Porosity Reduction Research Articles

Evaluation of carbonated fossil bone consolidation by induction of calcium hydroxide nanoparticles in a Miocene Cheirogaster richardi specimen

In this research, calcium hydroxide nanoparticles, as a carbonate consolidation method, have been evaluated on carbonated fossil bone samples from decontextualized Cheirogaster richardi specimens’ fragments.The main objective was to assess whether the treatment improved fossil bone surface cohesion and mechanical strength by creating a consolidated carbonate matrix in fossil substrate. Treatment penetration capacity and chemical compatibility without causing observable alterations in substrate porosity and external appearance were considered as significant questions to be assessed. Samples were analysed both before and after treatment using scanning electron microscopy, spectrophotometry, weight measurement control, water absorption assessment, conductivity and pH measurement, Vickers microindentation and tape testing. During analysis and evaluation, changes in fossil bone after treatment compared to its original condition have been taken into account.Results point out that hardness and cohesion increased significantly after treatment, bonding together disaggregated particles via a calcium carbonate micrometric layer, with almost negligible changes in surface topography and colour. In addition, calcium hydroxide nanoparticles penetration depth was remarkable. Conductivity, pH and weight hardly changed and porosity reduction was observed without complete pore blockage. To sum up, the treatment was effective and suitable for carbonate fossil bones having a highly compatibility with carbonate fossil bones substrates.

Investigations of the Impact of Geothermal Water Reinjection on Water-Rock Interaction through Laboratory Experiments and Numerical Simulations

In the quest for sustainable geothermal energy production, the adoption of geothermal reinjection technology has become a crucial element in the development of geothermal resources. However, the processes of injection and extraction can lead to interactions between water and rock within the geothermal reservoir, resulting in pore blockage. This study focuses on the Kaifeng Zhenyu Garden geothermal field as a case study to examine the water-rock interactions that occur during geothermal reinjection, as well as the subsequent changes in mineral composition and porosity within the reservoir. The findings reveal that the primary minerals undergoing dissolution are dolomite and feldspar, with the precipitation of calcite and clay minerals following suit. Additionally, results from field simulations corroborate that dolomite and feldspar are the main minerals dissolving, accompanied by the precipitation of calcite and illite. Notably, significant changes in mineral dissolution and precipitation near the geothermal well have led to a slight reduction in the reservoir's porosity. This investigation provides valuable insights into the water-rock interactions involved in geothermal reinjection processes across various geothermal fields.

Phase Evolution, Mechanical, and Electrical Properties of Lightweight Ceramic Prepared Using Scoria at Low Temperature

This study aimed to produce lightweight, eco-friendly ceramic materials with superior properties using natural raw materials and low processing temperatures. Five ceramic samples were fabricated using red clay and varying contents of volcanic scoria (10%, 20%, 30%, 40%, and 50%) through sintering at 950 °C for 4 h. The crystalline phases, electrical properties, porosity, and mechanical strength of all the ceramic specimens were comprehensively evaluated. It was determined that the chemical composition of the raw materials and the resulting phases significantly influenced these various attributes. The XRD analysis revealed that the ceramic samples primarily consisted of the crystalline phases gehlenite, low quartz, and anorthite, along with the minor wollastonite and hematite phases. As the scoria content was increased, the MgO and Fe2O3 concentrations also increased, leading to a reduction in dielectric constant, dielectric loss, and electric conductivity. Moreover, the porosity of samples decreases from S10 to S50 due to the increase in the percentage of scoria and this reduction in porosity led to increased bending strength. The findings of this study suggest that volcanic scoria can serve as a viable eco-friendly raw material to produce lightweight ceramics with excellent electrical and mechanical properties, presenting cost-effective and energy-efficient solutions for various applications.

