To accelerate the deployment of green hydrogen, it is essential to reduce the cost of water electrolyzers in addition to reducing the cost of renewable energy. MW-class PEM electrolyzers are already beginning to be offered worldwide, but they still require many expensive materials such as precious metals, PFSA membranes, and titanium for catalysts, electrolyte membranes, PTL, and separators. Especially iridium is a very limited resource, it is necessary to develop highly active iridium oxide-based catalysts that can reduce the iridium loading of anode to sub-mg-Ir cm-2.In catalyst development, half-cell evaluation (rotating disk electrode, RDE) is a useful method for rapid primary screening of catalytic activity [1]. To determine appropriate evaluation conditions, the effects of various RDE parameters on half-cell evaluation were examined [2]. Specifically, we searched for conditions that minimize the effects of RDE-specific phenomena such as oxygen bubbles, electrolyte solution, and measurement conditions (evaluation potential, amount of catalyst loading on disk electrode, ionomer ratio, electrode rotation speed, potential sweep rate, etc.). For comparison, the OER activity values (mass activity) were obtained under similar measurement conditions using MEA with the same catalyst. Since the activity values of both are in close agreement, the half-cell evaluation would be valid as an initial activity evaluation for iridium oxide catalysts.The number of start-up and shutdown of electrolyzers is expected to increase significantly under renewable energy conditions, thus the PEM electrolyzer could deteriorate at an accelerated rate. For example, hydrogen crossover causes the anode potential to drop to near the hydrogen potential during shutdown period. Therefore, the potential of iridium oxide anode tends to fluctuate over a wide range from 0 V to >1.5V vs RHE as it starts and stops, which is considered one of the degradation factors. As an accelerated stress test simulating start-up and shutdown, cycle tests were conducted by repeating constant-current electrolysis (4 A cm-2) and constant-voltage holding (0.1 V) at cell temperature of 40-95℃. The results showed that degradation rate can be up to 15 times faster than that in base-line condition, constant-current electrolysis at 2 A cm-2 at 80°C. At the meeting, we would like to also discuss the degradation factors of MEAs under constant-current and accelerated test conditions.Acknowledgement: This work was supported by a project, JPNP14021 and JPNP20003 commissioned by the New Energy and Industrial Technology Development Organization (NEDO).
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