Resistivity Of Metals Research Articles

Comparative study on corrosion characteristics of conductive concrete in red soil environment.

In order to solve the corrosion problem of grounding materials in highly corrosive red soil environments, conductive concrete was proposed as a new type of grounding material. The corrosion resistance of conductive concrete was tested and compared to select a suitable preparation scheme with excellent corrosion resistance. A series of conductive concrete samples were made using different conductive materials such as graphite, stainless steel fiber (SSF), and ordinary silicate concrete. Common grounding metals include Q235 steel and galvanized steel, embedded in red soil, conventional concrete, and conductive concrete. The open circuit potential, dynamic potential polarization, and electrochemical impedance spectroscopy of these metals were measured and analyzed. The open-circuit potential of metal electrodes in red soil is lower than that in concrete, and the potential of specimens with conductive phase is higher than that of the ordinary concrete, show that the corrosion sensitivity of metals in conductive concrete is greatly reduced, the corrosion potential is the lowest and the corrosion current is the highest in red soil, the capacitance arc radius in red soil is very small, indicating poor corrosion resistance of grounding metals in a red soil environment. All these indexs indicate that using conductive concrete as grounding material can effectively slow down the corrosion of grounding materials in red soil. Compared with stainless steel based conductive concrete, graphite based conductive concrete provides better protection for the grounding metal wrapped around it. As the content of conductive phase materials increases, the corrosion tendency and corrosion rate of conductive concrete decrease. Compared with Q235 carbon steel, galvanized steel exhibits excellent corrosion resistance in conductive concrete. Therefore, it is recommended to use galvanized steel conductive concrete as the grounding material for power systems in red soil environments.

Uncovering the Relationship Between Soil Bacterial Community and Heavy Metals in a Copper Waste Pile

In the present study, the relationship between the microbial community and heavy metal content of soil was analyzed based on 16S rRNA gene high-throughput sequencing, in order to screen the corresponding heavy metal-resistant bacteria in a copper mine waste dump and adjacent shrubbery. Approximately 22 phyla, 57 classes, 128 orders, 173 families, 263 genera, 433 species, and 954 OUTs obtained from soil sample species annotation indicated the Spearman relevance analysis at the phylum level. Specifically, Gemmatimonadota is positively correlated with arsenic (As); Patescibacteria is positively correlated with arsenic (As), copper (Cu), and cadmium (Cd); Proteobacteria is positively correlated with chromium (Cr); and Acidobacteriota is positively correlated with cadmium (Cd), respectively. Meanwhile, at the genus level, Acidibacter is positively correlated with arsenic (As); norank_f__LWQ8, norank_f__Gemmataceae, and Bryobacter are positively correlated with cadmium (Cd); Acidiphilium and Conexiactor are positively correlated with Zinc (Zn); norank_f__norank_o__IMCC26256 is positively correlated with nickel (Ni); norank_f__norank_o__norank_c__AD3 is positively correlated with manganese (Mn), and nickel (Ni); and Alicyclobacillus and unclassified_f__Acidiferobactereae are positively correlated with chromium (Cr). These bacterial flora are significantly and positively related to the resistance of heavy metals, which provides a promising reference for the development of in situ remediation of heavy metal pollution in mines.

Mitigation of Stress Corrosion Cracking in Additively Manufactured Stainless Steel by Laser Shock Peening

Abstract Use of laser powder bed fusion (LPBF) stainless steel in corrosive environments is attractive due to material's high corrosion resistance and fine feature resolution, which is advantageous for fluidic applications. For this implementation to be optimized, LPBF stainless steel parts must have reduced susceptibility to stress corrosion cracking (SCC), a failure mode that is of high risk for stainless steels. Laser shock peening (LSP) surface processing has been used to improve SCC resistance in wrought metals and has also been used to improve other material properties of additively manufactured metals. However, LSP has yet to be investigated for the improvement of SCC behavior in LPBF stainless steel. This article demonstrates that not only does LSP improve time to crack initiation of LPBF 316L stainless steel in SCC testing but also improves SCC behavior differently when applied to different surfaces of the build. To explain these results, residual stress, texture, dislocation distribution, hardness, microstructure, and fracture surfaces are investigated, linking different hydrogen embrittlement mechanisms to each of the two build orientations as well as the peened and un-peened conditions. These results are supported by matching the observed crack morphologies to those simulated with dynamic crack modeling, thereby demonstrating the impact of residual stress and plastic versus brittle failure upon the observed outcome.

