Al foams have received an increasing attention due to their light weight, high specific strength, energy absorption, sound absorption, damping and electromagnetic shielding. However, the issue of low mechanical property is still a challenge due to the mismatch between the melting point of Al and Al alloys and the decomposition temperature of TiH2 blowing agent. In this work, an novel TiH2 foaming agent with core-multi-shell structure (TiH2/Ti3O@TiO2/BPR) was prepared by thermal oxidation and coating boron phenolic resin (BPR) treatment. The results showed that the composite layers of Ti3O@TiO2 with a thickness about 70 nm and BPR with a thickness about 200 nm were formed on the surface of TiH2 particles which can act as an excellent thermal and diffusional barrier to retard the heattransfer and delay the release of hydrogen. Compared with as-received and pre-oxidized TiH2 particles, TiH2/Ti3O@TiO2/BPR particles exhibited an excellent slow release property and its peak temperature of hydrogen release and corresponding time are about 647 °C and 1801 s, which increased by about 83 °C and 176 s, 44 °C and 59 s, respectively. The hydrogen release temperature matched well with the melting point of Al and Al alloys, which is very suitable for preparing high quality Al foams.
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