The design of superplastic forming technologies requires accurate description of material flow behaviour. Furthermore, as the flow curves reflect the deformation mechanisms and microstructure evolution of a material, their accurate determination is an important aspect of material science. The standard experimental method for determining superplastic flow curves is the tensile test, which encounters a significant challenge known as a gripping problem. In superplastic forming conditions, utilizing an extensometer proves difficult, leading to strain determination solely based on crosshead positions. This oversight neglects the non-uniform deformation of a specimen and the material flow occurring in the gripping region. This study presents a novel technique aimed at addressing this issue during the analysis of tensile test data, thereby establishing a reliable material model. The proposed technique was applied to construct the flow behaviour model of an aluminium alloy of the Al–Mg–Fe–Ni system at 460 °C based on the results of tensile tests in the strain rate range of 0.002−0.06s−1. The material model was developed using the hyperbolic sine equation with strain-dependent parameters, employing sequential polynomial approximation to reduce the number of utilized coefficients. This model was then used in simulations of tensile tests with various geometries to validate its accuracy.
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