Boriding influence on cyclic oxidation of CrFeMnNbNi high entropy alloy

Boriding is often used to improve the wear resistance of metals and alloys and successful results are obtained. Although boriding increases the wear resistance in HEAs, it is also important to know the oxidation behavior, especially for high temperature applications. In order to determine the cyclic oxidation behavior of boriding in HEAs, alloy CrFeMnNbNi was subjected to boriding in this study. In the CrFeMnNbNi alloy that was produced by arc melting, three phases were detected as FeNi, FeCr and Laves in the post-production analysis. With the pack boriding process, a boride zone of approximately 30–35 μm thickness and a diffusion zone of 28–33 μm consisting of different types of borides (MxBy) were obtained on the surface. Both HEA and borided-HEA were exposed to cyclic oxidation experiments up to 45 h at 900 °C. Mn, which has a high affinity to oxygen, caused the formation of oxides containing predominantly Mn. The presence of boride phases in the subsurface regions changed the formed oxide products. In the borided sample, oxide formations containing Mn-Fe-B were detected and showed rapid oxide growth. The oxide growth caused serious damage in some areas, weakening the oxidation resistance.

Inhibitory effect of low-angle grain boundaries on the creep behavior of gradient nano-grained Cu: A molecular dynamics study

Gradient nano-grained (GNG) structures are renowned for their superior strength-toughness synergy. Within GNGs, low-angle grain boundaries (LAGBs), a type of low-energy grain boundary, have been identified and contribute to the mechanical and thermal stability of materials. This study uses molecular dynamics simulations to examine the impact of varying LAGB ratios on the creep behavior of GNG Cu at temperatures ranging from 720 K to 1080 K and stresses from 0.3 GPa to 0.7 GPa. The results show that LAGBs significantly enhance creep resistance, particularly at higher concentrations, temperatures, and stresses. LAGBs inhibit grain growth and influence mechanisms like diffusion and sliding. They suppress intragranular sliding and rotation, thus inhibiting creep. Furthermore, LAGBs prevent phase transformation from HCP to FCC and increase twin concentration, promoting deformation twinning. These findings, supported by changes in grain boundary morphology, atomic structure analysis, and statistical data, underline the critical role of LAGBs in enhancing the creep resistance of GNG metals.

Literature Review−Effect of Additives and Post-Treatments on Corrosion Resistance and Mechanical Properties of Plasma Electrolytic Oxidation Products in Magnesium and Titanium

<p class="Abstract">Plasma Electrolytic Oxidation (PEO) is a method of converting metal surfaces into an oxide layer with the help of plasma to improve the surface mechanical properties and corrosion resistance of metals. A PEO layer of about 10-50 μm is obtained quickly from 1 second-10 minutes at a voltage range of 150-500 V with AC or DC mode. Characteristics of the outer layer of PEO have pores and cracks, while the inner layer is relatively denser. Cracks and pores reduce the corrosion resistance and mechanical properties of the coating. In this study, a literature search was carried out on the effect of adding additives and post-treatment on the characteristics of PEO coatings grown on magnesium (Mg) and titanium (Ti) metals for biomedical applications. Mg and Ti metals have opposite chemical properties; Mg is a reactive metal, while Ti is an inert metal. Comparing the behavior of the PEO process and the coating produced by the two different metals is absorbing and necessary to understand the fundamentals of the PEO process. The results of a literature search show that the addition of additives increases the growth rate of the coating so that the coating is thicker and more wear resistant. The hardness of the coating also increases due to the additive particles trapped in the oxide layer filling the micro pores so that the surface becomes denser and more homogeneous. Therefore, corrosion resistance also increases, as indicated by a decrease in corrosion current as measured by the polarization test and an increase in the impedance modulus as measured by the electrochemical impedance test (EIS). The post-alkali treatment allows for increased surface bioactivity, as indicated by the rise in the Ca/P ratio after immersion in a physiological solution.</p>

