Surface Roughness Research Articles

High-Performance SAW-Based Microfluidic Actuators Composed of Sputtered Al–Cu IDT Electrodes

To realize highly sensitive SAW devices, novel Al–Cu thin films were developed using a combinatorial sputtering system. The Al–Cu sample library exhibited a wide range of chemical compositions and electrical resistivities, providing valuable insights for selecting optimal materials for SAW devices. Considering the significant influence of electrode resistivity and density on acoustic wave propagation, an Al–Cu film with 65 at% Al was selected as the IDT electrode material. The selected Al–Cu film demonstrated a resistivity of 6.0 × 10−5 Ω-cm and a density of 4.4 g/cm3, making it suitable for SAW-based microfluidic actuator applications. XRD analysis revealed that the Al–Cu film consisted of a physical mixture of Al and Cu without the formation of Al–Cu alloy phases. The film exhibited a fine-grained microstructure with an average crystallite size of 7.5 nm and surface roughness of approximately 6 nm. The SAW device fabricated with Al–Cu IDT electrodes exhibited excellent acoustic performance, resonating at 143 MHz without frequency shift and achieving an insertion loss of −13.68 dB and a FWHM of 0.41 dB. In contrast, the Au electrode-based SAW device showed significantly degraded acoustic characteristics. Moreover, the SAW-based microfluidic module equipped with optimized Al–Cu IDT electrodes successfully separated 5 μm polystyrene (PS) particles even at high flow rates, outperforming devices with Au IDT electrodes. This enhanced performance can be attributed to the improved resonance characteristics of the SAW device, which resulted in a stronger acoustic radiation force exerted on the PS particles.

An in vitro study of orthodontic brackets bonded to transition dental zirconia: Shear bond strength, adhesive remnant index, and surface irregularities

Orthodontic treatment often involves bonding brackets to teeth, and the protocols for natural enamel differ from those for prosthodontically restored teeth. With the rising number of adult orthodontic patients, many present with zirconia crowns. This study aimed to evaluate the shear bond strength (SBS) of ceramic orthodontic brackets bonded to transition dental zirconia, which combines 3Y-TZP and 5Y-TZP powders. Ninety zirconia substrates were divided into three groups (n=30) based on transition zirconia brands (3M ESPE Lava™ Plus, Cercon® ht ML, and Katana™ Zirconia UTML) and bonded with ceramic brackets (CHIC Ceramic Roth Maxillary and Symetri Clear) using 3M™ Transbond™ XT. A control group used traditional zirconia and metal brackets. Surface treatments included 50-micron aluminium oxide abrasion and Z-Prime™ Plus application. SBS was tested post-thermocycling. Adhesive Resin Index (ARI) was scored and surface roughness was evaluated pre- and post-bonding. Group 1 (3M ESPE Lava™ Plus with CHIC Ceramic Roth Maxillary brackets) had a significantly lower SBS (mean 13.27MPa) compared to the other groups, which all had SBS values above 18.80MPa (P≤.023). Group 2 (3M ESPE Lava™ Plus with Symetri™ Clear) demonstrated a significantly higher mean ARI compared to the control group (Cercon® XT with Victory Series™ Roth), (P=.027). Additionally, significant changes in surface roughness were observed in Groups B (Cercon® ht ML) (P=.008) and C (Katana™ Zirconia UTML) (P=.016). This study determined that the shear bond strength of various transitional zirconia substrates with ceramic brackets exceeded the clinically acceptable SBS levels. The combination of 3M ESPE Lava™ Plus and Symetri™ Clear exhibited significant variation in ARI. Additionally, significant surface irregularities were observed in 3M ESPE Lava™ Plus and Cercon® ht ML following air abrasion, compared to other transitional zirconia brands.

