Recycling Strategies Research Articles

Direct Upcycling of Degraded LiCoO2 Material Toward High‐Performance Single‐Crystal NCM Cathode

AbstractThe growing volume of spent lithium‐ion batteries (LIBs) with degraded LiCoO2 (D‐LCO) cathodes is arising as an environmental concern as well as a waste of strategic resources. Current recycling strategies for D‐LCO materials primarily focus on metal extractions (Li and Co), which produce large quantities of wastewater and waste residues and consume substantial amounts of energy. Inspiringly, the rapid proliferation of electric vehicles has catalyzed the ever‐increasing production of LIBs with ternary layered oxides as the prevalent cathode materials. Herein, this work reports a simple, green, and economic upcycling strategy for direct transformation of D‐LCO into high‐performance single‐crystal LiNi1/3Co1/3Mn1/3O2 (NCM111) cathode materials. By simultaneous lithium replenishment, particle size reduction, and chemical composition engineering in the upcycling process, the NCM111 product delivers a high specific capacity (159.0 mAh g−1 at 0.1 C) and an excellent cycling stability (82.1% retention after 200 cycles at 1 C), outperforming those of commercial materials. This work highlights the immense potential of upcycling strategies in mitigating the environmental ramifications of spent LIBs and paves the way for the sustainable development of LIBs industry.

Key Takeaways on the Cost-Effective Production of Cellulosic Sugars at Large Scale

The production of cellulosic sugars in lignocellulose biorefinery presents significant economic and environmental challenges due to the recalcitrant nature of biomass. The economic and facile production of renewable sugars with high yield and productivity is pivotal for the success of biorefinery. The cellulosic sugars are valorized either by biochemical routes or chemical routes or by hybrid (biological and chemical) routes into renewable chemicals, fuels, and materials. This manuscript focuses on the critical parameters affecting the economic viability of cellulosic sugar production at large scale, including biomass-specific pretreatment strategies and enzyme cost efficiency. High pretreatment costs, carbohydrate loss, and inhibitors production during pretreatment are identified as major contributors to overall production costs. To address these issues, we highlight the importance of developing cost-effective and efficient pretreatment methods tailored to specific biomass types and strategies for enzyme reuse and recycling. Future research should focus on innovations in pretreatment technologies, improved logistics for high-density feedstocks, biomass feeding systems, and advancements in enzyme technology to enhance the economic and environmental sustainability of lignocellulosic biorefineries. The findings highlight the need for continued innovation and optimization to make the commercial-scale production of cellulosic sugars more viable and sustainable.

Environmental Aspects and Recycling of Solid-State Batteries: A Comprehensive Review

Solid-state batteries (SSBs) have emerged as a promising alternative to conventional lithium-ion batteries, with notable advantages in safety, energy density, and longevity, yet the environmental implications of their life cycle, from manufacturing to disposal, remain a critical concern. This review examines the environmental impacts associated with the production, use, and end-of-life management of SSBs, starting with the extraction and processing of raw materials, and highlights significant natural resource consumption, energy use, and emissions. A comparative analysis with traditional battery manufacturing underscores the environmental hazards of novel materials specific to SSBs. The review also assesses the operational environmental impact of SSBs by evaluating their energy efficiency and carbon footprint in comparison to conventional batteries, followed by an exploration of end-of-life challenges, including disposal risks, regulatory frameworks, and the shortcomings of existing waste management practices. A significant focus is placed on recycling and reuse strategies, reviewing current methodologies like mechanical, pyrometallurgical, and hydrometallurgical processes, along with emerging technologies that aim to overcome recycling barriers, while also analyzing the economic and technological challenges of these processes. Additionally, real-world case studies are presented, serving as benchmarks for best practices and highlighting lessons learned in the field. In conclusion, the paper identifies research gaps and future directions for reducing the environmental footprint of SSBs, underscoring the need for interdisciplinary collaboration to advance sustainable SSB technologies and contribute to balancing technological advancements with environmental stewardship, thereby supporting the transition to a more sustainable energy future.

