Industrial Reuse Research Articles

Combining Activated Carbon Adsorption and CO2 Carbonation to Treat Fly Ash Washing Wastewater and Recover High-Purity Calcium Carbonate

Fly ash washing wastewater was carbonated with carbon dioxide (CO2) to remove calcium (Ca) by forming a calcium carbonate (CaCO3) precipitate. An investigation of the factors affecting carbonation showed that Ca removal was highly dependent on the initial pH of the wastewater. The Ca removal was 10%, 61%, 91% and more than 99% at initial wastewater pH levels of 11.8, 12.0, 12.5 and 13.0, respectively. The optimal conditions for carbonation were initial pH of 13.0, carbonation time of 30 min and CO2 flow rate of 30 mL/min. The Ca concentration in the wastewater decreased to <40 mg/L, while 73 g of CaCO3 precipitate was produced per liter of wastewater. However, heavy metals, specifically Pb and Zn, co-precipitated during carbonation, which resulted in a CaCO3 product that contained as much as 0.61 wt% of Pb and 0.02 wt% of Zn. Activated carbon modified by a quaternary ammonium salt was used to selectively adsorb the Pb and Zn first. The Pb- and Zn-free water was then carbonated. By combining adsorption with carbonation, the Ca concentration in the treated wastewater was decreased to about 28 mg/L, while the Na, Cl and K were retained. The wastewater thus treated was ready for NaCl and KCl recovery. In addition, the precipitate had a Ca content of more than 38 wt% and almost no heavy metals. The average particle size of the precipitate was 47 μm, with a uniform cubic shape. The quality of the precipitate met the requirements for the industrial reuse of CaCO3. In summary, adsorption and carbonation combined were able to remove pollutants from wastewater while recovering useful resources.

Process innovations and circular strategies for closing the water loop in a process industry

By implementing advanced wastewater treatment technologies coupled with digital tools, high-quality water is produced to be reused within the industry, enhancing process efficiency and closing loops. This paper investigates the impact of three innovation tools (process, circular and digital) in a Solvay chemical plant. Four technologies of the wastewater treatment plant “WAPEREUSE” were deployed, predicting their performance by process modelling and simulation in the PSM Tool. The environmental impact was assessed using Life Cycle Assessment and compared to the impact of the current industrial effluent discharge. The circularity level was assessed through three alternative closed-loop scenarios: (1) conventional treatment and discharge to sea (baseline), (2) conventional and advanced treatment by WAPEREUSE and discharge to sea, (3) conventional and advanced treatment by WAPEREUSE and industrial water reuse through cross-sectorial symbiotic network, where effluents are exchanged among the process industry, municipality and a water utility. Scenario 1 has the lowest pollutants’ removal efficiency with environmental footprint of 0.93 mPt/m3. WAPEREUSE technologies decreased COD by 98.3%, TOC by 91.4% and nitrates by 94.5%. Scenario 2 had environmental footprint of 1.12 mPt/m3. The cross-sectorial symbiotic network on the industrial value chain resulted in higher industrial circularity and sustainability level, avoiding effluents discharge. Scenario 3 is selected as the best option with 0.72 mPt per m3, reducing the environmental footprint by 21% and 36% compared to Scenarios 1 and 2, respectively.

Dominant discourses framing the reuse of industrial heritage in the context of mega-events: a relationship matrix approach

The reuse of industrial heritage sites has become increasingly prevalent in the context of hosting mega-events. This paper aims to investigate this trend, specifically in the context of Olympic Games or World Expos, and its impact on urban regeneration strategies. It introduces a methodological tool, namely, the relationship matrix, to identify key factors from ‘best practices’ criteria for managing industrial sites and planning mega-event legacies. We use this matrix to address two research objectives, namely, to determine the role of industrial heritage reuse in mega-event urban projects and to evaluate whether this creates a favourable environment for place-making. This matrix enables us to compare and analyse the Shanghai 2010 World Expo and the London 2012 Summer Olympic Games as illustrative case studies. While guidelines and strategies for mega-events and industrial heritage have evolved towards a proactive people-centred approach, our findings still reveal a bias towards material renewal in dominant discourses during the planning phase. This bias often overlooks or even excludes the memories and experiences of local communities.