Corrosion Properties of Weld Metal in 304 Stainless Steel for Food Grade Using GTAW with Various Types of Backing Gas

This study investigated the impact from nitrogen content in backing gases on the microstructure and corrosion resistance of food grade stainless steel weld metal. Three types of backing gases were employed: 100%Ar, 85%Ar+15%N2, and 100%N2. Statistical analysis using ANOVA revealed a significant effect from nitrogen content on the ferrite phase fraction within the weld metal microstructures (p-value = 3.5E-05), indicating a reduction in the ferrite phase with increasing nitrogen content. Moreover, increasing nitrogen content positively shifted the pitting corrosion potential, indicating enhanced corrosion resistance. Optical microscopy confirmed lower pit density in samples with nitrogen backing gas as compared with samples with argon backing gas. These findings underscore the crucial role of nitrogen content in backing gases at influencing microstructure and corrosion resistance in stainless steel weld metal, with higher nitrogen levels correlated with improved corrosion resistance.

A curcumin quantum dot blended polyacrylonitrile electrospun nanofiber coating on 316 L SS for improved corrosion resistance in the marine environment.

Corrosion of 316 L SS is a significant global concern and recently polymeric nanofibers have been gaining attention for their potential in enhancing the corrosion resistance of metals. In this work, an electrospinning technique was deployed for the deposition of a curcumin quantum dot (CMQD) blended polyacrylonitrile (PAN) nanofibrous anticorrosive coating on 316 L SS. The optimized PAN-CMQD coated samples obtained from the weight loss studies were examined to assess their corrosion inhibition characteristics in 3.5 wt% NaCl electrolyte as the corrosion environment using potentiodynamic polarization and electrochemical impedance spectroscopy. The PAN-CMQD coated samples showed two-order reduction in I corr compared to the uncoated 316 L SS. The results of the long-term analysis for 30 days revealed no significant changes in I corr and E corr values and no pit formation for PAN-CMQD coated samples, proving the longevity of the coating. Thus, this work will serve as a cost-effective futuristic strategy for the large-scale development of anticorrosive nanofibrous coatings for enhancing the corrosion resistance behavior of metals and alloys in various industrial sectors.

Study on superhydrophobicity and corrosion resistance of the micro-nano structure prepared by femtosecond laser

The wettability as well as the corrosion resistance of metal is closely related to the surface microstructure. A surface structure with micro protrusion and nano ripple was designed and constructed on 316L stainless steel by femtosecond pulse laser. Superhydrophobic surfaces with a great contact angle over 150° were obtained by surface modifications of heat treatment or fluorination treatment. The corrosion resistance of the superhydrophobic micro-nano structured surfaces was studied through electrochemical testing. The result of polarization curve revealed that the superhydrophobic micro-nano structured surfaces possessed a higher corrosion potential, signifying the susceptibility to corrosion was reduced. Besides, the results of impedance indicated that the superhydrophobic micro-nano structured surfaces exhibited greater total resistance when compared to the original surface, demonstrating the corrosion resistance was enhanced. According to the results, the superhydrophobic surface, characterized by its micro-nanostructure, facilitates the formation of a protective gas film. Additionally, the intricate micro-nano rough structure, in conjunction with the gas film, effectively shields the underlying surface from infiltrative processes, thereby mitigating the potential exacerbation of corrosion phenomena.

Achieving Highly Durable Intermetallic PtMn3N Electrocatalyst via the Strong Metal‐N Bonds toward Oxygen Reduction Reaction