Research Progress towards the Machining of Titanium Alloy Using CNC Milling: A Technical Review

Because of their extraordinary qualities, titanium alloys are very sought-after materials that can be applied to a wide range of sectors. Excellent mechanical and chemical qualities, including a high strength-to-weight ratio and resistance to corrosion, are present in it. The special properties of these alloys make machining them extremely difficult. As frequent tool wear occurs throughout the machining process, Computer Numerical Control (CNC) milling has become a potential method for machining titanium alloys due to its precision and versatility. This review article provides a comprehensive overview of the development of titanium alloy CNC milling, with an emphasis on the effects of cutting tool geometries and materials on machining efficiency. The process examines several aspects of cutting circumstances, including depth of cut, speed, feed rate, and lubrication techniques, and optimizes machining parameters and procedures to achieve the best results. Surface integrity and quality, surface roughness, residual stresses, and microstructural changes brought about by CNC milling are the main points of evaluation.

Experimental investigations on ultrasonic elliptical vibration turning of SiCp/Al composites

ABSTRACT This study identifies key factors affecting SiCp/Al surface formation in ultrasonic elliptical vibration assisted turning (UEVT) and conventional turning (CT) by scratch tests, end face cutting experiments and theoretical analysis. It also evaluates cutting parameters’ effects on deformation of SiCp/Al. Experimental findings underscore theimportance of vibration effect and removal rate. At lower cutting speeds, the ironing effect results in a dense morphology during UEVT that is advantageous for enhancing both surface quality and microhardness. The high removal speed increases the particle-tool interaction, promotes the generation and propagation of cracks indeformation zone. Specifically, at a reasonable cutting speed (200 mm/min), the utilization of vibration results in a 59% reduction in surface roughness and a commendable enhancement in microhardness, coupled with a significant suppression of tool wear. The results of this study are expected to provide positive theoretical recommendations for improving the machinability of SiCp/Al in UEVT.

Synergistic Integration of α-Ag2WO4 into PLA/PBAT for the Development of Electrospun Membranes: Advancing Structural Integrity and Antimicrobial Efficacy.

The rising resistance of various pathogens and the demand for materials that prevent infections drive the need to develop broad-spectrum antimicrobial membranes capable of combating a range of microorganisms, thereby enhancing safety in biomedical and industrial applications. Herein, we introduce a simple and efficient technique to engineer membranes composed of polylactic acid (PLA) and polybutylene adipate terephthalate (PBAT) biopolymers and α-Ag2WO4 particles using an electrospinning technique. The corresponding structural, thermal, mechanical, and antimicrobial properties were characterized. X-ray diffraction (XRD) patterns confirmed the integration of crystalline α-Ag2WO4 within the polymer matrix. Scanning electron microscopy (SEM) and Raman confocal microscopy revealed uniformly dispersed α-Ag2WO4 particles in the electrospun fibers, influencing their diameter and surface roughness. Thermal analysis indicated adjustments in the thermal stability and crystallinity of the composites with an increasing α-Ag2WO4 content. Dynamic mechanical analysis (DMA) highlighted variations in storage modulus and glass transition temperatures due to interactions between α-Ag2WO4 and polymer chains, with tensile tests showing an increase in elastic modulus and ultimate tensile strength as the α-Ag2WO4 content increased. Antimicrobial assessments revealed that PLA/PBAT membranes with α-Ag2WO4 showed pronounced antibacterial activity, forming inhibition halos across all samples against Pseudomonas aeruginosa, methicillin-resistant Staphylococcus aureus, and Mycobacterium smegmatis (a surrogate for Mycobacterium tuberculosis). These membranes also exhibited potent antiviral activity against bacteriophage phi 6, a surrogate for SARS-CoV-2, suggesting potential applications in combating infections caused by enveloped viruses. The antimicrobial activities are attributed to the generation of reactive oxygen species (ROS) and the controlled release of Ag+ ions. This work underscores the multifaceted capabilities of α-Ag2WO4-enhanced PLA/PBAT membranes in combating bacterial and viral growth, where both durability and microbial resistance are critical. Taken together, our findings provide a solution for obtaining advanced materials to be applied in a wide range of industrial applications, such as filtration systems, food preservation, antimicrobial coatings, protective textiles, and cleaning products.