A comprehensive investigation of the adsorption behaviour and mechanism of industrial waste sintering and bayer red muds for heavy metals.

The issue of heavy metal pollution is a critical global concern that requires urgent solution. However, conventional heavy metal adsorbents are too costly to be applied in large-scale engineering. In this study, adsorption behavior and mechanism of sintering red mud (RM-A) and bayer red mud (RM-B) for heavy metals were investigated to address the disposal of red mud as industrial waste and remediation of heavy metal pollution. Batch adsorption experiments were conducted to explore the adsorption performances of RM-A and RM-B under various conditions. Characterization of RM-A and RM-B before and after adsorption by XRD, FTIR and SEM-EDX was applied to investigate the specific adsorption behavior and mechanism. Adsorption experiments of both RM-A and RM-B fitted pseudo-second-order kinetic model and Langmuir isotherm model, with estimated maximum adsorption capacity of 21.96 and 25.19 mg/g for Cd2+, 21.47 and 26.06 mg/g for Cu2+ and 55.47 and 59.65 mg/g for Pb2+, respectively. Precipitation transformation of calcite was the primary adsorption mechanism for RM-A, whereas ion exchange of cancrinite, surface coordination compounds of hematite and minor precipitation transformation of calcite accounted for the adsorption mechanism for RM-B. Overall, RM-A and RM-B exhibited best adsorption performance for Pb2+, with RM-B showing greater adsorption capacity attributed to its higher specific surface area. This study compared the adsorption properties of RM-A and RM-B for the first time and demonstrated that both red muds can be effectively applied to remove heavy metals, thereby contributing to the sustainable industrial waste management and resourceful reuse.

Performance of stabilized copper mine tailings with freeze-thaw and wet-dry seasonal cycles

Approximately 3.44 billion tons of copper mine tailings (MT) were produced globally in 2018 with an increase of 45% from 2010. Significant efforts are being made to manage these tailings through storage facilities, recycling, and reuse in different industries. Currently, a large portion of tailings are managed through the tailing storage facilities (TSF) where these tailings undergo hydro-thermal-mechanical stresses with seasonal cycles which are not comprehensively understood. This study presents an investigative study to evaluate the performance of control and cement-stabilized copper MT under the influence of seasonal cycles, freeze-thaw (F-T) and wet-dry (W-D) conditions, representing the seasonal variability in the cold and arid regions. The control and cement-stabilized MT samples were subjected to a maximum of 12 F-T and 12 W-D cycles and corresponding micro-and-macro behavior was investigated through scanning electron microscope (SEM), volumetric strain (εv), wet density (ρ), moisture content loss, and unconfined compressive strength (UCS) tests. The results indicated the vulnerability of Copper MT to 67% and 75% strength loss reaching residual states with 12 F-T and 8 W-D cycles, respectively. Whereas the stabilized MT retained 39%–55% and 16%–34% strength with F-T and W-D cycles, demonstrating increased durability. This research highlights the impact of seasonal cycles and corresponding strength-deformation characteristics of control and stabilized Copper MT in cold and arid regions.

Treating waste with waste: adsorption behavior and mechanism of phosphate in water by modified phosphogypsum biochar.

