Surface Roughness Of Composites Research Articles

Evaluation of the Effect of Two Polishing Techniques and Thermocycling Process on Surface Roughness, Hardness, and Color Stability of Composites

Objectives: The aim of this study was to evaluate the effect of two polishing techniques and 10.000 thermocycles on the color stability, surface roughness, and hardness of two nanohybrid (Tetric N-Ceram, Escom100) and one bulkfill (Filtek) resin composites. Methods: A total of 60 specimens were prepared using three resin composites and 20 discs from each composite. Specimens for each composite were randomly divided into two different polishing groups (Optrapol rubber and Sof-Lex discs) (n=10). Surface roughness (Ra, μm), microhardness (VHN), and color change (ΔE00) values were measured pre- and post-thermocycling. Two-way analysis of variance (ANOVA) was used to evaluate the effect of independent variables. Bonferroni test was used for multiple comparisons (p<0.05). Results: Escom100 with Sof-Lex found the highest mean ΔE00 and Filtek bulk-fill composite with Optrapol found the lowest mean ΔE00. Escom100 with Sof-Lex exhibited the lowest Ra values in all groups. Sof-Lex discs exhibited smoother surfaces than Optrapol in all groups.. Among the polishing groups, Optrapols’ VHN values were higher than Sof-Lex’s (p<0.05). Conclusions: Filtek bulk-fill with Optrapol in terms of color change and microhardness; Escom100 (nanohybrid) with Sof-Lex in terms of smoothness, can be recommended for clinical use. After thermocycling, surface roughness values increased and surface hardness values decreased in all composite resins.

Effect of Air-Polishing and Different Post-Polishing Methods on Surface Roughness of Nanofill and Microhybrid Resin Composites.

Air-abrasion is a popular prophylactic procedure to maintain oral hygiene. However, depending on the applied air-abrasive powder, it can damage the surface of the tooth and restorations, making it susceptible to plaque accumulation. The purpose of this study was to investigate the effect of 5 s and 10 s air-abrasion of calcium carbonate on surface roughness (Ra) of enamel, nanofill, and microhybrid resin-composites and the effect of post-polishing with two-step rubber- (RP) or one-step brush polisher (BP) to re-establish the surface smoothness. Surface topography was visualized by scanning-electron-microscopy. The quantitative measurement of the Ra was carried out with atomic-force-microscopy. Air-abrasion for 10 s decreased the Ra of enamel as a result of abrasion of the natural surface texture. Post-polishing with RP after 10 s air-abrasion did not change the Ra or BP; however, Ra was increased significantly by scratching the surface. Air-abrasion increased the Ra of resin composites significantly, irrespective of the application time. While RP provided a similarly smooth surface to the control in the case of microhybrid resin composite, BP increased the Ra significantly. The Ra for the control group of the nanofill-resin composite was initially high, which was further increased by air-abrasion. RP and BP re-established the initial Ra with deeper and shallower scratches after BP. Both the material and treatment type showed a large effect on Ra.

The effect of erosive beverages and polishing systems on the surface properties of nanohybrid composite resin.

The aim of this study is to evaluate the surface microhardness and roughness of composites treated with three different polishing systems exposed to two different corrosive beverages. Ninety-six composite resin disks were randomly divided into four groups, one of which was the control group. The surface roughness and microhardness values were measured after 24 h in the polishing process. The samples were divided into three subgroups and kept in distilled water, cola, and ice tea for 20 min a day for 14 days. Then, the roughness and microhardness measurements of the samples were taken again. Two samples randomly selected from each group were examined using a scanning electron microscope (SEM) and analyzed statistically using the two way anova (ANOVA) and Duncan tests. A statistically significant difference was found between the roughness and hardness values at the end of 24 h and 14 days. Onegloss (OG), Dentoflex (DF), and Super-snap (SNP) polish systems showed the highest roughness in the cola group, respectively. Microhardness values: The unpolished group had the lowest significant microhardness in the coke group (P < 0.05). In this study, it was seen that the lowest success rate was the OG polishing system.

Effects of Charcoal Toothpaste on the Surface Roughness, Color Stability, and Marginal Staining of Resin Composites.