Impact of fluid abrasive viscosity on machining performance

ABSTRACT Abrasive Flow Machining is widely employed for machining complex internal surfaces, with the fluid abrasive being crucial to machining quality. However, research on fluid abrasive performance is limited, and no standardized evaluation method exists. This paper developed a siloxane-based fluid abrasive and analyzed the impact of its viscosity on material removal. Through processing experiments, the effects of abrasive grain size and content on machining quality were explored. And the viscosity curve of the fluid abrasive was fitted. Results showed that reducing abrasive content from 60% to 40% increased surface roughness by 15.567% and decreased material removal depth by 56.623%. In contrast, increasing particle size from 80μm to 700μm decreased surface roughness by 47.057% and boosted material removal depth by 115.350%. The Cross equation provides the best fit for the viscosity curve (R² > 0.990). Finally, a novel method for evaluating fluid abrasive performance was proposed and validated.

A revised elastic-plastic contact model of cycloidal pinwheel based on length scale

This study explores the relationship between surface roughness and characteristic scale through theoretical analyses and experimental data. Considering the concavity and convexity of cycloidal gear tooth profile curvatures, a curved surface contact coefficient model suitable for both inner and outer contacts, with either equal or unequal curvatures, has been developed. Moreover, a fractal contact model is constructed for cycloidal pinwheels. This model considers scale correlation and analyzes the influence of microscopic parameters on the elastic-plastic critical grade and the behavior of the contact area. Additionally, the influence of the micro-convex body frequency index on surface contact performance is explored to provide theoretical insights for improving the elastic contact ratio and reducing wear on contact surfaces.

Hydrophobic and Elastic Structural Triboelectric Materials Enabled by Template Method toward Real-Time Material Recognition.

Since each material has a unique ability to lose or obtain electrons, specific triboelectric signals are produced when triboelectric materials are in contact with different objects. Triboelectric nanogenerator (TENG) devices show great potential for use as tactile sensors; nevertheless, analyzing the structure-function relationship of functionalized triboelectric sensing interfaces under environmental conditions and improving the sensing stability and accuracy through the design of hydrophobic structure on the triboelectric material surface remain major challenges in the development of intelligent sensing networks. Compared with the traditional rigid micronanostructure, the elastic micronanostructure strategy is applied to achieve both hydrophobicity and stability of triboelectric materials based on the template method in this work. The corresponding surface roughness and contact angle are 89.9 nm and 117.9°, respectively. As expected, the output voltage and charge density are enhanced by almost 65.8 and 33.4%, respectively, with the establishment of an elastic micronanostructure on the triboelectric material surface. More importantly, the triboelectric signal waveforms also present acceptable durability for subsequent recognition after immersion in water or ethanol for 12 days and metal impact for 12 000 cycles. Hence, combined with deep machine learning and triboelectric effect, a material perception system integrated with a moisture-resistant TENG-based sensor after fatigue testing, data processing, and display modules is also developed for real-time monitoring with approximately 100% (mask), 76% (plank), 93% (plastic), and 89% (rubber) identification accuracies in the natural environment. Finally, the proposed hydrophobic and elastic triboelectric materials show broad potential for application in the field of human-computer interaction.