A novel closed-loop biotechnology for recovery of cobalt from a lithium-ion battery active cathode material.

In recent years, the demand for lithium-ion batteries (LIBs) has been increasing rapidly. Conventional recycling strategies (based on pyro- and hydrometallurgy) are damaging for the environment and more sustainable methods need to be developed. Bioleaching is a promising environmentally friendly approach that uses microorganisms to solubilize metals. However, a bioleaching-based technology has not yet been applied to recover valuable metals from waste LIBs on an industrial scale. A series of experiments was performed to improve metal recovery rates from an active cathode material (LiCoO2; LCO). (i) Direct bioleaching of ≤0.5 % LCO with two prokaryotic acidophilic consortia achieved >80 % Co and 90 % Li extraction. Significantly lower metal recovery rates were obtained at 30 °C than at 45 °C. (ii) In contrast, during direct bioleaching of 3 % LCO with consortia adapted to elevated LCO levels, the 30 °C consortium performed significantly better than the 45 °C consortium, solubilizing 73 and 93 % of the Co and Li, respectively, during one-step bioleaching, and 83 and 99 % of the Co and Li, respectively, during a two-step process. (iii) The adapted 30°C consortium was used for indirect leaching in a low-waste closed-loop system (with 10 % LCO). The process involved generation of sulfuric acid in an acid-generating bioreactor (AGB), 2-3 week leaching of LCO with the biogenic acid (pH 0.9), selective precipitation of Co as hydroxide, and recirculation of the metal-free liquor back into the AGB. In total, 58.2 % Co and 100 % Li were solubilized in seven phases, and >99.9 % of the dissolved Co was recovered after each phase as a high-purity Co hydroxide. Additionally, Co nanoparticles were generated from the obtained Co-rich leachates, using Desulfovibrio alaskensis, and Co electrowinning was optimized as an alternative recovery technique, yielding high recovery rates (91.1 and 73.6% on carbon felt and roughened steel, respectively) from bioleachates that contained significantly lower Co concentrations than industrial hydrometallurgical liquors. The closed-loop system was highly dominated by the mixotrophic archaeon Ferroplasma and sulfur-oxidizing bacteria Acidithiobacillus caldus and Acidithiobacillus thiooxidans. The developed system achieved high metal recovery rates and provided high-purity solid products suitable for a battery supply chain, while minimizing waste production and the inhibitory effects of elevated concentrations of dissolved metals on the leaching prokaryotes. The system is suitable for scale-up applications and has the potential to be adapted to different battery chemistries.

Biomass-based monomer design and closed-loop recycling strategy development for epoxy resin thermoset

Designing plastic materials derived from renewable sources with inherent recyclability is of great significance for sustainable plastics development. However, commonly used epoxy resin thermosets (ERTs) present significant challenges. Their highly cross-linked nature generally makes them non-recyclable, and their raw materials are typically derived from fossil-based bisphenol A. In a recent study published in Science, Barta et al. introduced a fully lignocellulose-derived epoxy resin (DGF/MBCA) with a novel structure that exhibited excellent properties. Additionally, an methanolysis-acetolysis tandem recycling strategy was developed to regenerate the pristine monomers.

An ultra-sensitive electrochemical biosensor for circulating tumor DNA utilizing dual enzyme-assisted target recycle and hybridization chain reaction amplification strategies

