Asphalt Interlayer (AIL) is planning to be inserted between a concrete slab and base course in continuously reinforced concrete pavement (CRCP) in a super express highway in Japan. In this study, the effects of AIL are investigated based on observations and measurements on a test CRCP and simulations with three dimensional finite element method (3DFEM). The test pavement has two sections with and without AIL and strains and temperatures in the slab were measured. Investigation of the test pavement revealed that air temperature at the time of concrete casting affected the strains in the slab and crack pattern. Also, three closely spaced cracks were observed in the AIL section. To examine how AIL affects cracking situations, numerical simulations were conducted using a 3DFE model that was developed in this study. The model employs an incremental algorithm to consider changes of free contraction strain (FCS) and material properties of concrete at the early age. Mechanical interaction between steel and concrete was modeled with three nonlinear springs. The model was validated by simulating early age cracking of the slab and comparing the predicted strains and the strains measured in the test pavement. Effects of AIL on spacing and width of transverse crack were investigated with the model. The simulations of the 3DFE model revealed that the crack spacing does not change by using AIL, while AIL narrows the crack width. It was found that a small peak in tensile stress on the top of the slab near the crack appears in the AIL section, which might cause “secondary” crack near “primary” crack. The peak disappears after the secondary crack occurs near the primary crack, resulting in a cluster cracking observed in the test pavement.
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