Developing efficient and stable cathode materials for separating actinides and rare earth fission products is essential for constructing an integrated fast reactor with a closed actinide cycle. This study developed a multicomponent liquid indium-tin (In-49.1 wt% Sn eutectic) alloy cathode (Tm = 393 K) composed of low-melting-point metals. Through the integration of various electrochemical testing methods and characterization techniques, we systematically investigated the electrochemical behaviors of dysprosium (Dy) and europium (Eu) on liquid indium and indium-tin alloy cathodes, the mechanisms of underpotential deposition, and the thermodynamic properties of the In-Sn-Dy/Eu multicomponent alloy system. The thermodynamic enhancement and selective separation mechanisms for the electrolytic separation of Eu and Dy were elucidated. In the LiCl-KCl-DyCl3-EuCl3 quaternary molten salt system, the extraction efficiency (ηDy) of Dy and the separation factor (SFDy/Eu) between Dy and Eu on the In-Sn alloy cathode reached 99.46 % and 479, respectively. Compared to the indium cathode, the In-Sn alloy cathode improved the extraction efficiency of Dy by 3.21 %. In contrast, the separation factor between Dy and Eu was enhanced by nearly 4.2 times. XRD and XPS results indicate that Dy was extracted on the In-Sn alloy cathode in the form of the intermetallic compound Dy(In0.5Sn0.5)3, while the majority of Eu remained in the molten salt in multiple valence states (Eu(III) and Eu(II)).
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