Effects of zirconium diboride addition on porosity reduction in laser metal deposition of tungsten carbide–cobalt cermet material

Laser metal deposition of tungsten carbide–cobalt (WC-Co) cermet material is a promising means of improving the wear resistance of metal products. However, laser metal deposition of WC-Co has constraints on its practical use because a clad bead of WC-Co often includes numerous gas pores. Earlier studies have found CO gas generation in a molten pool by reaction of carbon and oxygen to be the main cause of gas porosity in a WC-Co clad bead. Preventing the gas reaction is important to obtain clad beads with few pores. The addition of elements with strong affinity for oxygen, such as aluminum, was found to be effective for porosity reduction in a clad bead. However, the addition of highly reactive pure aluminum particles on WC-Co powder presents some difficulties for industrial use. For this study, zirconium diboride (ZrB2), a chemically stable compound, was used as an additive to WC-Co powder. After WC-Co powder with adhered ZrB2 particles was prepared using a wet granulation process, laser metal deposition was conducted. Zirconium stemming from the dissolution of ZrB2 in the molten pool was found to have the effect of trapping oxygen elements as solid zirconium oxides. Consequently, gas generation in the molten pool by the reaction of carbon and oxygen was restrained. Clad beads having few pores and fine microstructures were obtained. Observations of the molten pool behavior taken using a high-speed camera indicated that ZrB2 addition drastically improves process stability compared to processes using conventional WC-Co powder.

Improvement of the microstructure and corrosion behavior of Ni-TiO2 composite coatings electrodeposited at various amounts of TiO2 powder

The purpose of this study was to produce efficient Ni-TiO2 composite coatings at different concentrations of TiO2 particles to enhance BS2 microstructure and corrosion resistance in 3.5 wt. % NaCl. % NaCl solution. EDS analysis shows that the Ti and O content increases by increasing the amount of TiO2. XRD results reveal that the preferential growth plane of pure Ni is (100), which corresponds to the (111) and (100) planes for Ni-TiO2 composite coatings. SEM shows that the substrates are coated homogeneously. In addition to the microstructural improvements, the corrosion resistance efficiency was enhanced significantly with the inclusion of TiO2 particles. Specifically, the study showed that 10 g/L of TiO2 provided the optimal balance, achieving a corrosion resistance efficiency of 74.6%, along with a marked reduction in porosity. Furthermore, the surface morphology confirmed a uniform and defect-free distribution of the TiO2 particles, contributing to the overall anti-corrosion properties. These findings suggest that Ni-TiO2 composite coatings are a promising candidate for industrial applications, particularly in environments where materials are exposed to harsh conditions, such as marine environments. The outcomes of this research have the potential to inform the development of advanced anti-corrosion strategies for various industries.

Modification of the Surface Topography of Additive Materials under Ar+ Ion Irradiation

Additive manufacturing (AM) is a modern developing group of technologies based not on the removal of material, but on the layer-by-layer growth and synthesis of an object according to a CAD (Computer-Aided Design) model. The main disadvantages of objects manufactured using AM technologies are a high degree of porosity and surface roughness. This work examines the possibility of modifying the surface of additive materials Ti6Al4V and AlSi10Mg using irradiation with Ar+ ions with energies in the range from 2 to 9 keV. Using SEM, the surface topography was obtained before and after irradiation and mechanical polishing. A reduction in surface porosity and roughness was demonstrated, as well as the influence of beam energy on the final surface topography.

Synergism of h-BN and La2O3 in improving the tribological performance of Al2O3 coatings

Wear is a significant cause of material loss, contributing to surface degradation of crucial components, notably within engineering sectors. This article is dedicated to enhancing tribological properties through the implementation of Al2O3-based ceramic coatings, specifically targeting situations where reciprocating sliding wear predominates. This study introduces lanthanum oxide (La2O3), a rare earth oxide, as a reinforcing material in Al2O3 coatings in varying weight percentages of 1.2%, 1.6%, and 1.8% respectively along with 3% hexagonal boron nitride (h-BN). The coatings were developed by the high-velocity oxy-fuel (HVOF) surface modification technique, with SS304 serving as the substrate. The porosity, hardness, and chemical composition of the developed coatings were examined. Additionally, reciprocating tribological testing of the coatings was conducted at two loads (5 N and 15 N) under dry sliding conditions. Results indicated that coating containing 95.4% Al2O3–3% h-BN–1.6% La2O3 reduced the porosity up to 50% and improved hardness by 46% compared to the 97% Al2O3–3% h-BN coating. The formation of the α-Al2O3 phase leads to an increase in coating hardness and a reduction in porosity. Notably, the coating comprising 97% Al2O3–3% h-BN exhibited the lowest coefficient of friction among all developed coatings under both loads. Furthermore, an increase in load led to a decrease in the coefficient of friction for all developed coatings. Furthermore, the addition of La2O3 (1.6 wt%) to the coating with 3 wt% h-BN exhibited the lowest wear at both loads. The findings also revealed increased wear at high loads for all developed coatings. SEM, EDS, and XRD analysis of the worn surfaces revealed the contribution of h-BN and La2O3 in enhancing friction behavior through the formation of oxides such as α-Al2O3, B2O3, Al8B2O15, and Al11La0.497O17, along with alterations in wear mechanism and the size of wear debris. The composite coatings developed in this study shall be helpful in advanced engineering applications.