Comprehensive study on statistical methods for optimization of process parameters and material properties of AlSi10Mg in laser powder bed fusion

This study provides a systematic investigation of the effects of process parameters and heat treatments on the material properties of AlSi10Mg, produced by laser powder bed fusion (L-PBF). Using a central composite design (CCD) with 106 test specimens (49 cubes, 57 tensile), the samples were studied for key properties: density (up to 99.96%), hardness (up to 154.6 HV1), surface roughness (as low as 1.9 Ra), tensile strength (up to 487.5 MPa), and elongation at break (up to 16.6%). Statistical analysis (ANOVA) identified laser power and scanning speed as the most influential parameters on these properties. Additionally, heat treatment was shown to reduce hardness and tensile strength but increase elongation at break, demonstrating the ability to modify mechanical properties based on the desired outcome. Process parameter optimization yielded properties comparable to some of the highest reported values for AlSi10Mg in the literature. The study also discusses the transferability and reproducibility of L-PBF results across different machines, highlighting challenges related to machine-to-machine variations, lack of calibration and standardization and parameter consistency. The results demonstrate the potential of L-PBF to produce AlSi10Mg parts with tailored properties for industrial applications.

Biocompatibility and Antibacterial Potential of Tetrahedral Amorphous Carbon (ta-C) Coatings on CoCrMo Alloy for Articulating Implant Surfaces.

Premature implant failure, a critical concern in biomedical applications, is often attributed to poor biocompatibility and vulnerability to bacterial colonization. These issues are addressed by creating an endoprosthetic material with natural biocompatibility and antibacterial properties. In this invitro study, the relaxed and unrelaxed tetrahedral amorphous carbon (ta-C) coatings were examined, both fabricated by the improved patented Pulsed Laser Deposition (PLD) technology. The chemical composition, surface roughness, hardness, topography, and wettability were analyzed. The ta-C surfaces were incubated by MM6 cells, E. coli and S. capitis bacteria for 24 h. PCR assessed the inflammatory response in MM6 cells, while fluorescence microscopy quantified adhering bacteria, and scanning electron microscopy examined local adhesion behavior. The results demonstrate comparable carbon phase composition, wettability properties, and hardness for both relaxed and unrelaxed ta-C. However, relaxed ta-C coating exhibited significantly fewer defects in terms of both quantity and quality, along with an antibacterial effect against E. coli. This suggests that the relaxed ta-C coating could contribute to the development of an endoprosthesis, preventing adverse biological reactions and implant-related infections, thus improving the longevity of the prosthesis.

The Effect of Ellipsoidal Particle Surface Roughness on Drag and Heat Transfer Coefficients Using Particle-Resolved Direct Numerical Simulation

The purpose of this study is to estimate the effect of roughness layer thickness on the heat transfer and drag coefficients of ellipsoidal particles. Using an OpenFOAM-based particle-resolved direct numerical simulation (PR-DNS) method, we calculated the drag coefficient and Nusselt number for an isolated axisymmetric nonspherical particle with a rough surface in a uniform flow. The PR-DNS results indicate that the drag coefficient varies linearly with the effective roughness Sef at different angles, which can be expressed as CD=kSef−1+CD0. The changes in k are consistent with the Happel and Brenner equation. Furthermore, the influence of roughness on the heat transfer efficiency factor can be represented by Ef=Sef−65. The models for the drag coefficient and Nusselt number are valid within the ranges 1.25≤Ar≤2.5,1≤Sef≤2, and 10≤Rep≤200, thereby extending the applicability of the equations developed for smooth particles. These newly developed correlations for the drag coefficient and Nusselt number can be utilized for non-isothermal flows of particle mixtures containing materials with various rough-surfaced ellipsoids.

Effect of ultrasonic vibration on fatigue life of Inconel 718 machined by high-speed milling: Physics-enhanced machine learning approach