Circulating tumor DNA (ctDNA) has emerged as a pivotal biomarker for cancers, offering a non-invasive means of detection through liquid biopsies. However, the current methodologies for ctDNA detection often struggle with sensitivity, especially when confronted with ultra-low concentrations. To address this challenge, we have engineered a remarkably sensitive electrochemical biosensor that can detect low concentration of ctDNA. This breakthrough is achieved by integrating a dual enzyme-assisted amplification mechanism with hybridization chain reaction (HCR). In the initial phase, the presence of ctDNA triggers the unfolding of the H2 hairpin structure, resulting in a segment of double-stranded DNA. The subsequent introduction of Klenow (3′→5′ exo-) and nicking endonuclease (Nb.BbvCI) enzymes leads to the abundant production of extended DNA (EXTDNA). This step critically enhances the initial amplification of the target DNA, ensuring superior specificity and selectivity thanks to the synergistic enzymatic activity. EXTDNA efficiently unfolds the H1 hairpin structure immobilized on the gold electrode, which acts as the initiation point for the HCR. Further amplification of the trace target DNA is achieved through an additional H3 and H4 hybrid-mediated HCR. Finally, the differential pulse voltammetry signal of methylene blue is increased significantly. Our results reveal that the developed electrochemical biosensor displays an exceptional linear correlation with ctDNA across concentrations ranging from 10 fM to 20 pM, with an unprecedented detection limit of 2.3 fM (3 s/k). This innovative approach shows immense potential for the ultrasensitive detection of ctDNA, promising broad applications in early cancer detection and monitoring.

A new eco-friendly approach for recovery of iron from copper smelting slag: Using CO2 and Cl2 recycling strategies

Copper smelting slag (CSS) is a by-product of modern copper production. In this study, iron resources were extracted from copper smelting slag using chlorine roasting and magnetic separation techniques for the first time. The results showed that hydrogen could reduce the ferrous chloride on the surface of the pellet to environmentally friendly iron, followed by the complete reduction of the ferrous chloride inside the pellet, thus increasing the metallic iron content in the roasted ore. Finally, the concentrate with a TFe (total iron) mass fraction of 73.41 wt% and iron recovery of 86.50 % was obtained, and XRF, XRD, and XPS analysis showed that iron is mainly enriched in the concentrate, and calcium, silicon, aluminum, and other elements are mainly enriched in the tailing. The innovative addition of recyclable additives in the roasting process not only reduces the production cost but also plays an important role in the current total environmental protection and environmentally sustainable development. Analytical methods such as thermodynamic evaluation, evolutionary trends of key elemental compounds, and molecular simulation were used to fully characterize the complex chemical processes of the chlorination roasting process. This study provides theoretical strategies for the cleaning of CSS and facilitates the industrial implementation of technologies for efficient and economical extraction of iron from CSS.

Sustainable Strategies for Crystalline Solar Cell Recycling: A Review on Recycling Techniques, Companies, and Environmental Impact Analysis

Solar PV is gaining increasing importance in the worldwide energy industry. Consequently, the global expansion of crystalline photovoltaic power plants has resulted in a rise in PV waste generation. However, disposing of PV waste is challenging and can pose harmful chemical effects on the environment. Therefore, developing technologies for recycling crystalline silicon solar modules is imperative to improve process efficiency, economics, recovery, and recycling rates. This review offers a comprehensive analysis of PV waste management, specifically focusing on crystalline solar cell recycling. The classification of PV recycling companies based on various components, including solar panels, PV glass, aluminum frames, silicon solar cells, junction boxes, plastic, back sheets, and cables, is explored. Additionally, the survey includes an in-depth literature review concentrating on chemical treatment for crystalline solar cell recycling. Furthermore, this study provides constructive suggestions for PV power plants on how to promote solar cell recycling at the end of their life cycles, thereby reducing their environmental impact. Moreover, the techno-economic and environmental dimensions of solar cell recycling techniques are investigated in detail. Overall, this review offers valuable insights into the challenges and opportunities associated with crystalline solar cell recycling, emphasizing the importance of economically feasible and environmentally sustainable PV waste management solutions in the constantly evolving solar energy market.