AbstractPt‐based intermetallic compounds have been considered promising electrocatalysts in the practical applications of fuel cells; however, the development of Pt‐based catalysts that meet performance targets of high activity, maximized stability, and low cost remains a huge challenge. Herein, an atomically ordered and low‐Pt intermetallic nitride (PtMn3N) catalyst are synthesized consisting of a strained Pt shell and PtMn3N core on carbon support via the KCl‐matrix protection strategy. The PtMn3N catalyst represents a high mass activity of 0.70 A mgPt−1 at 0.9 V and a specific activity degradation of 4.2% after 5000 potential cycles for the oxygen reduction reaction (ORR) in rotating disk electrode (RDE) testing, which substantially outperformed commercial Pt/C (0.25 A mgPt−1 and 17.4%). Density functional theory calculations reveal that the introduction of Mn elements to the Pt lattice is beneficial to produce appropriate compressive strain to weaken the binding energy of oxygen species and the introduction of N elements to promote the strong metal‐N interactions is conducive to alleviating the dissolution of metal atoms, allowing for displaying the prominent durability. This work provides an effective strategy of N‐doped Pt‐based intermetallic compounds to enhance the corrosion resistance of 3d transition metals and to enhance the ORR performance.

A phase field finite element study and evaluation of sulfide stress cracking in DCB specimen testing

The challenges presented by sour environments rich in hydrogen sulfide (H2S) underscore the necessity for a comprehensive understanding of material behavior under such conditions. The cracking susceptibility of metals and alloys used for subsurface equipment in downhole oil and gas exploration operations is particularly concerning. The NACE Double Cantilever Beam (DCB) test has emerged as a widely used quality assurance tool in the petroleum industry, leveraging fracture mechanics principles to assess the environment-assisted cracking (EAC) resistance of metals and alloys. The DCB test evaluates the fracture toughness KISSC of materials in H2S-containing environments via assessment of the crack arrest, which serves as a vital parameter in structural integrity assessments to mitigate the risk of service-related failures from sulfide stress cracking (SSC). However, various studies suggest that different test parameters, such as arm displacement and initial notch, significantly influence KISSC. This work presents a detailed numerical investigation on a comprehensive simulation of the DCB test, examining the effects of different test parameters on KISSC prediction. A coupled deformation-diffusion phase field framework is adopted to simulate SSC in DCB specimens arising from a complex interplay between material deformation, hydrogen diffusion, and fracture. The numerical results show good agreement with experimental results reported in the literature and provide deeper insights into the factors affecting crack growth and arrest in DCB testing.

The Influence of Alloy Composition on Microstructure and Performance of Mixed-Smelting Alloy and Weld Metal.

In the present work, the Q345B low-alloy steel with different contents and ER309L stainless steel were melted together to obtain new alloys. The aim was to design the composition of weld metal (Q345B low-alloy steel as the base material and ER309L welding wire as the filler material) and improve the corrosion resistance of the weld metal. During the welding process, the composition of the weld metal was controlled to match the new alloys by changing the welding heat input. A relationship curve between fusion ration and welding heat input was obtained. The research focused on analyzing the effect of mixed-smelting ratio between Q345B and ER309L and welding heat input on the microscopic structure and corrosion performance of the prepared samples. The results show that the melted alloys containing 20% to 30% Q345B consist of a ferrite (δ) phase and austenite (A) phase, the samples containing 45% to 50% Q345B consist of a martensite (M) phase and austenite (A) phase, and the sample containing 40% Q345B consists of a martensite (M) phase, ferrite (δ) phase, and austenite (A) phase. As the mixed-smelting ratio of Q345B/ER309L increased, the corrosion resistance of samples decreased gradually. For the weld metal, the fusion ration between Q345B base material and ER309L welding wire increases with the welding heat input. When the heat input changed from 0.645 kJ/mm to 2.860 kJ/mm, the composition of the weld metal was consistent with the melted alloys containing 20-45% Q345B. The microstructure and corrosion resistance of the weld metal could be designed by the melting means, which has important guiding significance for engineering applications.

Influence of Reinforcing nano-Al<sub>2</sub>O<sub>3</sub> Particles on Microstructure and Hardness Properties of HVOF Sprayed 80Ni20Cr Coatings

80Ni20Cr coatings produced by high-velocity oxygen fuel (HVOF) thermal spray technique are novel and widely used to improve the corrosion and wear resistance of metal and steel components in many applications, especially in coal-fired power plants. The present study investigated the effects of nano-Al2O3 at 0.5 wt.% on the microstructure of HVOF-sprayed 80Ni20Cr coating deposited on AISI 304L steels corresponding to its coating hardness. The coating was successfully sprayed with a thickness of 150 – 180 µm. The microstructure and phase formed by the coating were analyzed by a field emission electron microscope (FE-SEM) and an X-ray diffractometer (XRD). Synchrotron X-ray fluorescence spectroscopy (SRXRF) was used to confirm the Cr solid solution in the Ni-based coating. The presence of the nano-Al2O3 phase in the 80Ni20Cr coating was characterized by electron backscattered diffraction (EBSD). The nano-Al2O3 particles were homogenously distributed in the coating layers. The incorporation of nano-Al2O3 into 80Ni20Cr enhanced coating characteristics by decreasing surface roughness by 23% and increasing coating hardness by around 4%.