This study was designed to evaluate the effects of charcoal toothpaste on the surface roughness, color stability, and marginal staining of resin composite restorations. A total of 100 bovine incisors was collected. The crowns were sectioned and randomly divided into 10 groups (n=10) according to two study factors: toothpaste groups and nanoparticle resin composite groups. Five toothpastes-Bianco Pro Clinical (Bianco Oral Care, Uberlândia, MG, Brazil) - Control group; Bianco Carbon (Bianco Oral Care); NAT, Natural Suavetex Carvão Ativado (Suavetex, Uberlândia, MG, Brazil); Nano Action Black Be Emotion (Polishop, Jundiaí, SP, Brazil); and BIW, Black is White (Curaprox, Curaden AG, Kriens, Switzerland)-and two resin composites-Z350XT (Filtek Z350XT, 3M Oral Care) and Vittra (Vittra APS FGM, Joinville, SC, Brazil)-were used. Circular cavities with a diameter of 4 mm and a depth of 1 mm were prepared on the buccal face of the tooth crowns and restored with resin composites. The specimens were subjected to three months of simulated toothbrushing. The surface roughness (right angle [Ra], in micrometers [μm]) of the resin composites was measured before and after toothbrushing in five areas per specimen. The resin composite color and luminosity changes (ΔE and ΔL, respectively) were measured using reflectance spectroscopy (Vita EasyShade). Macro photographs were taken before and after toothbrushing to qualitatively analyze the marginal staining (MSt) of the resin composite restorations. Scanning electron microscopy (SEM) was performed before and after the simulated toothbrushing. Ra data were analyzed using two-way analysis of variance with repeated measures and the Tukey HSD test; MSt was analyzed using Kruskal-Wallis and Dunn tests (α=0.05), and the resin composite color change was analyzed using the clinically unacceptable level of ΔE > 3.3. Simulated brushing increased Ra irrespective of the resin composite or toothpaste used. No significant differences were found in Ra between the control group and all groups on which the charcoal toothpastes were tested. A clinically unacceptable level of resin composite color change (ΔE>3.3) was found after the use of most charcoal toothpastes. Use of Bianco Carbon resulted in marginal staining similar to that of the control group and was lower than that of the other charcoal toothpastes. Vittra brushed with black toothpaste showed the highest marginal staining. Use of charcoal toothpaste resulted in Ra values of resin composites similar to those found with conventional toothpastes. Charcoal toothpaste generally resulted in clinical resin composite color changes (ΔE). All charcoal toothpastes, except Bianco Carbon, caused marginal staining of the resin composite restorations.

Prediction of Kerf Width and Surface Roughness of Al6351 Based Composite in Wire-Cut Electric Discharge Machining Using Mathematical Modelling.

The machining of composite materials has been an area of intense research for the past couple of decades due to its wide range of applications, from automobiles to air crafts or from boats to nuclear systems. Non-conventional machining, especially electric discharge machining (EDM), is found to be a good machining option for meeting the required outputs. To overcome the challenges of machining complex shapes, wire electric discharge machining (WEDM) was developed. Al6351 composites was observed to be extensively used in nuclear applications. Therefore, identifying the kerf width and surface roughness are important criteria for the dimensional accuracy of the final product. The present work aims at predicting the behavior of the two major machining parameters which are kerf width and surface roughness of Al6351 composites in wire EDM by creating a mathematical model using ANOVA for different combinations of the reinforcements and comparing the variations in the coefficients for different combinations of reinforcements. The developed model has been validated by conducting similar set of experiments in Al6351-5% SiC-1% B4C hybrid composite. From the work, it was identified that pulse on time and current are the major contributing factor for kerf width and wire feed rate was observed to be contributing to the surface roughness. The validation results show an average variation of 8.17% for kerf width and 11.27% for surface roughness. The work can be successfully utilized for prediction of the kerf width and surface roughness of the composites manufactured with Al6351 as the base matrix material.

Study on prediction model of surface roughness of SiCp/Al composites based on Neural Network

In order to effectively meet the actual industrial production standards and improve the prediction accuracy of composite surface roughness, a prediction model of SiCp/Al composite surface roughness based on neural network is proposed. The influence parameters of surface roughness of SiCp/Al composites are analyzed from the cutting tool parameters, and the mathematical calculation of surface roughness of SiCp/Al composites is carried out. Using neural network technology, by determining various parameters of neural network, collecting and processing various data of material surface, the surface roughness prediction model of SiCp/Al composite is constructed to realize the surface roughness prediction of SiCp/Al composite. The experimental results show that the maximum error between the actual value and the predicted value of the surface roughness of composite materials from the prediction model established in this paper is only 0.013, and the average error percentage between the actual value and the predicted value is 0.705%, which can effectively improve the prediction accuracy of the surface roughness of composite materials and meet the standards of actual industrial production.

