Smouldering combustion in wildfires is responsible for large amounts of carbon emissions and regional haze episodes. In the wildland, there are dual or multiple layers of forest duff with varying particle sizes, forming a non-homogeneous fuel system. However, understanding of the effects of the fuel heterogeneity on smouldering combustion is limited. In this study, we experimentally investigated the smouldering behaviour and gas emissions of forest duff consisting of dual layers with particle diameters ranging in three sizes (1 mm ≤ d1 < 2 mm, 0.425 mm ≤ d2 < 1 mm, and d3 < 0.425 mm). A comprehensive smouldering combustion rig was designed and built to simultaneously measure the mass loss, temperature profile, time-resolved gas concentration for 20 species, and visual and infrared imaging for 6 dual-layered duff samples (d1 - d1, d1 - d2, d1 - d3, d2 - d2, d2 - d3, d3 - d3) under a controlled environment. A terrace smouldering front structure was observed for dual-layered fuel beds with coarse duff particle (d1 and d2) staying in the upper layer (50% of the volume of an open-top reactor with dimensions of 20 × 20 × 10 cm), while a surface cracking phenomenon was observed for sample consisting of fine duff particles d3 - d3. Increases in the particle size at the lower-layer with a fixed d1 upper-layer particles were found to have a greater impact on the oxygen supply, leading to a higher lateral spread rate, a higher modified combustion efficiency (MCE), and a lower fire-averaged CO/CO2. In contrast, changes in the upper-layer particle size with a fixed d3 lower-layer particles have a greater impact on the heat transfer. These findings advance the scientific understanding of smouldering fires spreading in dual forest fuel system, ultimately contributing to the development of wildfire mitigating technologies.