Role of electrostatic doping on the resistance of metal and two-dimensional materials edge contacts

In this theoretical study, we compare electrostatically doped metal-transition metal dichalcogenide (TMD) edge-contacts versus substitutionally doped edge-contacts in terms of their contact resistance. Our approach involves the utilization of electrostatic doping achieved by applying back-gate bias to the metal-TMD edge contacts, where carrier injection is primarily governed by the Schottky barrier at the interface. To analyze these contacts, we employ the Wentzel-Kramers-Brillouin (WKB) approximation to calculate the transmission coefficient and use density functional theory (DFT)-derived band structures. We numerically solve the Poisson equation to capture the electrostatic potential. We also account for the impact of the image force using Green's function for the Poisson equation with boundary conditions appropriate to our specific geometry. Our findings reveal that electrostatically doped TMD edge contacts exhibit higher contact resistance compared to impurity-doped edge contacts at equivalent carrier concentrations. At the same time, we find that, among the electrostatically doped edge contacts, a low-κ back-gate oxide in conjunction with low-κ top oxide is preferable in terms of improvement in contact resistance. For instance, in a metal-TMD edge contact scenario involving a monolayer MoS2 as the channel, SiO2 as the infinitely thick top oxide, and a SiO2 back-gate oxide with an equivalent oxide thickness (EOT) of 1nm, we demonstrate that it is possible to achieve an impressively low contact resistance of 50Ωµm when the back-gate bias exceeds or equals 2 V. Published by the American Physical Society 2024

Laser-zoned treatment of magnesium surfaces with predictable degradation applications

Magnesium metal is a promising material for medical applications due to its biocompatibility and similar modulus of elasticity to human bone. However, its complex corrosion process must be addressed before it can be used clinically to match post-implantation tissue repair. This study aims to regulate material degradation by utilizing laser surface treatment. The surface of pure magnesium was modified using nanosecond and femtosecond laser methods to create various micro-nanostructures, such as chain, streak, column, and groove structures. Surface roughness and wettability tests revealed that the groove structures had higher roughness values. All structures exhibited hydrophilicity, but the femtosecond laser-generated structures were more hydrophilic. Electrochemical tests and immersion experiments demonstrated that femtosecond laser modification significantly improved the corrosion resistance of magnesium metal compared to polished samples. Cytotoxicity experiments showed that the laser-treated magnesium was not cytotoxic. Based on the results, we constructed various structures on the magnesium rods in different regions. As a result, the rods exhibited multi-stage biodegradation behavior in simulated body fluids (SBF). This study presents a novel approach to controlling the degradation sequence of medical metals.

(Invited) Nitrogen-Doped High-Entropy Alloy as Efficient and Stable Electrocatalyst