Ultrasonic assisted high-speed machining (UAHSM) can be served as a thermomechanical surface sever plastic deformation (SSPD), because of the high-frequency impact load exerting to the sample together with thermomechanical loads due to shearing and plowing. Despite existing of few works which studied the impact of ultrasonic vibration on fatigue life assessment of difficult-to-cut material by experimental approach, they couldn’t provide an in-depth analysis to identify the underlying mechanisms of fatigue due time-consuming and costly fatigue life tests. Hence, elucidating the role of ultrasonic vibration in UAHSM on variation of fatigue life needs further studies. In order to do so, in the present work, a hybrid predictive approach based using ANFIS-based machine learning model and micromechanical Navaro-Rios (NR) fatigue crack propagation model has been introduced to directly correlates the UAHSM’s parameters to fatigue life. Here the former correlates feed rate, cutting velocity and vibration amplitude as process inputs, to surface integrity aspects (SIA) viz residual stress, roughness and grain size as output. Then, the modeled SIA are correlated to fatigue life using the former. The introduced hybrid model was then verified through series of UAHSM by examining the fatigue lives of milled Inconel 718 using four-point bending fatigue tests. Upon confirmation of the developed model, a comprehensive study was carried out to find how the process factors impact variation of SIA and subsequently fatigue. It was found from the results of developed models and confirmatory experiments that the role of ultrasonic vibration on improved fatigue life is mainly due to inducing compressive residual stress and more refined microstructure than the roughness.

Influence of the mass percentage of binders on the properties of LHC

This paper investigates the effects on the physical and mechanical properties and microstructure of lime-hemp concrete (LHC) materials at different binder mass ratios. A mixture of three cementitious materials, slaked lime, cement, and coal gangue powder, was used as binder, and hemp shives were used as concrete aggregate, and five test groups were designed, i.e., binder/hemp shives (B/H) mass ratios of 1.2, 1.4, 1.6, 1.8, and 2.0. The physical properties of LHC, including density, drying rate, water absorption, thermal conductivity coefficients, and mechanical properties (compressive strength and flexural strength) with different binder ratios were investigated. In addition, the microstructural properties of 56d LHC were investigated by SEM, XRD, and TG-DTG micro-scale analysis methods. The results showed that with the increase in binder content, the drying speed of LHC became faster, the thermal conductivity coefficients, compressive strength, and flexural strength increased, and the water absorption was just the opposite. With a fit ratio of 2.0, the strength is the greatest and the toughness is the best; with a fit ratio of 1.2, the thermal conductivity coefficient is the smallest and the insulation effect is the best. In addition, the hydration of the binder produced different forms of hydration products (CaCO3 and C-S-H), and the hydration products increased in quantity with the increase of the binder, resulting in stronger CaCO3 and C-S-H diffraction peaks. The hydration products produce a better bond with the rough cannabis particle surface, filling the internal voids of the LHC, improving the density of the material, and enhancing the mechanical properties of the material.

The effect of 316 steel surface roughness on absorption of 1064 nm laser emissions

The effect of 316 steel surface roughness on absorption of 1064 nm laser emissions

Correlating FDM printing parameters with mechanical properties and surface quality of PLA printouts

Abstract This study explores the correlation between four critical Fused Deposition Modeling (FDM) parameters—extrusion temperature, layer height, print speed, and infill density—and the mechanical properties and surface quality of PLA (Polylactic Acid) printouts. The mechanical properties, including Young’s modulus, tensile strength, and bending strength, were evaluated alongside surface roughness and dimensional accuracy. The results indicate that extrusion temperatures between 200°C and 220°C optimize mechanical performance, enhancing tensile strength and bending strength, while smaller layer heights (0.1 mm) improve surface smoothness but increase print time. Moderate print speeds (around 60 mm/s) offer the best balance between strength and efficiency, while higher infill densities (above 80%) enhance mechanical properties, increasing both tensile and bending strength by up to 25%. These findings provide key insights into optimizing FDM printing parameters to achieve improved structural integrity and aesthetic quality in PLA prints.

The effect of various denture cleansers on the physical and mechanical properties of CAD/CAM and heat-polymerized denture base materials: an in vitro study.