Simulating Compaction and Cementation of Clay Grain Coated Sands in a Modern Marginal Marine Sedimentary System

Reservoir quality prediction in deeply buried reservoirs represents a complex challenge to geoscientists. In sandstones, reservoir quality is determined by the extent of compaction and cementation during burial. During compaction, porosity is lost through the rearrangement and fracture of rigid grains and the deformation of ductile grains. During cementation, porosity is predominantly lost through the growth of quartz cement, although carbonate and clay mineral growth can be locally important. The degree of quartz cementation is influenced by the surface area of quartz available for overgrowth nucleation and thermal history. Clay grain coats can significantly reduce the surface area of quartz available for overgrowth nucleation, preventing extensive cementation. Using a coupled-effect compaction and cementation model, we have forward-modelled porosity evolution of surface sediments from the modern Ravenglass Estuary under different maximum burial conditions, between 2000 and 5000 m depth, to aid the understanding of reservoir quality distribution in a marginal marine setting. Seven sand-dominated sub-depositional environments were subject to five burial models to assess porosity-preservation in sedimentary facies. Under relatively shallow burial conditions (<3000 m), modelled porosity is highest (34 to 36%) in medium to coarse-grained outer-estuary sediments due to moderate sorting and minimal fine-grained matrix material. Fine-grained tidal flat sediments (mixed flats) experience a higher degree of porosity loss due to elevated matrix volumes (20 to 31%). Sediments subjected to deep burial (>4000 m) experience a significant reduction in porosity due to extensive quartz cementation. Porosity is reduced to 1% in outer estuary sediments that lack grain-coating clays. However, in tidal flat sediments with continuous clay grain coats, porosity values of up to 30% are maintained due to quartz cement inhibition. The modelling approach powerfully emphasises the value of collecting quantitative data from modern analogue sedimentary environments to reveal how optimum reservoir quality is not always in the coarsest or cleanest clastic sediments.

Axial and transverse river deposits preserved in an Aptian rift basin, Northeastern Brazil: Implications for sandstone reservoir quality

A syn-rift, up to 250 m thick, fluvial sandstone unit of Aptian age (Marizal Formation, Tucano Basin, northeastern Brazil) preserves the deposits of an axial fluvial system and contemporary tributaries. These deposits exhibit characteristic variations in composition, grain size, and paleocurrents, indicating different sources for each system. There is a systematic downstream increase in the tributary contribution to the axial system along the basin axis. This sediment mixture model is established based on extensive paleocurrent data in conjunction with macroscopic, microscopic, and detrital zircon provenance data. The spatial distribution of diagenetic patterns and reservoir permo-porosity properties were compared to the paleogeographic model. The comparison revealed that the increase in lithic fragments brought by a main tributary led to a reduction in intergranular porosity and permeability of axial system deposits downstream, following a change in pebble and sand composition. Our findings highlight that the relative amount of bedload brought by tributaries plays a crucial role in the composition and diagenetic evolution of fluvial reservoirs. Spatial variations in sandstone composition at specific stratigraphic intervals are expected due to the intricate patterns of mixture and preservation of axial and transverse river deposits within fault-bounded basins.

