Organic electronics fabricated using flexible and lightweight conjugated polymers show substantial potential for use in wearable device applications. Nonetheless, the inherently poor carrier transport characteristics of conjugated polymer semiconductors are a prevalent organic-electronics constraint that limits the sensitivities and response rates of organic gas sensors. In this study, we adhered to the principles of green chemistry and developed high-performance, cost-effective organic gas sensors by introducing stable and conductive porous carbon materials derived from chlorinated polyvinyl chloride (cPVC) into a poly(3-hexylthiophene) (P3HT) matrix. We then investigated how carbonization temperature and the presence of active potassium hydroxide (KOH) in the precursor affect sensing performance. Organic field-effect transistor (OFET) gas sensors manufactured using porous carbon obtained by carbonizing cPVC with KOH at 900 °C (referred to as “K9”) exhibited the best sensing performance, with an eight-fold increase in sensitivity to NO2 gas compared to that of the pristine P3HT-based sensor; it also demonstrated selective NO2-sensing performance in the presence of other oxidizing gases.
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