Effect of Chlorhexidine Mouthwash, Povidoneiodine Gargles and Herbal Mouth Sanitiser on Colour Stability and Surface Roughness of Conventional Nanohybrid CompositeAn In-vitro Study

Introduction: Chlorhexidine is commonly used to treat dental diseases as a broad-spectrum topical anti-bacterial medication. Povidone-iodine is a water-soluble blend of molecular iodine and the solubiliser polyvinylpyrrolidone. Amsarveda (pharmaceutical company) developed a natural mouth sanitiser with liposomal curcumin. Aim: Comparative evaluation of the effect of chlorhexidine mouthwash, povidone-iodine gargle and herbal mouth sanitiser on colour stability and surface roughness of conventional nanohybrid composite. Materials and Methods: This in-vitro study was conducted in the Department of Conservative Dentistry and Endodontics at KM Shah Dental College and Hospital, Vadodara, Gujarat, India, from November 2020 to June 2021. Total 60 extracted human permanent maxillary premolar teeth were selected. Class V restorations were performed on the extracted teeth with nanohybrid composite resin. The samples were divided into three groups by computer randomisation. The three test solution groups (n=20 each) ie., Group A- chlorhexidine 0.2% mouthwash, Group B has povidone-iodine (2%), Group C- herbal mouth sanitiser. The colour change and surface roughness of all the samples were measured before and 15 days after immersion into the test solutions. The data was collected and statistically analysed using one-way analysis of variance and Tukey’s post-hoc test. Results: The ΔE values for all three groups show a statistically significant difference (p-value &lt;0.001). The mean baseline and after 15 days values for surface roughness in groups A and B showed a statistically significant difference (p-value &lt;0.001). Whereas, no statistically significant difference in Group C (p-value=0.654). Conclusion: Based on the results of the present study, it can be stated that the povidone-iodine gargle showed more surface roughness and colour change of conventional nanohybrid composite followed by chlorhexidine mouthwash and herbal mouth sanitiser.

Effect of bleaching materials and whitening mouth wash on surface roughness of two types of composite resin materials nanohybrid and nanofill: an In‐vitro Study.

Background and objective: Bleaching teeth is one of the effective, comparatively safe, aesthetic treatments in dentistry. Many systems are available now in clinical practice that has a peroxide mechanism. The purpose of this study was to evaluate the effect of three different bleaching system on the surface roughness of two different composite resin materials (nanohybride and nanofilled). Methods: A total of 60 samples of two types of composite resin were used (nanohybrid and nanofill), 30 samples for each material were prepared. The total samples then divided into six groups, ten samples for each group. Each group were analyzed and tested before exposing to bleaching system that considered as control, by using surface roughness (Ra) machine using atomic force microscopy. Three bleaching system then used, hydrogen peroxide 35% with laser and carbamide peroxide 10% three times each time for 15 min‐ utes while whitening mouth wash for 1 minute/ day for one month. After bleaching ended, the surface roughness of all the samples were re‐evaluated. Results:Whiting mouth wash thtcontaing peroxide bleaching agents showed a significant differences for the two composite materials(nano hybrid and nano filled). While for the another bleaching systems(hydrogen peroxide and carbamide peroxide) there is no significant differences Conclusion:Whiting mouth wash showed more surface roughness for the two materials when compared with the another bleaching materials and Increased surface roughness of composites as a result of bleaching appears to be dependent on the bleaching agent used as well as the composite material types.

The Effect of Mouthrinses on Surface Roughness of Two Nanohybrid Resin Composites

