effectiveness of the proposed control approach.

Automated Piezo-Assisted Sperm Immobilization

Sperm immobilization is a crucial procedure in clinical cell surgery for infertility treatment. Current immobilization is implemented by tapping the sperm tail with a glass micropipette, but its effectiveness is restricted by sperm orientation and ineffective membrane ablation. Ineffective ablation leads to limited release of oocyte activating factors and lowers fertilization rate; and sperm swim in small angles relative to the micropipette tip cannot be tapped due to the risk of damaging the sperm’s genetic materials contained in the sperm head. This paper reports automated piezo-assisted sperm immobilization with enhanced efficacy of cell membrane ablation and sperm orientation control. The designed piezo drill consists of two orthogonal vibration modules to generate controlled micropipette vibration along axial and lateral axes. Through stiffness modeling, the flexure joints guide the motion of the central beam of each vibration module. To achieve sperm orientation control, whirl flow is induced by both axial and lateral vibration of the micropipette tip. To immobilize sperm, only micropipette’s axial vibration is generated to prevent lateral vibration from damaging sperm head. A visual servoing scheme is developed by decoupling sperm wiggling from positioning error for immobilization. Experimental results showed that sperm orientation control by the piezo drill achieved an error of 1.4 <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="LaTeX">$^{\circ}$</tex-math> </inline-formula> and a time cost of 2.5 s. Visual servoing with sperm wiggling decoupling achieved a positioning error of 1.7 <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="LaTeX">$\mu$</tex-math> </inline-formula> m. Furthermore, the piezo-assisted sperm immobilization technique led to effective membrane ablation. With membrane-impermeable stains, it took 5.6 s for the immobilized sperm to be stained after piezo-assisted immobilization, significantly less than 49.2 s by conventional micropipette tapping. <italic xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink">Note to Practitioners</i> —This work tackled the challenge of ineffective membrane ablation and orientation limit in clinical cell surgeries. Conventional manual immobilization suffers from low membrane ablation efficacy, which leads to limited release of oocyte activating factors and lowers fertilization rate. Moreover, sperm swim in small angles relative to the micropipette tip cannot be tapped due to the risk of damaging the sperm’s genetic materials contained in the sperm head. In this paper, we propose automation techniques for effective membrane ablation and orientation control of sperm. A clinically compatible piezo drill is developed to generate controllable micropipette motion along both axial and lateral directions. The whirl flow generated by micropipette vibration is employed to rotate sperm, which greatly increased the number of available sperm for immobilization. A visual servoing controller is developed to keep the sperm at the center of field of view for immobilization by decoupling sperm wiggling from positioning error. The developed methods can be generalized to the manipulation of other types of cells. The piezo drill can be used for effective membrane ablation of oocyte, embryo, yeast cell and so on. The orientation control strategy leveraging piezo-induced whirl flow is applicable to non-contact rotation of a variety of microorganism.

Fuzzy Neural Network Control for a Reaction Force Compensation Linear Motor Motion Stage

Technological progress and market expansion in the semiconductor industry require ultra-precise and high-speed processing and motion systems. However, even though reaction force compensation (RFC) linear motor motion stages help reduce the transmitted reaction force, the residual vibration of the movable magnet track after motion acts as a disturbance, affecting settling time and tracking performance. To address this issue, this study introduces a fuzzy neural network controller for an RFC linear motor motion stage. Since non-linear factors, such as frictional forces from guide rails, make it difficult to accurately model the system, a Nonlinear Autoregressive Neural Network (NARX) is used to identify the nonlinearity from displacement and servo control outputs. The fuzzy logic controller, which takes into account the error and error rate, is then combined with the inverse model controller of NARX. Finally, the fuzzy neural network controllers are integrated with the existing PIV (proportional-integral-velocity) control in feedforward configurations. The experiments demonstrate the potential performance improvements of the proposed approach over the PIV controllers.

High-Precision Drilling by Anchor-Drilling Robot Based on Hybrid Visual Servo Control in Coal Mine

Rock bolting is a commonly used method for stabilizing the surrounding rock in coal-mine roadways. It involves installing rock bolts after drilling, which penetrate unstable rock layers, binding loose rocks together, enhancing the stability of the surrounding rock, and controlling its deformation. Although recent progress in drilling and anchoring equipment has significantly enhanced the efficiency of roof support in coal mines and improved safety measures, how to deal with drilling rigs’ misalignment with the through-hole center remains a big issue, which may potentially compromise the quality of drilling and consequently affect the effectiveness of bolt support or even result in failure. To address this challenge, this article presents a robotic teleoperation system alongside a hybrid visual servo control strategy. Addressing the demand for high precision and efficiency in aligning the drilling rigs with the center of the drilling hole, a hybrid control strategy is introduced combining position-based and image-based visual servo control. The former facilitates an effective approach to the target area, while the latter ensures high-precision alignment with the center of the drilling hole. The robot teleoperation system employs the binocular vision measurement system to accurately determine the position and orientation of the drilling-hole center, which serves as the designated target position for the drilling rig. Leveraging the displacement and angle sensor information installed on each joint of the manipulator, the system utilizes the kinematic model of the manipulator to compute the spatial position of the end-effector. It dynamically adjusts the spatial pose of the end-effector in real time, aligning it with the target position relative to its current location. Additionally, it utilizes monocular vision information to fine-tune the movement speed and direction of the end-effector, ensuring rapid and precise alignment with the target drilling-hole center. Experimental results demonstrate that this method can control the maximum alignment error within 7 mm, significantly enhancing the alignment accuracy compared to manual control. Compared with the manual control method, the average error of this method is reduced by 41.2%, and the average duration is reduced by 4.3 s. This study paves a new path for high-precision drilling and anchoring of tunnel roofs, thereby improving the quality and efficiency of roof support while mitigating the challenges associated with significant errors and compromised safety during manual control processes.