Design for disassembly: Using a multi-material approach in 3D printing for easier recycling strategies

Due to the rapid expansion of the electronics sector, e-waste is becoming a growing issue that requires immediate attention. In particular, the complex assemblies and miniaturisation of these devices makes it difficult to recycle them properly. Additive manufacturing (AM), also known as 3D printing, offers a potential solution to this problem. The ability to print structures in μm- range makes it possible to print and manufacture electronic components in such a way that predetermined breaking points can be incorporated. Parts printed in this way are subject to the concept of Design for Disassembly, which describes the production of multi-material compounds or composites that can be easily separated or recycled. Using a multi-material approach in combination with Thermally Expandable Microspheres (TEMs) and processed by 3D printing, we produced easily separable compounds on demand. The compounds were characterized regarding their (thermo)mechanical behaviour. The study investigated the influence of the printed separation layer on the mechanical properties of the overall compound for various layer orientations. The printed parts were separated using heat as an external impulse, without requiring extensive force. This was achieved by subjecting the parts to a temperature of 200 °C for 10 minutes in a conventional oven.

Feasibility of Natural Fibre Usage for Wind Turbine Blade Components: A Structural and Environmental Assessment

There are two key areas of development across wind turbine blade lifecycles with the potential to reduce the impact of wind energy generation: (1) deploying lower-impact materials in blade structures and (2) developing low-impact blade recycling solution(s). This work evaluates the feasibility of using natural fibres to replace traditional glass and carbon fibres within state-of-the-art offshore blades. The structural design of blades was performed using Aeroelastic Turbine Optimisation Methods and lifecycle assessment was conducted to evaluate the environmental impact of designs. This enabled the matching of blade designs with preferred waste treatment strategies for the lowest impact across the blade lifecycle. Flax and hemp fibres were the most promising solutions; however, they should be restricted to use in stiffness-driven, bi-axial plies. It was found that flax, hemp, and basalt deployment could reduce Cradle-to-Gate Global Warming Potential (GWP) by around 6%, 7%, and 8%, respectively. Cement kiln co-processing and mechanical recycling strategies were found to significantly reduce Cradle-to-Grave GWP and should be the prioritised strategies for scrap blades. Irrespective of design, carbon fibre production was found to be the largest contributor to the blade GWP. Lower-impact alternatives to current carbon fibre production could therefore provide a significant reduction in wind energy impact and should be a priority for wind decarbonisation.

Efficient Recycling and Utilization Strategy for Steel Spent Pickling Solution

Before steel can be utilized, pickling is necessary to remove surface oxidation products. However, as the ferrous ion concentration in the pickling solution increases, the pickling rate significantly diminishes, necessitating the treatment of spent pickling solution (SPS) to mitigate its hazardous effects prior to disposal. Current industrial methods predominantly rely on neutralization and precipitation techniques, which are cost-prohibitive and generate substantial by-products, thus failing to meet environmental protection standards. In this study, a new method, which is based on the formation of FeC2O4·2H2O precipitate in a strong acid solution, is proposed to treat the SPS. Initially, the SPS undergoes a two-step impurity removal process, followed by the controlled addition of oxalic acid dihydrate (H2C2O4·2H2O) to precipitate iron. The resulting precipitate is filtered, washed, and vacuum-dried, and the regenerated acid is recycled back into the pickling tank. When 1 g/10 mL of H2C2O4·2H2O is used, the iron removal rate achieves 60%, and the acidity of the regenerated acid increases by 11.3%. X-ray diffraction pattern (XRD) and thermogravimetric–differential scanning calorimetry (TG-DSC) characterization showed that the precipitate was α-FeC2O4·2H2O, with an average particle size of about 3.19 μm and a purity of 95.24%. This process innovatively achieves efficient recycling of acid and iron resources, offering a potential solution to the industrial challenge of difficult SPS treatment in the steel industry and meeting the urgent need for sustainable development.