To investigate the effects of denture cleansers on the various properties of CAD/CAM and heat-polymerized polymethyl methacrylate (PMMA). Two different brands of heat-polymerized and two of milled PMMA were fabricated (n = 50), in total 200. Each group was randomly divided into five subgroups (n = 10): control groups (D1) kept in distilled water, cleaning tablets (D2, D3), neutral (D4) and acidic electrolyzed acid water (EAW) (D5). Surface roughness, hardness and flexural strength values were evaluated. Data were statistically analyzed with two-way ANOVA and Tukey post hoc test for comparison (p<0.05). The milled group showed significantly lower surface roughness, greater surface hardness, and higher flexural strength values than heat polymerized denture bases (p<0.05). The denture cleansers had no significant effect on the surface roughness values of the milled specimens (p>0.05), whereas the specimens in the heat-polymerized groups and treated with D5 showed greater surface roughness values compared with the other cleaning agents (p > 0.05). The denture cleansers had no significant effect on surface hardness and flexural strength of heat polymerize groups (p > 0.05). However, D2, D3 and D5 cleaning agent decreased the hardness values of the milled group (p<0.05) and D5 cleaning agent decreased the flexural strength of the milled group (p<0.05). It was observed that the applied denture cleansers affected the surface roughness, surface hardness, and flexural strength values of both denture bases but within a clinically acceptable value. CAD/CAM denture bases showed significantly higher physical and mechanical properties than to heat-polymerized base materials. Although the applied neutral EAW cleaners give desired results for denture bases, clinical studies are needed for biological compatibility.

A COMPARATIVE STUDY OF THE SURFACE OF FACTORY AND HAND-MADE LOOPS ON TITANIUM-MOLYBDENUM ORTHODONTIC ARCHWIRE

The most important part of the brackets, used in orthodontic treatment, is the archwire, which, when activated, generate light and long-lasting biomechanical forces that make the teeth move. Different manufacturers offer ready-made expensive solutions for orthodontists - archwire with loops along the length of the wire of different shape, which increases the cost of treatment. However, orthodontic practice is strictly individual, depending on the patient’s orthodontic problems, the stages and methods of treatment.Orthodontists often have to choose between expensive archwires with pre-made loops or using an archwire that they can manually bend in the right places depending on the patient’s individual characteristics and specific needs. In this case, the orthodontist’s decision depends on preserving the quality of the archwire surface. The surface roughness of the orthodontic archwire plays an important role in the bracket-archwire complex and is an essential factor that determines the effectiveness of the guided movement of the teeth along the arch. Surface roughness not only affects the efficiency of sliding mechanics, due to frictional effects, but also corrosion behaviour and aesthetics. A comparison of the surface characteristics of Ti-Mo archwire - with factory and hand-made loops is made. The surface of the archwire in the bending zones of the loops was investigated by SEM analysis and Surface roughness analysis. The analysis of the results shows that manual bending practically does not change the surface of the archwire, does not introduce additional defects that increase the contact friction, as well as create conditions for faster deterioration of properties and the undesirable breakage of the archwire. Research results give orthodontists confidence that the manual bending process does not degrade the quality of the archwire surface. The hand-bent archwire preserves the possibility of trouble-free movement in the braces when tightening or loosening during the different stages of treatment.

Effects of various laser applications on surface roughness and bond strength to veneering composites of polyether ether ketone (PEEK) and polyether ketone ketone (PEKK) materials.

