Abstract Due to the dissimilar properties of the cladding layer and carbon steel substrate, which lead to inaccurate inspections, nondestructive testing (NDT) needs to be verified with a reference specimen. This research presented the preparation of stainless-clad steel reference for NDT with imaging inspections such as profile radiography (PRT), ultrasonic phased array (PA), and full matrix capture with the total focusing method (FMC/TFM). The effect of cladding thickness and complex defects on the inspection results was evaluated. In the experiment, the reference specimen was prepared by welding stainless steel on carbon steel and drilling holes to simulate defects as cluster, aligned, and interlayer characteristics. The PRT exhibited asymmetry in two-dimensional images with varying cladding thicknesses, which could be measured by image density analysis but could not identify complex defects. The PA provided images with good accuracy for measuring cladding thickness, but it was limited in detecting some complex defects due to signal reduction. The FMC/TFM demonstrated the best image for thickness measurement and identification of complex defects because its individual element probe could reduce signal intensity loss. In addition, a possible application of FMC/TFM in the butt weld inspection was also demonstrated.
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