Sustainable recycling of the biodegradable polyester poly(butylene succinate) via selective catalytic hydrolysis and repolymerization

The recycling of poly(butylene succinate) (PBS) plastic aligns with the principles of sustainable development and the circular economy. However, existing recycling systems often lack environmental friendliness and involve complex product separation operations. In this study, we developed a new recycling system based on succinic acid, a constituent monomer of PBS, as the catalyst and water as the solvent to hydrolyze PBS into different products, including oligomers, monomers, and tetrahydrofuran. These products (monomers or oligomers) were then repolymerized without requiring any separation steps by adding tetrabutyl titanate as the catalyst and 1,4-butanediol. The resynthesized PBS had similar mechanical and thermal properties to those synthesized from commercial monomers. In addition, the selective hydrolysis of PBS in mixed plastics was achieved by adjusting the reaction conditions. The process demonstrated here could inspire new recycling strategies for plastic wastes.

Mechanochemical Recycling of Highly Cross‐Linked Thermosets: Economic‐Friendly and Pollution‐Free

AbstractHighly cross‐linked thermosets possess superior mechanical properties and have found broad applications in engineering. However, due to the dense cross‐links, it is extremely challenging to recycle highly cross‐linked thermosets, causing serious environmental and sustainable concerns. Herein, a mechanochemical recycling strategy is proposed for highly cross‐linked thermosets via the synergy of mechanics and chemistry, which is economic‐friendly and pollution‐free. To demonstrate the strategy, diverse metal‐complex catalysts are employed to recycle highly cross‐linked epoxy incorporated with switchable covalent bonds at certain pressure, temperature, and time. The effect of each catalyst on the efficiency of recycling is evaluated, which follows a descending order: Zr4+ > Mn3+ > Co3+ > Fe3+ > Co2+ > Zn2+ > OTi4+ > Ni2+. The results show that the mechanical properties, such as Young's modulus, ultimate strength, peak strain, impact strength, flexural modulus and strength, as well as thermal stability of the recycled samples are almost identical to those of as‐synthesized ones. The effectiveness of the method is further confirmed via micromorphology.

Recyclable Technology of Thermosetting Resins for High Thermal Conductivity Materials Based on Physical Crushing

Epoxy resin, characterized by prominent mechanical and electric‐insulation properties, is the preferred material for packaging power electronic devices. Unfortunately, the efficient recycling and reuse of epoxy materials with thermally cross‐linked molecular structures has become a daunting challenge. Here, we propose an economical and operable recycling strategy to regenerate waste epoxy resin into a high‐performance material. Different particle size of waste epoxy micro‐spheres (100–600 μm) with core‐shell structure is obtained through simple mechanical crushing and boron nitride surface treatment. By using smattering epoxy monomer as an adhesive, an eco‐friendly composite material with a “brick‐wall structure” can be formed. The continuous boron nitride pathway with efficient thermal conductivity endows eco‐friendly composite materials with a preeminent thermal conductivity of 3.71 W m−1 K−1 at a low content of 8.5 vol% h‐BN, superior to pure epoxy resin (0.21 W m−1 K−1). The composite, after secondary recycling and reuse, still maintains a thermal conductivity of 2.12 W m−1 K−1 and has mechanical and insulation properties comparable to the new epoxy resin (energy storage modulus of 2326.3 MPa and breakdown strength of 40.18 kV mm−1). This strategy expands the sustainable application prospects of thermosetting polymers, offering extremely high economic and environmental value.

Observation-Based Diagnostics of Reactive Nitrogen Recycling through HONO Heterogenous Production: Divergent Implications for Ozone Production and Emission Control.