The aim of this study was to investigate the bond strength between PEEK/PEKK and composite resins after various laser treatments and to compare the effectiveness of lasers on these polymers. 130 disc-shaped PEEK and PEKK blocks were obtained (10mm diameter-4mm height). One sample from each group (10 in total) was selected for scanning electron microscopy (SEM) analysis. The samples were randomly divided into 5 different surface treatment groups for each material (PEEK and PEKK): Er: YAG laser, Nd: YAG laser, diode laser, femtosecond laser and control (no surface treatment) (n = 12). Baseline and post-treatment surface roughness measurements were performed using a profilometer. The composite resin was bonded and SBS was measured. Comparisons among the groups were conducted via Kruskal-Wallis, one-way ANOVA; Tukey and Dunn tests were used as a post hoc test (p ≤ 0.05). All lasers significantly increased the roughness values of the PEEK and PEKK samples. In terms of shear bond strength; the Er: YAG and femtosecond laser groups had the highest values and the Nd: YAG, diode and control groups had the lowest values of the PEEK samples (p ≤ 0.05). The control group had the highest bond strength values and the femtosecond group had the lowest values for PEKK samples (p ≤ 0.05). All laser treatments increased the surface roughness of the PEEK and PEKK. Lasers increased the bond strength of PEEK to the veneering composite resin and decreased the bond strength values of PEKK. This shows that lasers behave differently in PEEK and PEKK materials.

Characteristics of a novel elliptical ultrasonic vibration-assisted turning device

ABSTRACT 2D Ultrasonic Vibration-Assisted Turning (2D-UVAT) is a proven method to improve the traditional turning process. This process utilises bi-axial vibrations to enhance the smoothness of the machined surface and to suppress cutting temperature and cutting force. This study investigates the effects of employing a novel non-resonant vibration module, called the RNO vibrator, on the surface roughness, cutting temperature, and cutting force of aluminium alloy 6061-T6 machined using 2D-UVAT technique. The RNO vibrator operates by harnessing flexural hinges to disseminate and amplify the actuated vibrations originating from two orthogonal piezo actuator stacks. This vibrator was designed from a simple bar concept, expecting minimal adjustment on the tool post during installation. The experimental evaluation of the RNO vibrator’s performance was conducted by varying key machining parameters, including spindle speed, depth of cut, feed rate, and vibrational frequency. The study reveals that the introduced RNO vibrator substantially enhances machining quality by diminishing surface roughness and cutting temperature, while concurrently reducing cutting forces. Under the given conditions, the machined workpieces had a surface roughness between 0.41 and 1.25 µm and a cutting temperature ranging from 153.36°C to 180.5°C, while the cutting force was low, typically between 35.3 N and 145.5 N. The vibrator works better at high frequency, particularly at 20 kHz. Eventually, the study suggests that the RNO vibrator has a promising performance as a vibration module for the 2D-UVAT process.

Advancing optical transparency in 3D‐printed PLA parts using chemical post‐processing

AbstractFused filament fabrication (FFF) is an increasingly popular three‐dimensional (3D) printing technology known for its ability to produce complex 3D models at a low‐cost using polymer materials. Despite its advantages, the poor surface finish and high layer resolution in FFF‐printed parts have hindered its wider adoption, particularly for applications requiring high transparency. Thus, the current study investigates the transparency evaluation of chemically post‐processed 3D‐printed transparent polylactic acid (PLA) parts, focusing on enhancing optical transparency. Fused Filament Fabrication was employed to produce transparent parts made from PLA filament, which were subsequently treated at various time settings using various solvents, including tetrahydrofuran (THF), chloroform or trichloromethane (TCM), and ethyl acetate (EA). This study examines the impact of chemical post‐processing on the surface roughness, transparency, mechanical properties, and dimensional accuracy of solvent treated parts. It has been found that the THF solvent with 40 s of immersion time resulted in a maximum transmittance of 74.66% and minimum surface roughness of 1.777 μm. Based on this finding a case study was also conducted to apply the findings of the current investigation to a practical application. The findings highlight the potential of chemical‐based post‐processing techniques to improve the optical properties of 3D printed PLA, offering a promising approach for applications in optics, medical devices, and consumer goods requiring transparent components.Highlights Effect of chemical post‐processing on 3D‐printed PLA parts was investigated. Tetrahydrofuran, chloroform, and ethyl acetate were used as solvents. Surface roughness, transparency, hardness, and dimensional accuracy were analyzed. Reported a maximum transmittance of 74.66% and minimum surface roughness of 1.777 μm.