Objective: The aim of this study was to evaluate the effect of four different mouthrinses on the surface roughness of two nanohybrid resin composites. Material and Methods: Fifty samples were prepared for each of the resin composites (2x8 mm) and a profilometer was used to determine the initial surface roughness (Ra) of each sample. Then, they were divided into 5 subgroups (n= 10), and exposed to the following mouthrinses (12h, 37 ºC): containing alcohol and essential oils; alcohol and chlorhexidine; alcohol-free and essential oils; alcohol free and cetil prydinium chlorite; or distilled water (control). The surface roughness of each sample was measured again. Statistical analyses of the data were performed via two-way ANOVA and Bonferroni tests. Results: Overall, statistically significant differences were not found between the resin composites (p&gt; 0.05), but significant differences were found among the mouthrinses (p&lt; 0.05). Interactions between the mouthrinses and the resin composites was statistically significant (p&lt; 0.05). Both of the resin composites had the highest surface roughness after exposure to mouthrinse with alcohol and essential oils (p&lt; 0.05), followed by mouthrinse with alcohol and chlorhexidine. Both alcohol-free mouthrinses caused surface roughness either similar to distilled water (p&gt; 0.05) or lower than distilled water (p&lt; 0.05) on the nanohybrid resin composites used. Conclusion: The mouthrinses affected the surface roughness of the resin composites in different ways. This was dependent on mouthrinse contents and the chemical structure of the resin composites. Alcohol-containing mouthrinses caused the most changes in the surface roughness of both resin composites. Keywords Alcohol; Chlorhexidine; Composite resin; Essential oil; Roughness.

Experimental Investigation on the Friction-Induced Vibration with Periodic Characteristics in a Running-In Process under Lubrication

This paper investigated the friction-induced vibration (FIV) behavior under the running-in process with oil lubrication. The FIV signal with periodic characteristics under lubrication was identified with the help of the squeal signal induced in an oil-free wear experiment and then extracted by the harmonic wavelet packet transform (HWPT). The variation of the FIV signal from running-in wear stage to steady wear stage was studied by its root mean square (RMS) values. The result indicates that the time-frequency characteristics of the FIV signals evolve with the wear process and can reflect the wear stages of the friction pairs. The RMS evolution of the FIV signal is in the same trend to the composite surface roughness and demonstrates that the friction pair goes through the running-in wear stage and the steady wear stage. Therefore, the FIV signal with periodic characteristics can describe the evolution of the running-in process and distinguish the running-in wear stage and the stable wear stage of the friction pair.

Electrical discharge machining of boron carbide-graphene nanoplatelets composites

Boron carbide (B4C) composites containing 0–10 wt.% graphene nanoplatelets (GNPs) were consolidated using hot pressing at 1950 °C for 60 min under 30 MPa in an argon atmosphere. Their electrical discharge machining (EDM) characteristics were evaluated for the first time. Additionally, the effects of GNPs on the microstructure, electrical conductivity, material removal rate (MRR), and surface roughness (Ra) of B4C composites were investigated. The results show that the B4C composite containing 10 wt.% GNPs exhibited the highest electrical conductivity of 4997 S·m−1 because of the formation of GNPs conductive networks. Under a fine machining condition, the MRR of the B4C composite was enhanced by 43.5 % (from 6.55 to 9.40 mm3 min−1) compared with that of monolithic B4C. Furthermore, the Ra decreased to 1.12 μm, which was significantly lower than that of pure B4C (2.44 μm). Scanning electron microscope and energy disperse spectroscopy analysis of the EDM surfaces were used to determine that the main material removal mechanisms for B4C composites with less than 2 wt.% GNPs were spalling and melting. As the GNPs content increased, B4C grain fallout, melting, and evaporation became more dominant. The other mechanisms, including thermal shock and oxidation, are also discussed in detail.

Experimental Investigation of Surface Roughness in Milling of DuralcanTM Composite.

In today’s developing aircraft and automotive industry, extremely durable and wear-resistant materials, especially in high temperatures, are applied. Due to this practical approach, conventional materials have been superseded by composite materials. In recent years, the application of metal matrix composites has become evident in industry 4.0. A study has been performed to analyze the surface roughness of aluminum matrix composites named Duralcan® during end milling. Two roughness surface parameters have been selected: arithmetical mean roughness value Ra and mean roughness depth Rz regarding the variable cutting speed. Due to the classification of aluminum matrix composites as hard-to-cut materials concerning excessive tool wear, this paper describes the possibility of surface roughness prediction using machine learning algorithms. In order to find the best algorithm, Classification and Regression Tree (CART) and pattern recognition models based on artificial neural networks (ANN) have been compared. By following the obtained models, the experiment shows the effectiveness of roughness prediction based on verification models. Based on experimental research, the authors obtained the coefficient R2 for the CART model 0.91 and the mean square error for the model ANN 0.11.