Understanding of nitrous acid (HONO) production is crucial to photochemical studies, especially in polluted environments like eastern China. In-situ measurements of gaseous and particulate compositions were conducted at a rural coastal site during the 2018 spring Ozone Photochemistry and Export from China Experiment (OPECE). This data set was applied to investigate the recycling of reactive nitrogen through daytime heterogeneous HONO production. Although HONO levels increase during agricultural burning, analysis of the observation data does not indicate more efficient HONO production by agricultural burning aerosols than other anthropogenic aerosols. Box and 1-D modeling analyses reveal the intrinsic relationships between nitrogen dioxide (NO2), particulate nitrate (pNO3), and nitric acid (HNO3), resulting in comparable agreement between observed and simulated HONO concentrations with any one of the three heterogeneous HONO production mechanisms, photosensitized NO2 conversion on aerosols, photolysis of pNO3, and conversion from HNO3. This finding underscores the uncertainties in the mechanistic understanding and quantitative parametrizations of daytime heterogeneous HONO production pathways. Furthermore, the implications for reactive nitrogen recycling, ozone (O3) production, and O3 control strategies vary greatly depending on the HONO production mechanism. On a regional scale, the conversion of HONO from pNO3 can drastically enhance O3 production, while the conversion from NO2 can reduce O3 sensitivity to NOx changes in polluted eastern China.

Ferrate (IV) synthesis using derived persulfate during treatment of oil recovery wastewater

ABSTRACT Using oil recovery wastewater as the target material, the degradation of organic matter in oilfield wastewater was studied in an anodic oxidation system using Ti/Ru-Ir oxide-coated anode and 0.7mMNa2SO4 as the electrolyte. The TOC of the wastewater was 210 mg/L at the beginning of the electrolysis in the electrolysis system, and it decreased from 210 to 93.6 mg/L after 50 min of electrolysis. Under the action of this system, sulfate was oxidized to persulfate, and the apparent concentration of persulfate was 15.02 mM, oxidation and degradation of organic matter in wastewater by the action of newly generated persulfate.. Afterwards, NaOH and Fe2(SO4)3 were added to the electrolyzed wastewater, and the TOC in the wastewater was further reduced to 25.1 mg/L due to the coagulation effect of the newly generated Fe(OH)3 precipitate. The TOC removal rate of the wastewater treated by this process reached 88.0%, which meets the discharge requirements. At the same time, the derived persulfate oxidized Fe(OH)3 to generate a green substance, which was identified as Na2FeO3 by IR, UV, and XRD analyses. Na2FeO3 served as a highly effective water-purifying agent, demonstrating superior performance when compared to FeO4 2-. The method reported in this study not only provides a strategy for waste resource recycling but also offers the potential for mass production of ferrate (IV).

"On-On-Off" Recyclable Fluorescence Battery for Direct and Selective Detection of Glyphosate and Cu2.

Residues of environmental organophosphorus pesticides (OPs) will seriously endanger human health. Most reported OP sensors utilized the restrictions capacity of OPs on the catalytic capacity of acetylcholinesterase (AChE) to acetylthiocholine chloride (ATCh), which suffers from high costs, weak stability, long reaction time, and unrecyclable. Herein, a recyclable strategy was proposed for selective and sensitive detection of glyphosate (Gly). The weak fluorescence of UIO-66-NH2 at 450 nm was enhanced almost 10-fold after reacting with Gly because of the rotation-restricted emission enhancement mechanism. Moreover, inspired by the process of charging and discharging the batteries, we introduced Cu2+ to chelate with Gly. Because of the strong chelation between Cu2+ and Gly, the Gly was removed from UIO-66-NH2, which resulted in the quenching of fluorescence intensity and making UIO-66-NH2 recycle. This method proposed is fast, recyclable, easily conducted, and with a low 0.33 μM LOD in dd H2O based on 3σ/S. The recovery rates of Gly in tap water ranged from 93.07 to 104.35% within a satisfied 7.75% RSD. The Cu2+ LOD is 0.01 mM based on 3σ/S and 94.37-118.34% recovery rates within 6.48% RSD in tap water. We believe that the findings in this work provide a meaningful and promising strategy to detect Gly and Cu2+ in real samples. This sensor first successfully achieves the recycling use of the material in OP fluorescence detection, which greatly decreases the cost of the designed sensor and reduces the possibility of secondary pollution to the environment, broadens a new circulation dimension of fluorescence detection methods in detecting OPs, and has the potential to remove glyphosate from water. It also provides a method to utilize functionalized metal-organic frameworks to establish various sensors.