The development of Pt-based catalysts for use in fuel cells that meet performance targets of high activity, maximized stability, and low cost remains a huge challenge. The high-entropy alloy (HEA) is one of the most promising candidates for electrocatalysts, owing to their unique properties involving the high entropy effect, lattice distortion effect, sluggish diffusion effect, and “cocktail” effect.1 Alternatively, nitrogen (N)-doping effects have been well documented and demonstrated in our previous studies, which further fine-tune the adsorption energetics of intermediates and improve the corrosion resistance by the pinning effect of metal-nitrogen bonds.2-3 Combining the HEA and N-doping strategies, the tailored lattice and interstice atomic sites lead to the formation of chemically stable multiple metal-nitrogen (M-N) bonds and the generation of the possible synergistic effect on promoting ORR performance. Herein, we report a N-doped high-entropy alloy (HEA) electrocatalyst that consists of a Pt-rich shell and a N-doped PtCoFeNiCu core on a carbon support (denoted as N-Pt/HEA/C). The N-Pt/HEA/C catalyst showed high mass activity of 1.34 A mgPt -1 at 0.9 V for the oxygen reduction reaction (ORR), which substantially outperformed commercial Pt/C and most of the other binary/ternary Pt-based catalysts. The N-Pt/HEA/C catalyst also demonstrated excellent stability in both rotating disk electrode (RDE) and membrane electrode assembly (MEA) testing. Using operando X-ray absorption spectroscopy (XAS) measurements and theoretical calculations, we revealed that the enhanced ORR activity of N-Pt/HEA/C originated from the optimized adsorption energy of intermediates, consequent of the tailored electronic structure formed upon the N-doping. Furthermore, we showed that the multiple metal-nitrogen bonds formed synergistically improved the corrosion resistance of the 3d transition metals and enhanced the ORR durability.References Yao, Y.; Dong, Q.; Brozena, A.; Luo, J.; Miao, J.; Chi, M.; Wang, C.; Kevrekidis, I. G.; Ren, Z. J.; Greeley, J.; Wang, G.; Anapolsky, A.; Hu, L., High-entropy nanoparticles: Synthesis-structure-property relationships and data-driven discovery. Science 2022, 376 (6589), eabn3103.Zhao, X.; Xi, C.; Zhang, R.; Song, L.; Wang, C.; Spendelow, J. S.; Frenkel, A. I.; Yang, J.; Xin, H. L.; Sasaki, K., High-Performance Nitrogen-Doped Intermetallic PtNi Catalyst for the Oxygen Reduction Reaction. ACS Catalysis 2020, 10 (18), 10637-10645.Zhao, X.; Cheng, H.; Song, L.; Han, L.; Zhang, R.; Kwon, G.; Ma, L.; Ehrlich, S. N.; Frenkel, A. I.; Yang, J.; Sasaki, K.; Xin, H. L., Rhombohedral Ordered Intermetallic Nanocatalyst Boosts the Oxygen Reduction Reaction. ACS Catalysis 2020, 11 (1), 184-192.

Pitting behavior of austenitic stainless-steel welded joints with dense inclusions and methods to enhance pitting resistance

PurposeThis study aims to assess the pitting resistance of austenitic stainless steel welded joints fusion zone (FZ) with high density of inclusions before and after surface treatment, including potentiostatic pulse technique (PPT) and pickling.Design/methodology/approachThe potentiodynamic polarization tests and critical pitting temperature tests were carried out for estimating pitting resistance. The PPT and pickling were performed as surface treatment. Scanning electron microscope (SEM) and energy dispersive spectrometer were used for characterize the microstructure and elemental distribution. Electron back-scattered diffraction (EBSD) was used to assess the portion of phases and morphology of grains.FindingsThe weld metal exhibits a higher degree of alloying compared to the base metal, and it contains d-phase and sulfur-containing inclusions. Sulfur-containing inclusions serve as initiation sites for pitting, and they diminish the pitting resistance of weld metal. Both PPT and pickling can remove sulfur-containing inclusions, but PPT causes localized dissolution of the weld metal matrix around the inclusions, while pickling does not. Because of the high density of inclusions, certain pits initiated by PPT are significantly deeper, which makes the formation of stable pitting easier. Because of the high density of inclusions, certain pits initiated by the PPT are deeper. This characteristic facilitates the progression of these initial defects into fully developed, stable pits.Originality/valueAnalysis of pitting initiation in shielded metal arc welding FZ with PPT and ex situ SEM tracking observation. Explanation of why the PPT surface treatment is not able to enhance the pitting resistance of stainless steel with a high inclusion density.