The use of green methods to treat industrial waste and waste reuse has become a key environmental issue. In order to achieve this goal, this study treated waste phosphogypsum (PG) and produced modified PG biochar to adsorb and remove phosphorus from PG leachate, so that the PG pollution problem was controlled. In this study, PG was modified with sodium carbonate (Na2CO3) to prepare a modified PG biochar that was used for the removal of phosphorus-containing wastewater. An X-ray diffraction (XRD) analysis of the modified PG revealed that the main component was calcium carbonate (CaCO3), and a suitable amount of modified PG could load calcium oxide (CaO) onto the biochar and improve its physical properties. The experimental results showed that the modified PG biochar had a maximum phosphorus adsorption capacity of 132mg/g. A further investigation of the mechanism of adsorption revealed the importance of electrostatic attraction and chemical precipitation, and it was found that the CaO in the modified PG biochar could effectively facilitate the conversion of phosphate to hydroxylapatite (Ca5(PO4)3OH) in water. The phosphorus removal rate from leachate obtained from a landfill containing PG was 99.38% for a specific dose of the modified PG biochar. In this study, a PG pollution control technology was developed to realize the goal of replacing waste with waste.

A megaton-scale industrial demonstration study on hydrothermal mineralization enabled silty waste upcycling

The continual large-scale urbanization and urban renewal in coastal cities of China have accumulated massive silty residue (SR) that may alter the coastal lines and always exerts high stresses to local environments. To meet China’s sustainable development policy, the need for green and high-efficient industrial treatments and reuse of SR is urgent. In this work, we may, for the first time, report a megaton-scale industrial project to upcycle low-quality SR and recycled aggregate (RA) to manufacture construction materials with hydrothermal mineralization (HM). In-situ pilot tests on five batches of SR-RA blocks were conducted. Results demonstrate that the produced blocks possess the compressive strengths of 11.4–15.8 MPa, densities of 1280–1430 kg/m3, porosities of 35–44%, CO2 emissions of 170.22–187.29 kg e-CO2/m3 and costs of 126.49–156.51 CNY/m3, comparable with or superior than the commercial blocks. The silica in SR could react with lime to produce tobermorite with stable pseudohexagonal plate under HM treatment, which improved the microstructure of the material. The findings validate the industrial practicability of upcycling low-quality SR and RA with HM for valuable construction block manufacture.

Innovative Photocatalytic Reactor for Sustainable Industrial Water Decontamination: Utilizing 3D-Printed Components and Silica-Titania Trilayer Coatings

Industrial activities generate enormous quantities of polluted effluents, necessitating advanced methods of wastewater treatment to prevent potential environmental threats. Thus, the design of a novel photocatalytic reactor for industrial water decontamination, purification, and reuse is proposed as an efficient advanced oxidation technology. In this work, the development of the active reactor components is described, utilizing a two-step sol–gel technique to prepare a silica-titania trilayer coating on 3D-printed polymeric filters. The initial dip-coated SiO2 insulator further protects and enhances the stability of the polymer matrix, and the subsequent TiO2 layers endow the composite architecture with photocatalytic functionality. The structural and morphological characteristics of the modified photocatalytic filters are extensively investigated, and their performance is assessed by studying the photocatalytic degradation of the Triton X-100, a common and standard chemical surfactant, presented in the contaminated wastewater of the steel metal industry. The promising outcomes of the innovative versatile reactor pave the way for developing scalable, cost-effective reactors for efficient water treatment technologies.

Design and modelling of mobile thermal energy storage (M−TES) using structured composite phase change material modules

This study concerns with a modelling led-design of a novel mobile thermal energy storage (M−TES) device aimed to address off-site industrial waste heat recovery and reuse in the UK. For the first time, salt-based composite phase change material (CPCM) modules were employed as the M−TES medium, utilizing air for charging and discharging. Two-dimensional (2D) and three-dimensional (3D) computational fluid dynamics (CFD) models were initially developed and validated against experimental data. The 2D model was used for parametric study to determine critical M−TES dimensions, followed by the 3D model for a comprehensive evaluation of thermal performance of the M−TES device. Key parameters examined included temperature uniformity within CPCM modules, evolution of air temperatures at the inlet and outlet, thermal storage capacities, charging/discharging rates, and specific efficiencies defined as heat transfer efficiencies and charging/discharging efficiencies throughout a complete cycle. The results under baseline conditions demonstrated that the M−TES device stored nearly 400 MJ of heat with a TES density of 560 kJ/kg after 10 h of charging, achieving an average CPCM temperature of 662 K. Approximately 97 % of the stored heat was released with the average outlet air temperature exceeding 468 K during the subsequent 10-hour discharging period. This work preliminarily verified the feasibility of the novel M−TES concept for integrating industrial thermal processing decarbonization with domestic heat supply.