Progress and Challenges in Polystyrene Recycling and Upcycling.

Polystyrene is a staple plastic in the packaging and insulation market. Despite its good recyclability, the willingness of PS recycling remains low, largely due to the high recycling cost and limited profitability. This review examines the research progresses, gaps, and challenges in areas that affect the recycling costs, including but not limited to logistics, packaging design, and policymaking. We critically evaluate the recent developments in upcycling strategies, and we particularly focus on tandem and hydrogen-atom transfer (HAT) upcycling strategies. We conclude that future upcycling studies should focus on not only reaction chemistry and mechanisms but also economic viability of the processes. The goal of this review is to stimulate the development of innovative recycling strategies with low recycling costs and high economic output values. We hope to stimulate the economic and technological momentum of PS recycling towards a sustainable and circular economy.

Thermal Solution Depolymerization of RAFT Telechelic Polymers.

Thermal solution depolymerization is a promising low-temperature chemical recycling strategy enabling high monomer recovery from polymers made by controlled radical polymerization. However, current methodologies predominantly focus on the depolymerization of monofunctional polymers, limiting the material scope and depolymerization pathways. Herein, we report the depolymerization of telechelic polymers synthesized by RAFT polymerization. Notably, we observed a significant decrease in the molecular weight (Mn) of the polymers during monomer recovery, which contrasts the minimal Mn shift observed during the depolymerization of monofunctional polymers. Introducing Z groups at the center or both ends of the polymer resulted in distinct kinetic profiles, indicating partial depolymerization of the bifunctional polymers, as supported by mathematical modeling. Remarkably, telechelic polymers featuring R-terminal groups showed up to 68% improvement in overall depolymerization conversion compared to their monofunctional analogues, highlighting the potential of these materials in chemical recycling and the circular economy.

Permeable Reactive Barrier Remediation Technique Using Carbonized Food Waste in Ground Contaminated with Combined Cu and Pb

In recent years, with the escalation of food waste generation, stringent legal constraints on landfill usage and incineration have necessitated the exploration of alternative disposal methods, augmenting interest in diverse recycling strategies. Notably, carbonized food waste (CFW), a byproduct of food waste carbonization, has emerged as an efficacious adsorbent for pollutant removal. This study focuses on the application of in situ remediation techniques, specifically electrokinetic (EK) remediation combined with enhancers, to decontaminate soil afflicted with single or multiple heavy metals. The utilization of a permeable reactive barrier (PRB) infused with CFW aims to mitigate secondary environmental repercussions, including the propagation of contaminants in soil and groundwater. Experiments were conducted on clay samples contaminated with copper, lead, or a combination thereof. Observations revealed that the current density peaked during the initial 1–2 days of the experiment, experienced a resurgence post-electrode exchange, and subsequently diminished. The efficacy of metal removal was predominantly pronounced for copper, with remediation rates ranging from 85% to 92% in singly contaminated samples and 75% to 89% in dually contaminated samples after a 10-day treatment period, incorporating an electrode exchange on the eighth day. Conversely, the efficacy of lead removal was markedly lower, with rates of 0.6% to 33% in singly contaminated samples and 14% to 25% in combined contamination scenarios, suggesting the necessity for extended treatment durations. The post-experimental moisture content indicated successful enhancer injection. Additionally, pH measurements affirmed that heavy metals migrated effectively within the sample matrix, facilitated by the EK phenomenon after the electrode exchange. This study highlights the potential of CFW within PRBs for the remediation of heavy metal-contaminated soils, although the removal efficiencies between different metals is variable, emphasizing the need for tailored approaches in the treatment of lead-contaminated environments.