Assessment of keyhole stability in laser beam welding with external magnetic field using numerical simulation

The challenge of understanding the physical mechanisms behind porosity reduction by a magnetic field during laser beam welding (LBW) is partly due to the difficulty in quantitatively evaluating keyhole stability. The commonly used index, such as keyhole depth, is typically one-dimensional, which is insufficient to capture the dynamic and three-dimensional fluctuations of the keyhole. In this paper, by utilizing a 3D multiphysical model of LBW with magnetic field, a novel keyhole geometry reconstruction algorithm has been developed to describe the keyhole profile and its fluctuation in a statistical manner to evaluate keyhole stability quantitatively. An equivalent diameter is proposed in this algorithm to reduce the irregularity of the keyhole geometry. The calculation results indicate that the time-averaged keyhole shape over 300 ms in the LBW of steel is conical, regardless of the application of an external magnetic field, which provides a more representative shape. Meanwhile, it is observed from the statistical aspect that the keyhole diameter becomes smaller, except the top part, under the influence of the magnetic field. The standard deviation of the equivalent diameter can be used as a physical variable to assess the keyhole stability quantitatively. The application of an external magnetic field can produce a noticeable reduction of the standard deviation of the equivalent diameter, namely, stabilizing the keyhole during LBW of steel. However, the different contribution from the keyhole stability affected by a magnetic field in suppressing porosity is different with materials.

Microstructure and mechanical properties of 3D‐printed zirconia bone scaffold: Experimental and computational analysis

AbstractMicroextrusion‐based additive manufacturing of zirconia‐based bioceramics is capable of fabricating design‐specific architectures with high mechanical strength properties and relative density. We developed a novel organic residue‐free binder system for zirconia paste printing (ZP2) with the shear‐thinning properties apropos to microextrusion‐based 3D printing. Based on thermogravimetric analysis, debinding protocol was established followed by high‐temperature heat treatment under four sintering conditions. Quantitative linear shrinkage (32.3%–42.7% ranging from in‐plane to vertical direction), density (83.3%–87.5%), and surface roughness (7.7–13.8 µm from the parallel to the perpendicular to the infill direction) as a factor of sintering conditions (1400°C–1500°C for 3–4 h) were analyzed. Whereas qualitative phase assemblage demonstrated “sintering condition independent” phase stability; grain growth and reduction in porosity were observed in the microstructure with increment in sintering temperature and hold time. Interestingly, at higher temperature and hold time, the compressive (46–72.4 MPa) and tensile strength (16.2–23.1 MPa) properties experienced a trade‐off between grain growth and reduction in porosity. The ZP2 scaffolds sintered at lower temperature and hold time qualified for the bone scaffold applications having interconnected porosities, biologically relevant surface roughness, and human bone mimicking mechanical properties. With a unique finite element analysis recipe, the mechanical behavior of the “life‐like” reconstructed computer aided design (CAD) geometries identical to real 3D‐printed‐sintered ZP2 scaffolds was quantitatively predicted.

Soil water repellency under Eucalyptus stands of different age and its relationship with soil hydrological function and soil organic matter

Eucalyptus stands can modify soil hydrological functioning, by several mechanisms including the effect of the growing root system, changes in soil organic matter (SOM) and the occurrence of soil water repellency (SWR). This effect is expected to evolve with time, as tree root system develop and SOM is formed from tree litter. SWR can prevent water from entering the soil, reducing infiltration, while the effect of roots and SOM can improve structure, favoring infiltration. The aims of this study were: i- to determine the influence of Eucalyptus stands of different ages on soil physical and hydraulic properties and SWR phenomena; ii- to evaluate the effects of SOM content and composition on SWR; iii- to determine the relationship between SWR and soil physical properties; iv- to compare different methodologies for SWR evaluation. The soil studied was a in a silty loam Typic Argiudoll with Eucalyptus stands of 3, 7, 11 and 32 years. Samples were taken to determine saturated and near saturation hydraulic conductivity, water retention curve, total organic carbon and different fractions of SOM, and SWR. Different parameters were used to estimate SWR, including the repellency index (RI), water repellency cessation time (WRCT), modified repellency index (RIm), and a qualitative analysis of the shapes of cumulative infiltration curves. As main results, a reduction in total porosity (TP) in the first years of Eucalyptus plantation was found, followed by a steep increased in TP, mainly due to an increase in microporosity. Hydraulic conductivity decreased with stand age, which was attributed to a decrease in macro and mesoporosity and porosity connectivity. SOM and most SOM fractions were not affected by stand age. RI was a consistent method to estimate SWR in Eucalyptus stands, while WRCT and RIm determination was more difficult when non classical shapes of infiltration curves were obtained.