Water strategies and management: current paths to sustainable water use

Freshwater is unquestionably the most crucial resource essential for the sustenance and advancement of humankind. This invaluable entity surpasses all societal, economic, and environmental domains, consequently rendering it a ubiquitous good. Globally, it has been estimated that the industrial sector employs approximately 20% of the available freshwater. The principal aim within the industrial domain is to maximize production efficiency, rather than prioritizing the enhancement of water conservation and efficiency. Research suggests that a favorable association exists between the monetary investments made in technological improvements for industrial water treatment and reuse and a profitable return on investment that is sustained over a prolonged duration. This could plausibly explain the dearth of willingness exhibited by some corporations in dedicating resources to this vital issue. The objective of this study is to explicate the notion of sustainability concerning water management that can be operationalized in the context of Pakistan, while delving into the latest advancements in the sphere of sustainable management practices. This research endeavor shall serve as an instructive source for executives, entrepreneurs, and vested parties in various industrial domains to propel their endeavors toward sustainable practices while simultaneously achieving optimization and surpassing the benchmarks set by national regulations and international establishments. This investigation has illuminated the imperative of executing an all-encompassing water management strategy that incorporates the ecological, financial, and societal dimensions as the essential constituents of viability in industrial water utilization. This work ought to possess a worldwide scope, bearing in mind the ubiquitous character of industrial practices in the epoch of globalization.

Investigating the Impact of temperature and storage time on antimony release from polyethylene terephthalate (PET) plastic used for bottled drinking water

In last decade, Prosperity in contemporary Saudi Arabia and the consequent stresses on renewable freshwater resources resulted in the bottled drinking water market. Over the period, sustainable water resources planning (SWRP) has become an essential requirement for the development of places where these resources are highly constrained. To meet this market growth in Saudi Arabia is augmented by increasing demand for bottled water. This drastic increase, leads some countries to develop an alternative sources including desalinated water and treated wastewater for landscaping irrigation, industrial reuse, street cleaning, and aquifer recharge. There are claims on health concerns the possibility of chemicals migration from polyethylene terephthalate (PET) bottles into drinking water. In this paper, inductively coupled plasma -optical emission spectrometry (ICP-OES) was utilized and applied to determine the antimony (Sb) release from PET bottles into mineral water of 8 local brands at different temperature degrees within 8 months storage time.

A pre-control method in safety risk management of metro construction

ABSTRACT With the rapid development of metro construction in China, construction safety accidents occur frequently due to the lack of effective safety risk controls. Continuously improving the level of safety risk pre-control has become a significant factor in the safety managements of metro construction. This paper presents a reasoning model for safety risk pre-control measures in metro construction using case-based reasoning. To establish the case database, a frame-based knowledge representation method is adopted based on the characteristics of metro construction safety accident cases. Additionally, a two-level retrieval strategy combining hierarchical retrieval and nearest-neighbor algorithms is used for case retrieval. Furthermore, a new approach, the cloud model, is proposed to determine the attribute weight of metro construction safety accidents. This approach addresses quantitative attributes with fuzziness and randomness. Finally, a specific metro station is taken as a case to validate the feasibility of the approach. The results showed that the case-based reasoning method enables engineers to quickly and effectively develop risk pre-control measures based on previous cases. In addition, the use of case-based reasoning in decision-making enhances knowledge sharing and reuse in the metro construction industry. This paper presents an effective reasoning approach for pre-control measure analysis in metro construction, allowing engineers to quickly and efficiently carry out scientific and reasonable pre-control measures from past cases.

