Abstract Requirements, placed by design engineers in relation to special castings, applied to gas filled high voltage switchgears PN-EN 50052:2002, are still higher. These demands concern to quality of machined sealing surface, assurance of castings leaktightness for a long time of operating and suitable strength during special bursting test. Manufacturer of such castings is obliged to use, among other things, high quality new alloy and guarantee proper metallurgical treatment and liquid alloy control during metal melting and preparation, before filling the moulds. Generally new alloy testing is made by its producer. Receiver checks testing results, according to effective procedures, during incoming inspection. Following tests are carried out during liquid alloy preparation (melting, degassing and inoculation): chemical composition test, thermal analysis and density index. To confirm that the process of liquid alloy control is correct comparative examinations were made, using new installations of companies such as Foseco, ALSPEK* H, and metallographic examinations of special samples with computer picture analysis. All examinations were made for one heat of AlSi7Mg0.3 alloy (AC - 42100 according to PN-EN 1706:2011), at different stages of liquid metal preparation, such as: in melting furnace, after reladle, after refining and just before filling sand moulds. Additionally alloy purity index, hydrogen content in liquid alloy, porosity degree were determined and also analysis of inclusions was made. Examinations with applying modern devices confirmed, that the process of preparation and testing of liquid alloy, intended to produce castings of special requirements, is correct. All applied refining treatments improved liquid alloy quality, eliminated number of inclusions, porosity and reduced hydrogen content. It is a base for stating that high quality alloy, correctly prepared and controlled before filling sand mould was used. New Foseco devices can be used in foundries to verify their processes of alloy preparation and alloy purity evaluation on different stages, especially producing castings of high technical requirements. The thixotropy phenomenon is strongly connected with the change of viscosity in time, while the of Navier-Stockes equation. The micro- and macroscale models are coupled using CAFE approach.