Unveiling the mechanical and microstructural properties of SiC reinforced aluminum wires recycled from scraps by friction stir extrusion

Friction Stir Extrusion (FSE) has been proven as an effective solid-state process to directly recycle metal chips into high-quality wires/rods/tubes. However, the demand for Al-based composite wires with enhanced properties is substantial, and achieving a uniform distribution of the strengthening phase within the composite wire by establishing a robust metal/ceramic interface remains a significant challenge. In this study, AA6082 Aluminum alloy wires reinforced with 12.5 vol% SiC particles, exhibiting homogeneous particle distribution and superior mechanical properties, were successfully produced through the FSE technique. The investigation focused on examining the influence of processing parameters and the addition of SiC reinforcement on the microstructure and mechanical characteristics of the extruded wires. Scanning electron microscopy (SEM), Electron Backscatter Diffraction (EBSD), together with microhardness, bending, and tensile tests, were used to comprehensively analyze the resulting properties. The findings demonstrate a substantial enhancement in the wires' mechanical properties due to the SiC particles. Both tool rotation and tool force were varied during the experimental campaign. Notably, the reduction in porosity and grain refinement resulted in a 12.78 % increase in tensile strength and an 18.6 % improvement in microhardness compared to Al 6082 alloy extruded wires. Grain orientation analysis revealed a fully recrystallized microstructure with a weak texture. Furthermore, the study evaluated power consumption and surface roughness while assessing the feasibility of deposition, thereby highlighting the potential application of this technique in advanced additive manufacturing processes.

Carbon dioxide emission evaluation of biochar based vegetation concrete for ecological restoration projects

Vegetation concrete is increasingly being used for slope stabilization in highways, green roofing in urban developments, and erosion control in coastal areas due to its sustainable solutions for enhancing landscape aesthetics, mitigating pollution, and protecting the environment. However, the environmental and economic impacts of different mix proportions, particularly concerning CO2 emissions, remain insufficiently explored. This study aimed to identify the optimal mix proportions of vegetation concrete through laboratory testing that minimize CO2 emissions while ensuring compatibility with plant growth and cost-effectiveness. The vegetation concrete mix were prepared using different quantities of biochar (5 %, 10 %, and 15 %) and cement content (4 %, 8 %, and 12 %) by weight to evaluate their impact on porosity, unconfined compressive strength (UCS), alkalinity, plant compatibility, cost-effectiveness, and CO2 emissions from raw materials. The results indicate that increasing the biochar content from 0 % to 15 % led to a 16 % reduction in porosity and a 92 % increase in UCS of vegetation concrete. Similarly, increasing the cement content from 0 % to 12 % resulted in an 11 % decrease in porosity and a substantial 200 % increase in the UCS of vegetation concrete. Moreover, the addition of 5 % biochar had a beneficial effect on plant growth, however, increasing the biochar content beyond this level adversely impacted plant development. Based on laboratory test results, the recommended optimal mix for vegetation concrete includes a mix of 5 % biochar, 8 % low-alkaline sulfoaluminate cement, 6 % sawdust, and 6 % ferrous sulfate. The analysis of CO2 emission of the materials studied showed that cement contributed the most to CO2 emissions, followed by biochar, sawdust, water, and soil. Notably, the utilization of sulfoaluminate cement led to a 31.8 % reduction in CO2 emissions compared to Portland cement, while also lowering the overall cost of vegetation concrete by 24.7–33.8 %. This research underscores the necessity of scientifically establishing relationships between the composition of plant-based concretes and their environmental and economic performance. In summary, this study identifies optimal mix proportions for vegetation concrete, leveraging low-alkaline sulfoaluminate cement and biochar to minimize CO2 emissions, enhance landscape aesthetics, and ensure compatibility with plant growth, thus emphasizing its potential as a sustainable and cost-effective construction material.