Adsorption Kinetics of an Activated Carbon Glass Composite Prepared Using Acrylic Waste Through Laser Treatment

This work explains a novel method of producing activated carbon using laser treatment. Acrylic coated glass samples were developed by padding a glass non-woven sheet in 30% acrylic fibre solution (PAN solution) from waste acrylic bathmats. Samples were then dried and cured at different temperatures. After curing, stabilisation was performed at 230 °C with a heating rate of 50 °C hr-1. Infrared laser irradiation was performed on the stabilised web using a commercial pulsed infrared laser for carbonisation. The resultant acrylic glass carbon composite (AGCC) was characterised with the help of x-ray diffraction analysis, energy dispersive w-ray, and a scanning electron microscope to determine the increase in crystallinity as well as the percentage of carbon and surface roughness of the carbon glass composites. The adsorption capacity of the activated carbon (AC) glass composite prepared was determined by changing process inputs like the concentration of dye, the amount of AC glass composite, the agitation speed and pH. The results were analysed through different adsorption isotherms. It was established that the Freundlich model can more effectively describe results due to the development of heterogeneous surface characteristics. The kinetics of adsorption were studied using first order and second order models.

Composite surface roughness and color change following airflow usage

BackgroundEsthetic dental restorations have gained increasing popularity. The surface of restorations should be smooth enough to achieve maximum esthetics and prevent the adhesion of microorganisms and food particles. This study aimed to assess the surface roughness and color change of composite specimens following airflow usage.MethodsIn this in vitro, experimental study, 30 Tokuyama composite discs were fabricated and randomly divided into three groups (n = 10) for the use of airflow with calcium carbonate/bicarbonate powder and conventional polishing with FlexiDisc. The surface roughness of the specimens was measured by profilometry while the color change was assessed by measuring the L*, a* and b* color parameters using spectrophotometry before polishing (T1). The composite specimens were then polished for stain removal, and their surface roughness as well as color parameters were remeasured after polishing (T2). Paired t-test and Tukey’s test were applied for within-group and between-group comparisons.ResultsSignificant differences were noted in roughness average (Ra) between airflow with calcium carbonate (0.251 ± 0.014 μm) and airflow with sodium bicarbonate (0.421 ± 0.208 μm), and between airflow with sodium bicarbonate and FlexiDisc (0.207 ± 0.076 μm) groups after polishing (P < 0.05). Regarding the correlation of change in surface roughness and color parameters at T1 and T2, an inverse correlation was noted between the change in surface roughness and all color parameters except for L*. In other words, reduction in surface roughness decreased the a* and b* color parameters.ConclusionsWithin the limitations of this study, the results showed that the airflow device used in this study had no significant difference with conventional polishing in terms of reduction in surface roughness and staining. Considering the cost and maintenance of the airflow device, it is not suggested as a suitable alternative to the conventional polishing procedures.Trial Registration Number: This study does not involve human subjects.

Relationship between the roughness of the friction surface of wear-resistant composites and their composition

The wear resistance of galvanic composites based on iron alloys under conditions of abrasive wear has been investigated. The relationship between wear resistance and surface roughness of composites during wear has been established. A model of the formation of the surface roughness of composites during abrasive wear is proposed. The optimal content of the dispersed phase in the composite was determined from the point of view of the ratio of the strength of the dispersed phase and matrix.

WITHDRAWN: Experimental investigation of machining conditions on Surface Roughness in WEDM of Aluminum hybrid composite by RSM

Wire electrical discharge machining (WEDM) is a one of the modern unconventional method for profile cutting of metal matrix composites (MMC). A method has been tried to evaluate the impact of control factors in wire electrical discharge machining (WEDM) viz., duration of pulse on time, wire tension and feed, pulse off duration on surface roughness (Ra) of aluminum metal matrix hybrid composites (AMMHC). The AMMHC was developed through liquid casting approach by addition of graphite and Al2O3 in the matrix of Al6061. In this work, to conduct experiments a Box-Behnken design (BBD) design was adopted for parametric optimizing of WEDM process. Minimizing Ra was calculated with help of response tables & graphs, ANOVA results and 3-D surface plots. The experimental results were validated with confirmation tests which have been conducted and the outcomes were observed to be in better correlation with findings from experimentations.

Improper Light Curing of Bulkfill Composite Drives Surface Changes and Increases S. mutans Biofilm Growth as a Pathway for Higher Risk of Recurrent Caries around Restorations.