Evaluation of Satisfaction with Spatial Reuse of Industrial Heritage in High-Density Urban Areas: A Case Study of the Core Area of Beijing’s Central City

Industrial heritage is regarded as an important stock of spatial resources in cities, which highlights its utilization value for urban regeneration in high-density urban areas. With the dramatic increase in the number of industrial heritage reuse projects, how to scientifically evaluate the satisfaction with their spatial reuse is a key part of the solution for the mutual balance between heritage preservation and urban renewal. This paper takes eight industrial heritage conversion and utilization projects in the high-density core area of Beijing’s central city as examples; establishes an evaluation system for the satisfaction with the spatial reuse through six dimensions, namely, functional replacement, transportation accessibility, carrying capacity, public space, boundary form, and recognition of value; and uses the IPA method to evaluate the cases. This method is used to determine the degree of user satisfaction with the spatial reuse of industrial heritage in the core area of Beijing’s central city and to summarize the advantages and problems of its reuse. The results of this study reveal a trend toward the “community-oriented” re-generation of industrial heritage in the core area of Beijing’s central city, and this paper proposes recommendations for adaptive use to support high-quality urban regeneration work.

Research on Optimization Strategy of Creative Industrial Park Based on Pareto Improvement of Industrial Heritage Reuse

The protection and reuse of industrial heritage is an important link in the process of urban renewal. At present, there are a large number of industrial heritage creative industrial parks in China, but their construction styles and development levels are uneven. Based on Pareto's improvement theory, this paper puts forward optimization and promotion strategies for resource allocation and land use in the park to achieve the goal of mutual benefit and symbiosis.

Catalytic Processing of Mixed Plastics Aiming for Industrial Reuse

Catalytic Processing of Mixed Plastics Aiming for Industrial Reuse

Book Review Nanofiltration for Sustainability: Reuse, Recycle and Resource Recovery

The application of nanofiltration (NF) for sustainability in various industries was discussed in this recent published book. The sustainability of the NF was reviewed in terms of potential reuse, recycle, and resource recovery in the respective industry. Wide range of industries were covered in this book ranging from desalination, landfill leachate effluent, textile effluent, food industry effluent, agriculture effluent, heavy metals, and emerging organic contaminants. In addition, the book also considers the application of NF integrated with other technologies such as biological degradation, adsorption, Fenton, electrodialysis, ozonation, coagulation, and flocculation. The book could further explore the application of NF in energy sectors such as water treatment for power plants, carbon capture and sequestration, fuel cell technology, hydrogen purification, and energy storage. In short, the book offers a thorough discussion on the fundamentals of NF technology and its application towards sustainable developments.

Turning harmful Mn2+ to treasure: In-situ formed ε-MnO2 for removing heavy metals from acid mine drainage

Acid mine drainage (AMD) contains high concentrations of heavy metals, causing serious environmental pollution. Current neutralization techniques fail to recover and utilize valuable heavy metals, and generate large quantities of hazardous sludge. Manganese (Mn) is generally present at high levels in AMD. Therefore, this paper proposed a technology to recover Mn from AMD, by adding KMnO4 to converting Mn into ε-MnO2. Ultra-Violet C (UVC) was used to photolyze the residual KMnO4. The study then evaluated the processes and mechanisms involved in the technology. The photolysis of KMnO4 in strong acidic conditions was determined, and new mechanisms were proposed. MnO2 produced by the photolysis process was formed through the reaction between Mn(III) and KMnO4. In the absence of KMnO4, Mn(III) underwent further photolysis and was reduced to Mn2+. The maximum adsorption capacities of in-situ formed ε-MnO2 for Pb2+, Cd2+, and Fe3+ were 449.80, 122.05, and 779.88 mg/g, respectively. Higher Mn-OH levels and MnO2 regeneration were crucial in improving adsorption performance. Proton exchange and inner-circle complexation were the main pathways for Pb2+ and Cd2+ adsorption by in-situ formed ε-MnO2. A phase transformation occurred when a substantial amount of Fe3+ was adsorbed, leading to the gradual transformation to MnFe binary oxides. When applying in-situ formed ε-MnO2 technology for actual AMD treatment, 98.62 % of Mn in AMD was recovered within 24 h in the presence of ε-MnO2 for possible further reuse in industries, with a final recovery of 0.76 kg/m3. Further, this technique removed other heavy metals and reduced the sludge volume by 20.99 % when used as a pre-treatment step for neutralization. These results demonstrated the broad potential of this treatment technology.