Effects of Mono- and Multicomponent Nonaqueous-Phase Liquid on the Migration and Retention of Pollutant-degrading Bacteria in Porous Media

The successful implementation of in-situ bioremediation of nonaqueous-phase liquid (NAPL) contamination in soil-groundwater systems is greatly influenced by the migration performance of NAPL-degrading bacteria. However, the impact and mechanisms of NAPL on the migration/retention of pollutant-degrading bacteria remain unclear. This study investigated the migration/retention performance of A. lwoffii U1091, a strain capable of degrading diesel while producing surfactants, in porous media without and with the presence of mono- and multicomponent NAPL (n-dodecane and diesel) under environmentally relevant conditions. The results showed that under all examined conditions (5 and 50 mM NaCl solution at flow rates of 4 and 8 m/d), the presence of n-dodecane/diesel in porous media could reduce the migration and enhance retention of A. lwoffii in quartz sand columns. Moreover, comparing with mutlicomponent NAPLs of n-dodecane, the monocomponent NAPLs (diesel) exhibited a greater reduction effect on the retention of A. lwoffii in porous media. Through systemically investigating the potential mechanisms via tracer experiment, visible chamber experiment, and theoretical calculation, we found that the reduction in porosity, repulsive forces and movement speeds, the presence of stagnant flow zones in porous media, particularly the biosurfactants generated by A. lwoffii contributed to the enhanced retention of bacteria in NAPL-contaminated porous media. Moreover, owing to presence of the greater amount of hydrophilic components in diesel than in n-dodecane, the available binding sites for the adsorption of bacteria were lower in diesel, resulting in the slightly decreased retention of A. lwoffii in porous media containing diesel than n-dodecane. This study demonstrated that comparing with porous media without NAPL contamination, the retention of strain capable of degrading NAPL in porous media with NAPL contamination was enhanced, beneficial for the subsequent biodegradation of NAPL.

Optimization of fracturing parameters for horizontal wells in high-sulfur gas reservoirs considering the effect of sulfur deposition

During the development of high-sulfur gas reservoirs, the precipitation and deposition of elemental sulfur can lead to a reduction in reservoir porosity and permeability. Previous studies focus on the well production with optimized operational parameters, but the effect of sulfur deposition is not included, which impacts fracturing parameters, well production, and economic evaluation. Therefore, this work proposes a reasonable approach for parameter optimization considering sulfur. The variation of porosity and permeability are first evaluated during sulfur deposition. After that, fracture half-length, fracture spacing, fracture conductivity, and fracture distribution are optimized with orthogonalization factor analysis, and the influence of sulfur deposition on different fracture parameters are detailed analyzed. The results shown that the fracture half-length and fracture conductivity are greatly affected by sulfur deposition. Finally, net profit value is applied to obtain the optimal fracture spacing interval. With economic evaluation, the optimal fracture spacing interval of 125 m∼ 150 m is determined considering the net profit and the payback period. This work provides a useful economic method for fracture parameter optimization high-sulfur gas reservoirs, which benefits for the development and production of gas reservoirs.

Synergistic effect of nickel and graphite powders on the thermoelectric properties of ultra-high-performance concrete containing steel fibers and MWCNTs

The study investigates the influence of multi-walled carbon nanotubes (MWCNTs) and conductive powders, namely nickel powder (NP) and graphite powder (GP), on the mechanical and thermoelectric properties of ultra-high-performance concrete (UHPC). Flowability tests indicate that the addition of MWCNTs and conductive powders affects the flow diameter, with higher concentrations resulting in decreased flowability. Thermalgravimetric analysis and Fourier transform infrared spectroscopy reveal that the enhancement of the hydration reaction by 0.1 % MWCNTs in UHPC reaches saturation at this concentration. Pore structure analysis demonstrates a reduction in porosity and a denser structure upon the addition of 0.1 % MWCNTs. Mechanical tests indicate that the incorporation of 0.1 % MWCNTs enhances compressive and tensile strengths, whereas the introduction of 0.3 % MWCNTs diminishes the mechanical performance. Moreover, the electrical conductivity and thermoelectric effect are enhanced with the addition of MWCNTs and conductive powders. However, a decline in thermoelectric effect is observed when 0.3 % MWCNTs are added, although the conductivity remained high. The optimal thermoelectric performance is achieved with the combination of 0.3 % MWCNTs and 5 % NP, yielding a maximum power factor (PF) of 2148.2 μW/m·K2 and a figure of merit (ZT) of 4.9 × 10⁻7.