How dentists cure a resin-based material has deleterious effects on the material’s properties and its interaction with surrounding dental tissues. Biofilm accumulation has been implicated in the pathogenesis of carious lesions around dental restorations, with its composition manifesting expressed dysbiosis in patients suffering from dental caries. To evaluate the influence of varying radiant exposure on the degree of conversion (DC%), Streptococcus mutans biofilm growth, and surface roughness of bulk-fill composites under different light-curing conditions. Two light-curing units (LCU) at 600 and 1000 mW/cm2 were used to simulate curing conditions with different angulations (∢20° and ∢35°) or 2 mm-distance displacements of the LCU tip. The radiant exposure (RE) was assessed, and the composites were analyzed for DC%. Biofilm formation was induced over the bulk-fill composites and analyzed via colony-forming units counting and scanning electron microscopy (SEM). The surface roughness was analyzed via a profilometer and SEM after biofilm formation. Curing conditions with different angulation or displacement decreased RE compared to the “optimal condition”. The moderately (∢35°) angulated LCU tip and low (600 mW/cm2) radiant emittance significantly reduced the DC% (p < 0.05). The difference in DC% between the top and bottom of the composites ranged from 8 to 11% for 600 mW/cm2 and 10 to 20% for 1000 mW/cm2. Greater S. mutans biofilm and surface changes were found in composites with non-optimal RE delivery (e.g., tip displacement and angulation) (p < 0.05). Inadequate polymerization of bulk-fill composites was associated with more biofilm accumulation and surface topography changes. Overall, non-optimally performed curing procedures reduced the amount of delivered RE, which led to low DC%, more biofilm formation, and higher surface roughness. The improper light-curing of bulk-fill composites compromises their physicochemical and biological properties, which could lead to inferior clinical performance and reduced restorative treatments’ longevity.

Statistical analysis of surface roughness during high speed edge trimming of flax-fiber composite based on the Split-Split plot randomized complete block design

This paper attempts to highlight some of the most common problems facing the machining of flax fiber composite. The essential aspects of modeling surface roughness of flax-fiber composite are also covered in this work. The most appropriate model for predicting surface roughness is then selected. The trimming experiments were conducted based on the Split-Split Plot randomized complete block design, varying the cutting velocity, feed, cutting tool geometry and fiber orientation as cutting parameters against surface roughness and delamination as responses. Accordingly, two cutting tools were tested and the most suitable tool was selected. Results show that the two-flute uncoated carbide end mill tool with cutting profiles of 70° (tool # 2) provides more accurate and repeatable results than the two-flute polycrystalline Diamond end mill (tool # 1). Results also show that the B-spline model provides more accurate estimates of the surface roughness than the two other proposed models.

Characterization of weathered MCC / nutshell reinforced composites

Microcrystalline cellulose (MCC) and nutshell fiber reinforced high-density polyethylene (HDPE) composites were exposed to accelerated weathering for total of 672 h. The effects of weathering exposure on the mechanical, surface and morphological properties of the composites were investigated. The results revealed that the weathering exposure caused a slight decrease on tensile and flexural strengths whilst the modulus of elasticity increased up to 62%. The MCC / nutshell reinforced composites had higher color changes and gloss loss than MCC reinforced composites. Addition of MCC and nutshell to HDPE composites increased surface roughness of samples. After the weathering, the polymer band intensities decreased due to the degradation. The SEM observations on the exposed composites are in accordance with the surface roughness of composites after weathering. The investigated properties of MCC/nutshell filled HDPE composites were less affected by weathering exposure than those of composites without nutshell.

Surface roughness and chip morphology of wood-plastic composites manufactured via high-speed milling

Wood-plastic composites have attracted extensive attention throughout the world because of their advantages. However, the manufacturing mechanism of the wood-plastic composites, i.e., high-speed milling technology, is not perfect and needs further study. The effects of the cutting parameters, i.e., the spindle speed, feed rate, axial milling depth, and radial milling depth, on the surface roughness and chip morphology were studied; the surface roughness values, Ra and Rz of high-speed milling wood-plastic composites samples were measured via high precision surface roughness measuring instrument, and their regression equations were calculated. The chips produced via a high-speed milling process were collected and studied. The results showed that the surface roughness of the wood-plastic composites increases with an increase in the axial depth, feed rate, or radial depth, but decreases with an increase in the spindle speed. In addition, the axial milling depth, feed rate, and spindle speed had a significant effect on the morphology of the chips. However, the effect of the radial milling depth on the morphology of the chips was not obvious. The results can provide a scientific basis for the optimization of high-speed milling processing of wood-plastic composites.