Characterization of novel polysulfide polymer coated fly ash and its application in mitigating diffusion of contaminants

Fly ash consists of a considerable amount of hazardous elements with high mobility, posing substantial environmental risks during storage in surface impoundments and landfills. This hinders its efficient reuse in construction or material industries. To enhance the versatility of fly ash applications, a novel surface modification technique, termed SuMo, has been developed to create a hydrophobic polysulfide polymer coating on the surface of fly ash particles. The physicochemical properties of SuMo fly ash samples were examined using atomic force microscopy (AFM), environmental scanning electron microscopy (ESEM), thermal gravimetric analysis (TGA), Fourier Transform Infrared spectroscopy (FTIR), and leaching of hazardous elements was tested under practical environmental conditions (pH 4–12) based on the EPA's leaching environmental assessment framework (LEAF). The successful coating of polysulfide polymer on fly ash surface was verified through an increased percentage of C, S, and O in elemental mapping, coupled with the identification of S–O, CO, and C–H functional groups consistent with the chemical structure of polysulfide polymer. While the SuMo fly ash particles maintained their spherical shape, they exhibited increased surface roughness, robust hydrophobicity, and thermal stability up to 250 °C. Notably, owing to the coating's resilience against water leaching, the SuMo fly ash demonstrated a substantial reduction (up to 60-fold) in leachate concentrations of multiple concerning elements, including B, Be, Ba, Mn, Zn, As, Cr, Hg, etc., under various pH conditions compared to the uncoated fly ash. Furthermore, the polysulphide polymer coating effectively prevented Hg volatilization from fly ash below 163 °C. This study highlights the efficacy of the developed polysulfide polymer coating in mitigating the diffusion of hazardous elements from fly ash, thereby enhancing its potential reutilization in material, construction, and agriculture industries.

Application of Genetic Algorithm in Optimization Simulation of Industrial Waste Land Reuse

In order to better understand the application of optimization simulation for industrial waste land reuse, the author proposes an application study based on nonlinear genetic algorithm in the optimization simulation of industrial waste land reuse. The author takes the landscape renovation and reuse of industrial waste sites as the research object, and through research on the current situation of landscape renovation and reuse of industrial waste sites both domestically and internationally, as well as on-site inspections, attempts to use landscape design techniques to deal with this once glorious but destructive industrial landscape that has already declined. Secondly, a genetic algorithm for enhancing the timeliness of industrial waste land reuse is proposed, which is based on random walks, combine users' long-term and short-term preferences to calculate the most suitable Top-N industrial waste land reuse optimization model for the current period. Finally, the two algorithms proposed by the author were experimentally validated on the dataset. In the CiteU Like dataset, the best performance was achieved at a=0.4, while in the JD dataset, the best performance was achieved at a=0.6. When k=6, the hit rate significantly decreases by about 50%. The URT-R genetic algorithm exhibits a high recommendation hit rate in recommendations targeting timeliness. The author analyzed the different characteristics of industrial waste reuse in scenic areas and optimized their essence and transformation methods, further improving the transformation and renewal methods of industrial waste land in the process of urban development in China. I hope to provide useful references for future research on related topics and practices.

Changes in Social Impacts of Industrial Heritage Adaptive Reuse in High-Density Residential Environment: Reciprocal Relations Between Social Cohesion and Perceived Safety

Changes in Social Impacts of Industrial Heritage Adaptive Reuse in High-Density Residential Environment: Reciprocal Relations Between Social Cohesion and Perceived Safety