Elimination of pores and microstructural characterization in Ti-6Al-4V alloy welds using fast-frequency double pulse TIG welding

Abstract

This study utilizes a fast-frequency double pulse tungsten inert gas (FFDP TIG) process to weld 2 mm thick Ti-6Al-4V alloy, with the objective of investigating the influence of a large fast-frequency current amplitude on porosity, microstructure, and tensile properties of the weld joint. Unlike conventional TIG welding, the FFDP TIG welding process led to a reduction and elimination of porosity, and refined the prior β grain and α phase by 34.3 % and 33.3 %, respectively, while also refining the martensitic α′ structure. Stirring of the molten pool resulted in improved uniformity of grain orientation distribution, accompanied by decreased variant selection of the α phase and reduced texture strength of the α phases. Moreover, three-variant clusters of α/α′ phases with triangular morphology and micro- and nanoscale recrystallized α grains appear in the FFDP TIG weld. Concurrently, the FFDP TIG process significantly enhanced the tensile strength and ductility by 14.5 % and 114 %, respectively, compared to the conventional TIG process.