This paper presents the design and experimental analysis of 1200-V 4H-silicon carbide (SiC) merged PiN Schottky (MPS) diodes. Design considerations and device performances of the MPS diodes are compared with those of the junction barrier Schottky (JBS) diodes via numerical simulation and experiments. Due to the limited P+ width/ratio in JBS diodes, p-n junction is not turned on until very high current/voltage bias is applied. This increases the device voltage drop and energy dissipation in high current stress conditions. Thanks to the wide P+ region design and the ohmic contact on the P +regions, the p-n junction turn-on voltage in MPS diodes is substantially decreased, and the surge current capability is improved accordingly. Furthermore, the surge capability of two layouts of the MPS diodes are compared. Layout A with ~60% high P+ ratio can improve the surge current capability by 10% and 20% compared with layout B design (with ~50% P+ ratio) and pure JBS diode (with ~40% P+ ratio), respectively. The reliability of the MPS diodes is studied by repetitive pulse surge current tests. No obvious degradation appears after 5500 test cycles under a surge current stress 20 times the device nominal current rating.
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