Effect of shot peening on surface characteristics and high-temperature corrosion behaviour of super 13Cr martensitic stainless steel

Super 13Cr, as an economy stainless steel (SS) for oil country tubular goods, needs stable corrosion resistance in high-pressure and high-temperature (HPHT) downhole medium. Severe plastic deformation (SPD) are the surface modification technology to improve mechanical properties, fatigue behavior and corrosion resistance of metals, and shot peening (SP) has been the most widely used SPD process. However, there are quite limited studies about the microsutructure evolution, residual stress, and high-temperature corrosion behavior of SP-treated martensitic SS. In this study, super 13Cr martensitic SS was treated by SP with various air pressures and nozzle speeds. The surface characteristics and high-temperature corrosion behaviour in 3.17 mol/L K2HPO4 solution were investigated through finite element model analysis, characterization of residual stress and microstructure, as well as electrochemical and stress corrosion cracking (SCC) tests at 160 °C and 10 MPa. The results showed that SP-treated super 13Cr could generate high-level compressive residual stress and SPD microstucture, including nano-sized equiaxed grains, gradient lamellar structure and fragmented carbides. Increasing air pressure contributed to achieve uniform nanocrystalline, but tended to generate high dislocation density and surface defects. The improving effect of SP treatment at low air pressure of 0.15 MPa on passivation ability was limited, and high air pressure adversely impacted corrosion resistance. SP-treated specimens showed high SCC susceptibility, due to the introduction of more surface defects, high angle grain boundaries, and dislocations.

Dual-metal-based (Mo, Ni) MOFs nanoplates for enhanced corrosion resistance and frictional resistance of epoxy resin on magnesium alloy surfaces

Magnesium alloys face severe corrosion issues due to their high electrochemical activity. In recent years, polymer coatings containing metal-organic frameworks (MOFs) have shown great potential in improving the corrosion resistance of metals. In this study, nickel salts and molybdate were used as metal sources, and 4,4′-bipyridine was used as the organic ligand. For the first time, a nickel and molybdenum-based metal-organic framework (Mo-Ni-MOF) was synthesized via hydrothermal method. Mo-Ni-MOFs were then incorporated as nanofillers into epoxy resin and coated on AK61M magnesium alloy to enhance its long-term corrosion resistance. Characterization tests including FT-IR, FE-SEM, EDX, XRD and XPS confirmed the successful reaction between metal ions and organic ligands, indicating successful coordination. TEM analysis revealed that the MOFs consisted of nanosheets with diameters ranging from 20 to 100 nm. BET analysis demonstrated the porous structure of the synthesized nanoparticles, with a high specific surface area ranging from 6 to 44 m2.g−1 and an average pore size ranging from 9 to 32 nm. Salt spray tests demonstrated that MOFs synthesized under different conditions exhibited superior long-term corrosion resistance compared to pure epoxy coatings in artificial scratch coating performance. Electrochemical impedance spectroscopy (EIS) testing revealed a three-order-of-magnitude enhancement in |Z| at 0.01 Hz for the most effective MOF compared to pure epoxy resin. Tafel tests showed a significant decrease in corrosion current, with reductions of 2–3 orders of magnitude. Friction tests revealed a decrease in the coefficient of friction after the addition of MOFs, with reductions ranging from 0.1 to 0.4, indicating improved durability of the coating against friction.

Influence of Grain Size and Film Formation Potential on the Diffusivity of Point Defects in the Passive Film of Pure Aluminum in NaCl Solution

The influence of grain size on the corrosion behavior of pure aluminum and the defect density and diffusion coefficient of surface passive films were investigated using electron backscatter diffraction (EBSD) and electrochemical testing techniques, based on the point defect model (PDM). Samples with three different grain sizes (23 ± 11, 134 ± 52, and 462 ± 203 μm) were obtained by annealing at different temperatures and times. The polarization curves and electrochemical impedance spectroscopy results for the pure aluminum in the 3.5% NaCl solution showed that with decreasing grain size, the corrosion current (icorr) decreased monotonously, giving rise to a noble corrosion potential and a large polarization resistance. The Motte–Schottky results showed that the passive films that formed on pure aluminum with fine grains of 23 ± 11 μm had a low density (3.82 × 1020 cm−3) of point defects, such as oxygen vacancies and/or metal interstitials, and a small diffusion coefficient (1.94 × 10−17 cm2/s). The influence of grain size on corrosion resistance was discussed. This work demonstrated that grain refinement could be an effective approach to achieving high corrosion resistance of passive metals.