Abstract
Magnesium alloys face severe corrosion issues due to their high electrochemical activity. In recent years, polymer coatings containing metal-organic frameworks (MOFs) have shown great potential in improving the corrosion resistance of metals. In this study, nickel salts and molybdate were used as metal sources, and 4,4′-bipyridine was used as the organic ligand. For the first time, a nickel and molybdenum-based metal-organic framework (Mo-Ni-MOF) was synthesized via hydrothermal method. Mo-Ni-MOFs were then incorporated as nanofillers into epoxy resin and coated on AK61M magnesium alloy to enhance its long-term corrosion resistance. Characterization tests including FT-IR, FE-SEM, EDX, XRD and XPS confirmed the successful reaction between metal ions and organic ligands, indicating successful coordination. TEM analysis revealed that the MOFs consisted of nanosheets with diameters ranging from 20 to 100 nm. BET analysis demonstrated the porous structure of the synthesized nanoparticles, with a high specific surface area ranging from 6 to 44 m2.g−1 and an average pore size ranging from 9 to 32 nm. Salt spray tests demonstrated that MOFs synthesized under different conditions exhibited superior long-term corrosion resistance compared to pure epoxy coatings in artificial scratch coating performance. Electrochemical impedance spectroscopy (EIS) testing revealed a three-order-of-magnitude enhancement in |Z| at 0.01 Hz for the most effective MOF compared to pure epoxy resin. Tafel tests showed a significant decrease in corrosion current, with reductions of 2–3 orders of magnitude. Friction tests revealed a decrease in the coefficient of friction after the addition of MOFs, with reductions ranging from 0.1 to 0.4, indicating improved durability of the coating against friction.
Published Version
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