Elimination of pores and microstructural characterization in Ti-6Al-4V alloy welds using fast-frequency double pulse TIG welding

This study utilizes a fast-frequency double pulse tungsten inert gas (FFDP TIG) process to weld 2 mm thick Ti-6Al-4V alloy, with the objective of investigating the influence of a large fast-frequency current amplitude on porosity, microstructure, and tensile properties of the weld joint. Unlike conventional TIG welding, the FFDP TIG welding process led to a reduction and elimination of porosity, and refined the prior β grain and α phase by 34.3 % and 33.3 %, respectively, while also refining the martensitic α′ structure. Stirring of the molten pool resulted in improved uniformity of grain orientation distribution, accompanied by decreased variant selection of the α phase and reduced texture strength of the α phases. Moreover, three-variant clusters of α/α′ phases with triangular morphology and micro- and nanoscale recrystallized α grains appear in the FFDP TIG weld. Concurrently, the FFDP TIG process significantly enhanced the tensile strength and ductility by 14.5 % and 114 %, respectively, compared to the conventional TIG process.

Enhancing strength performance of laser welded 7075 aluminum alloy joints with TiC nanoparticle-mixed filler powder

Precipitation-strengthened 7075 aluminum alloy (AA 7075) is a crucial structural material widely utilized in the aerospace industry. Nevertheless, the achievement of highly strengthened joints of this alloy remains a challenge because of its susceptibility to composition dilution and defect formation during welding. In this study, the method of powder-filled laser welding was employed to weld AA 7075-T6 plates, utilizing both AA 7075 powder and a mixed powder of AA 7075 and 5 wt % TiC nanoparticles as the filler. To investigate the impact of the filler on the mechanical properties of the welded joints, their microstructure, phase constitution and tensile strength were measured and analyzed. Moreover, the transient temperature and the forming process of the joints during laser welding were captured. The results indicate that the joints are heat-treatable when the filler contains the AA 7075 powder. The ultimate tensile strength (UTS) of the joints can reach 500 MPa as a result of the η′ phase precipitated during heat treatment. The incorporation of TiC nanoparticles into the AA 7075 powder led to a refinement of grains, a reduction in porosity within the joints and an increase in the UTS by up to 540 MPa, which is 91.5 % of the base metal. Further theoretical estimation suggests that Orowan strengthening as well as grain size strengthening due to the Hall-Petch effect are the main strengthening mechanisms for the improved tensile performance. The powder-filled laser welding method also provides a flexible approach for designing compositions of filler material.

Parametric investigation and scale testing on accelerated CO2 sequestration of cement-based materials by utilizing industrial waste heat

The increasing CO2 emissions from heavy industries have presented a growing threat to the global environment. The critical solution is to develop CO2 sequestration technologies, especially the fast speed CO2 fixation methods. In this study, the CO2 uptake performances of hydrated cement paste under various environment parameters coupling with high temperature were evaluated through accelerated carbonation experiments. The results show that high temperature is an effective way to improve CO2 sequestration efficiency, in which the waste heat accompanied by the emitted CO2 can be used as the source of high temperature. Based on this, appropriate vapor and liquid water addition during carbonation can further improve the CO2 sequestration performance of powder samples. Moreover, the hydration and carbonation products and the porosity before and after carbonation were evaluated, high temperature and vapor acceleration method facilitated aragonite generation and higher porosity reduction. Scale-up test of recycled aggregates on CO2 sequestration under optimum carbonation conditions was evaluated, and the results show the CO2 sequestration performance of recycled aggregates was stable in different input scales, which could sustain the CO2 sequestration amount of 80kg/t-cem.