Fast Convergent Antinoise Dual Neural Network Controller With Adaptive Gain for Flexible Endoscope Robots.

Manual rigid endoscopes have defects such as a low efficiency, difficult operation, and safety risks, and the antinoise interference ability, convergence speed, and control accuracy of the neural network control technology for the existing autonomous endoscopes are often ignored. Solving these problems is important for the stable operation of endoscopes. Therefore, a new adaptive fast convergent antinoise dual neural network (AFA-DNN) controller for the visual servo control of ten-degree of freedom flexible endoscope robots (FERs) with physical constraints is proposed in this work. First, the control scheme of the FERs is formulated as a quadratic programming problem, and then, an AFA-DNN visual servo controller is designed for the FERs. The adaptive gains of the controller can accelerate the convergence, improve the antinoise ability, and increase the convergence accuracy of the controller. Then, according to the Lyapunov theory, the fast convergence of the AFA-DNN in finite time is proven for both noise-free and noisy conditions. The experimental results indicate that the FER controlled by the proposed AFA-DNN can accurately track various trajectories and that the AFA-DNN has a better antinoise interference ability, higher convergence accuracy, and faster convergence speed than conventional methods. The convergence speed of the AFA-DNN is increased by a factor of 4.22 by using the adaptive gains. Experiments also indicate that the AFA-DNN remains well functioning under various noise disturbances (such as constant, periodic, linear, and Gaussian noise).

Closed-loop Control System Design of Wind Rope Hoisting of Transmission Tower

Abstract The traditional wind rope (tricing pendant) hoisting method of power transmission towers mainly relies on manpower to observe the posture of the hanger and adjust the retraction and release speed of the control rope, so as to avoid the scraping of hanger and the assembled tower body. In this paper, the ADAMS/Cable modeling tool is used to establish the transmission tower hoisting dynamic model with the JC27151CG tower as the object, and the reasonable installation position of the tricing pendant retraction system is analyzed. And based on the reasonable installation position, the hoisting strategy and hoisting control system of JC27151CG tower are studied. The main control system hardware of the control device mainly includes Delta PLC, servo driver, AC contactor and DC relay. The main control program is divided into two modes, manual and automatic, with a closed-loop control servo motor system. The manual mode operates the servo motor through buttons to realize forward and reverse rotation. In automatic mode, the system intelligently adjusts the lifting speed and attitude according to the data of the navigation system to ensure a smooth and safe lifting process. The research outcomes not only offer novel theoretical perspectives and methods for the hoisting of power transmission towers but also provide robust technical support for practical engineering operations.

Advanced Servo Control and AI Integration in 3-DoF Platforms for Enhanced Simulation Interactivity

This paper proposes a new approach to enhance the realism and interactivity of shooting simulation systems by integrating a three-degree–of–freedom (3-DoF) platform with sensory and interactive elements, as well as digital content. The system employs visual effects computers and servo controls, utilizing network packet messages for communication based on different scene definitions. When the control handle sends commands, the visual effects computer transmits control parameters to the image generator. Additionally, AI-controlled aircrafts act as enemy planes, autonomously determining flight paths, tracking targets, and engaging in combat, thereby enhancing realism in interactive mechanisms. An iterative learning control (ILC) is designed to provide the platform with good dynamic response, load capacity, and tracking ability when operated by a manual control handle. The core control uses a TMS320F28377D digital signal processor from Texas Instruments, integrated with visual effects computers for three-axis control, controller computation, finite state machines, and network communication operations. Experimental results demonstrate the feasibility and effectiveness of the developed three-axis shooting platform, achieving immersion and coordination with AI enemy aircrafts.

Re-Optimized Design for the ADR-Based Dual-Loop Controller of 100 m Class Aperture Radio Telescope

Pointing accuracy is a crucial performance index for a fully steerable large-aperture radio telescope and is subject to external and internal disturbances. Improvement of the antenna’s servo control performance is meaningful for pointing, especially for blind pointing of the antenna. This paper firstly establishes a multi-motor-driving four-degrees-of-freedom (DOF) model of an antenna servo system, then optimizes the original design consisting of the active disturbance rejection (ADR)-based velocity controller and lead–lag-based position controller, making the velocity controller a novel linear ADR-based controller coupled with a disturbance-velocity compensation (DLADRC) and the position controller the simplest proportional (P) controller. Simulation results based on a 100 m class radio telescope servo model indicate that the new control system’s velocity-loop response is smoother, the position-loop peak disturbance response is reduced by 17.8%, the position-loop dynamic performance with the short settling time and slight overshoot remains the same as the former PD-LADRC system, and the RMS pointing/tracking error is 2.16 arcsec under a mean wind of 3 m/s, less than the design specification of 2.5 arcsec RMS required.